Lennox EcoLean EAC0091S User manual

INSTALLATION
OPERATING &
MAINTENANCE MANUAL
ECOLEAN
EAC/EAR
English
1003
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1
The specifications and technical characteristics in this booklet are given for information purposes. The manufacturer reserves the right to modify them without prior
notice or obligation to modify in a similar manner, the equipments previously supplied.
TABL OF CONT NTS
1.- G N RAL CHARACT RISTICS PAG
PAG 3
DATA PAG FOR UNIT COMMISSIONING
1.1.- T CHNICAL DATA
1.2.- L CTRICAL DATA
1.3.- COMPON NT
1.4.- OP RATION LIMITS
1.5.- PR SSUR DROP IN TH WAT R SYST M
1.6.- HYDRAULIC SYST M DATA
1.7.- SAF TY D VIC S
1.8.- PIPING DRAWINGS
1.9.- DIM NSIONS
1.10.- OPTIONS
4-5
6-8
9
10-11
12-13
14
15-16
17-20
21-24
25-26
2.- INSTALLATION PAG
PAG
3.- COMMISSIONING AND OP RATION
PAG
4.- MAINT NANC
27
27
28
29
30-31
32
2.1.- SIT AND SHIPPING GUIDANC
2.2.- UNIT LIFTING
2.3.- ANTIVIBRATION MOUNTING
2.4.- INSTALLATION CL ARANC S
2.5.- UNIT INSTALLATION
2.6.- L CTRICAL CONN CTIONS
33
34
35
3.1.- ST PS TO FOLLOW FOR COMMISSIONING TH UNITS
3.2.- CH CKING TH WAT R FLOW RAT
3.3.- CORROSION R SISTANC OF COPP R AND STAINL SS ST L OF PLAT S XCHANG R
4.1.- PR V NTIV MAINT NANC
4.2.- CORR CTIV MAINT NANC
4.3.- FAILUR DIAGNOSIS
36
37
38
PAG 2
PR FAC
Our company is a member of the urovent Certification Programme.
The coLeanTM range of Lennox chillers are tested and rated in accordance
with the urovent certification program.
Our company's products comply with uropean standards.
The manufacturing of coLeanTM answers to ISO9001 control quality system.
Lennox have been providing environmental solutions since 1895, our range of coLeanTM reversible chillers continues
to meet the standards that have made L NNOX a household name. Flexible design solutions to meet YOUR needs
and uncompromising attention to detail. ngineered to last, simple to maintain and Quality that comes as standard.
Information on local contacts at www.lennoxeurope.com.
All the technical and technological information contained in this manual, including any drawing and technical descriptions
provided by us, remain the property of Lennox and must not be utilised (except in the operation of this product),
reproduced, issued to or made available to third parties without the prior written agreement of Lennox.
Cod : MIL76E-1003 / 02-2004
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2
FOR N TH RLAND: the ST K logbook, including the
required certificates will be handed over by the
installation technician or left with the machine following
commissioning by Lennox. The data published in this
manual is based on the most recent information available.
It is supplied conditional to later modifications. We reserve
the right to modify the construction and/or design of our
coLean chillers, at any time, without prior notification
or obligation to adapt previous supplies accordingly.
Any work on the Chiller should be carried out by
trained and licensed competent technician.
The following risks are present on the unit:
- risk of electrical shock
- risk of injury from rotating parts
- risk of injury from sharp edges and heavy
weight
- risk of injury from high pressure gas
- risk of injury from high and low temperatures
components
Text Important general instructions
Danger of damage to the chiller
PR FAC
lease read this operating manual prior to
commissioning the EcoLean chiller. Familiarize
yourself with the operation and control of the
EcoLean chiller and closely follow the instructions.
We would like to stress the importance of training with
respect to the correct handling of the chiller. Please
consult Lennox on the options available in this field.
It is important that this manual be stored in a permanent
location in the vicinity of the coLean chiller. For the
sake of clarity, important items in this manual are shown
as follows:
This manual contains important instructions regarding
the commissioning of the coLean chiller. It also
includes important instructions to prevent personal injury
and damage to the machine during operation.
Furthermore, in order to promote fault-free operation of
the chiller, maintenance information has been included.
Please do not hesitate to contact one of our employees
should you require further information on specific chiller
subjects.
Order related documentation will be forwarded under
separate cover. This documentation consists of:
- CE declaration
- Operating manual for control system
- Installation Operating manual
- Wiring diagram
- Unit detail are given on unit nameplate
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3
UNIT: S RIAL No.:
INSTALLATION ADDR SS:
INSTALL R: INSTALL R T L.:
CHECKS:
SUPPLY VOLTAG :
DATA IN UT:
ºC
DAT OF COMMISSIONING:
INSTALL R ADDR SS:
RAT D VOLTAG OF TH UNIT:
ºC
ºC
CONTROL PAN L ID NTIFICATION COD
Compressor 1
Fan 1
Compressor 1
Fan 1
(Amp.)
ºC
ºC
ºC
HYDRAULIC CONN CTION
PURG D OF TH INSTALLATION
Compressor 2
Fan 2
Compressor 2
Fan 2
Air Input Temperature, Coil:
YES NO
G N RAL POW R SUPPLY CONN CTION
CONTROL PAN L CONN CTION (OPTION)
COOLING CYCL H ATING CYCL
Water Output Temperature:
Water Input Temperature:
High Pressure:
Low Pressure:
Options Installed:
COMPR SSOR OIL L V L INDICATOR
UNIT ON RUBB R ANTIVIBRATION MOUNTS
ELECTRIC OWER CONSUM TION
Comments:
Air Input Temperature, Coil:
Water Output Temperature:
Water Input Temperature:
High Pressure:
Low Pressure:
Compressor 3
Compressor 3
DATA PAG FOR UNIT COMMISSIONING
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4
20,6 23,6 27,0 29,6 33,03,0 3,0 3,4 4,0 5,5 6,0 6,5 8,2 9,5 12,0 14,0 17,6
3,1 3,1 5,03,9 6,5 9,0 10,56,2 7,0 12,4 14,0 18,0 21,0
*** Only in units with Hydronic module
* Cooling capacity: Outside temperature: 35ºC / Inlet/outlet water temperature: 12/7ºC
** Heating capacity: Outside temperature: 7ºC DB / 6ºC WB / Inlet/water outlet temperature: 40/45ºC
TYP OF UNIT coLeanTM
WAT R COOL R
A C 035 1 S K HY FP
APPROXIMAT LY CAPACITY IN Kw
NUMB R OF COMPR SSORS
C: COOLING ONLY UNITS
R: H AT PUMP UNITS
K; UNITS R-407C
A; UNITS R-22 (*1)
TYP OF COMPR SSOR-S:SCROLL
--- : Standard version
HY: Hydraulic version
HN: Hydronic version
High static pressure models:
FP: Version models 0091 to 0211
FP1: Version models 0251 to 1303
FP2: Version models 0251 to 1303
(*1) R22 is only for units used outside the C.
1.- G N RAL CHARACT RISTICS
1.1.- T CHNICAL DATA
H AT PUMP
COOLING ONLY
EAC MODELS
Compressor
Hydraulic connections
Min. water rate
Cooling capacity (*)
Refrigerant R-407C
Net weight
1203
S
1303
S
1003
S
1103
S
0812
S
m3/h .
1 / Scroll
2"G
75,5
10,39
670
700
740
90,0 101,0 114,5 127,0
21/2"G 21/2"G 21/2"G 21/2"G
12,38 13,90 15,76 17,48
803
843
843
948
988
988
1059
1099
1099
1104
1144
1144
Standard
F -F 1
F 2
Nr./Type:
kW.
kg.
kg.
kg.
kg.
0091
S
1"G
8,8
1,21
147
156
---
0111
S
1"G
11,1
1,53
155
173
---
0151
S
1"G
13,3
1,83
168
186
---
0191
S
1"G
17,3
2,38
181
199
---
0211
S
1"G
19,1
2,63
245
263
---
0251
S
1 1/2"G
23,0
3,16
272
297
317
0291
S
1 1/2"G
27,0
3,72
281
296
316
0351
S
1 1/2"G
32,0
4,40
309
324
344
0431
S
1 1/2"G
38,5
5,30
345
360
380
0472
S
2"G
44,0
6,05
540
590
630
0552
S
2"G
51,4
7,07
551
581
621
0672
S
2"G
62,5
8,60
596
626
666
2 / Scroll 3 / Scroll
Heating capacity (**)
Cooling capacity (*)
EAR MODELS
Compressor
Hydraulic connections
Min. water rate
Refrigerant R-407C
Net weight
1 / Scroll
90,0 101,0 114,5 127,0
21/2"G 21/2"G 21/2"G 21/2"G
10,39
12,38 13,90 15,76 17,48
Standard
F -F 1
F 2
Nr./Type:
m3/h .
kW.
kg.
kg.
kg.
kg.
kW.
1"G
8,8
9,0
159
---
150
0091
S
1"G
11,1
11,1
176
---
158
0111
S
1"G
17,3
17,5
204
---
185
0191
S
1"G
13,3
13,15
190
---
172
0151
S
1"G
19,1
19,8
268
---
250
0211
S
1 1/2"G
32,0
34,0
332
352
317
0351
S
1 1/2"G
38,5
39,0
368
388
353
0431
S
1 1/2"G
23,0
24,0
302
322
277
0251
S
1 1/2"G
27,0
27,5
301
321
285
0291
S
2"G
44,0
47,5
599
639
549
0472
S
2"G
51,4
54,5
592
632
561
0552
S
2"G
62,5
64,5
642
682
612
0672
S
2"G
75,5
79,0
716
756
685
0812
S
1003
S
1103
S
1203
S
1303
S
2 / Scroll
91,0 102,5 117,0 130,0
3 / Scroll
1,21 1,53 1,83 2,38 2,63 3,16 3,72 4,40 5,30 6,05 7,07 8,60
865
865
825
1011
1011
971
1124
1124
1084
1169
1169
1129
HYDRAULIC VERSION / HYDRONIC VERSION
Expansion
vessel
Buffer tank (***)
ump type:
Security valves
xpansion vessel
SET RESSURE
Multicellular centrifugal pump with one speed
Capacity
Capacity
bar
bar 3
4
5 L
50 L
3
4
5 L
50 L
3
4
5 L
50 L
3
4
5 L
50 L
3
4
12 L
75 L
3
4
12 L
75 L
3
4
12 L
75 L
3
4
12 L
75 L
3
4
18 L
100 L
3
4
18 L
100 L
3
4
18 L
100 L
3
4
18 L
100 L
3
4
5 L
50 L
3
4
35 L
240 L
3
4
35 L
240 L
3
4
35 L
240 L
3
4
35 L
240 L
25,2 28,2 30,5 34,0
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5
set
mode
on off



set
mode
on off



STANDARD AXIAL FAN UNITS
set
mode
on off



set
set
mode
mode
on of
on of
f



set
set
mode
mode
on of
on of
f



set
mode
on off



set
mode
on off



set
mode
on off



1.- G N RAL CHARACT RISTICS
1.1.- T CHNICAL DATA
23000 21000
2
Air flow
rate
m /h
3
Air flow
rate
m /h
3
Air flow
rate
m /h
3
Air flow
rate
m /h
3
Air flow
rate
m /h
3
Air flow
rate
m /h
3
Air flow
rate
m /h
3
Air flow
rate
m /h
3
Air flow
rate
m /h
3
0351S-F 1 0431S-F 1 0472S-F 1 0812S-F 1 1003S TO 1303S-F 10251S-F 1 0291S-F 1 0552S-F 1 0672S-F 1
Fan number
Fan type
Available
static
pressure
a
MODELS
AVAILABLE STATIC RESSURE U TO 120 a - F 1 VERSION
1
50
75
100
125
11500
9600
7200
8500 8100
6900
9200
1100011500
8500
7200
9600
1,7
1,65
1,55
1,6
1,7
1,6
1,65
1,55
1,65
1,6
1,5
1,55
10500
8800
6600
7700
1,65
1,55
1,6
1,5
17000
14400
19200
3,4
3,3
3,1
3,2
23000
17000
14400
19200
3,4
3,3
3,1
3,2
22000
18400
13800
16200
3,3
3,1
3,2
3
15400
13200
17600
3,3
3,2
3
3,1
Power
input
kW
Power
input
kW
Power
input
kW
Power
input
kW
Power
input
kW
Power
input
kW
Power
input
kW
Power
input
kW
1N~230V
Power
input
kW
900 rpm (Low speed)
3~400V
36000
32000
28000
34000
5
5,1
5,3
5,2
Axial - Direct coupling 1450 rpm
24800 23000
2
Air flow
rate
m /h
3
Air flow
rate
m /h
3
Air flow
rate
m /h
3
Air flow
rate
m /h
3
Air flow
rate
m /h
3
Air flow
rate
m /h
3
Air flow
rate
m /h
3
Air flow
rate
m /h
3
Air flow
rate
m /h
3
0351S-F 2 0431S-F 2 0472S-F 2 0812S-F 2
6800 2,45 6800 2,45 6500 2,45 6250 2,5 4,9 4,9
1003S TO 1303S-F 20251S-F 2 0291S-F 2 0552S-F 2 0672S-F 2
Fan number
Fan type
Available
static
pressure
a
MODELS
AVAILABLE STATIC RESSURE U TO 250 OR 350 a - F 2 VERSION
1
350
150
200
250
300
12400
10800
7800
9200 8800
7500
10400
1190012400
9200
7800
10800
2,45
2,3
2,4
2,3
2,45
2,3
2,3
2,4
2,4
2,3
2,4
2,3
11500
10000
7250
8500
2,35
2,3
2,25
2,45
13600
18400
15600
21600
4,9
4,9
4,6
4,8
4,6
13600
24800
18400
15600
21600
4,9
4,6
4,8
4,6
13000
23800
20800
15000
17600
4,8
4,6
4,6
4,8
12500
17000
14500
20000
5
4,7
4,5
4,9
4,6
Power
input
kW
Power
input
kW
Power
input
kW
Power
input
kW
Power
input
kW
Power
input
kW
Power
input
kW
Power
input
kW
Power
input
kW
3~230V/3~400V
44000
N/A
36000
N/A
40000
1450 rpm (High speed)
3~400V
N/A
9,2
9,3
N/A
9,4
Axial "short case" - Direct coupling 1450 rpm
ower
Input
Fan number
MODELS
Fan type
1003S
Air flow rate
kW
1103S 1203S 1303S
Axial - Direct coupling
32250
3~400V
1+1
High
Low 27250
36250
29250
36000
29000
40000
31000
Low
1,05 + 1,05
High
Low 0,77 + 0,77
2 + 1,05
1,25 + 0,77
2 + 1,05
1,25 + 0,77
2 + 2
1,25 + 1,25
Fan speed rpm 700 + 700
High
550 + 550
900 + 700
700 + 550
900 + 700
700 + 550
900 + 900
700 + 700
m3/h
ower
Input
Fan number
MODELS
Fan type
0091S 0111S 0151S 0191S 0211S 0251S 0291S 0351S 0431S 0472S 0552S 0672S 0812S
Air flow rate
kW
1
11000 10500 19000 23000 22000 21000
3500 6500 6700 6500 6300 9500 11500
0,85 0,83 1,50 1,80 1,70 1,66
0,15 0,30 0,32 0,30 0,28 0,75 0,90
12
Axial - Direct coupling 900 rpm 1N~230V
2
m3/h
2
0211S-F0191S-F0151S-F
Fan number
Fan type
Available
static
pressure
a
MODELS 0111S-F0091S-F
50
100
150
200
HIGH STATIC RESSURE UNITS
AVAILABLE STATIC RESSURE U TO 200 a - F VERSION
Centrifugal - Direct coupling 1450 rpm
1
1N~230V
Air flow
rate
m /h
3
3500
2700
2500
2200
0,9
0,8
0,75
0,7
Power
input
kW
Air flow
rate
m /h
3
6500
5700
5200
4700
6700
Air flow
rate
m /h
3
5900
5400
4900
1,95
1,8
1,65
1,5
Power
input
kW
Air flow
rate
m /h
3
6500
5700
5200
4700
1,9
1,75
1,6
1,45
Power
input
kW
6300
Air flow
rate
m /h
3
5500
5000
4500
1,85
1,7
1,55
1,4
Power
input
kW
1,9
1,75
1,6
1,45
Power
input
kW
set
mode
on off



set
mode
on off



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6
EAC / EAR MODELS
V/f (50 Hz)
Voltage
Maximum
consumption
Compressor kW.
Fan motor kW.
kW.
Total power
Maximum
current
Compressor A
Fan motor A
A
Total current
HYDRAULIC VERSION / HYDRONIC VERSION
Water pump
kW.
A
V/f (50 Hz)
Maximum current
Maximum absorbed power
LRC A
Total current
EAC / EAR MODELS
V/f (50 Hz)
Voltage
Maximum
current
Maximum
consumption
Compressor kW.
Fan motor kW.
kW.
Total power
Compressor A
Fan motor A
A
Total current
LRC A
Total current
A
kW.
V/f (50 Hz)
Water pump
Maximum current
Maximum absorbed power
HYDRAULIC VERSION / HYDRONIC VERSION
0351S 0431S
1003S 1103S 1203S 1303S
1N~230V
3~230V - 3N~400V
1N~230V 3~230V - 3~400V
3~230V - 3N~400V
16,40
0,85
15,55
25,60
44,34
3,50
29,10
47,84
282,50
161,50
1,10
3,00
1,70
20,60
0,83
19,77
29,80
51,61
3,50
33,30
55,11
333,50
192,50
1,10
3,00
1,70
3~230V - 3~400V
3N~400V
3~400V
2,20
---
3,70
2,30
---
3,90
2,50
---
4,20
2,70
---
4,50
set
mode
on off



set
mode
on off



set
mode
on off



1.- G N RAL CHARACT RISTICS
1.2.- STANDARD UNIT L CTRICAL DATA
set
mode
on off



3~230V
3~400V
3~230V
3N~400V
3~230V
3N~400V
3~230V
3~400V
3~230V
3~400V
1N~230V
3~230V
3N~400V
1N~230V
3~230V
3N~400V
1N~230V
3~230V
3~400V
1N~230V
0111S
4,70
0,30
5,00
1,60
17,32
10,00
0,49
99,60
51,60
18,92
11,60
2,30
---
---
---
---
---
0091S
4,05
0,15
4,20
0,80
12,12
7,00
23,10
0,49
95,80
91,80
44,30
12,92
7,80
23,90
2,302,30
---
---
0151S
5,78
0,32
6,10
1,60
21,48
12,40
0,49
134,60
63,60
23,08
14,00
2,30
---
---
---
---
---
0191S
7,60
0,30
7,90
1,60
27,71
16,00
0,72
179,60
97,40
29,31
17,60
2,40
1,40
---
---
---
---
---
0211S
8,62
0,28
8,90
1,60
26,15
15,10
0,72
167,60
95,60
27,75
16,70
2,40
1,40
---
---
---
---
0251S
0,72
11,15
0,75
11,90
3,00
31,17
18,00
119.00
213,00
34,17
21,00
2,40
1,40
---
---
---
---
0291S
0,72
12,90
0,90
13,80
3,50
35,85
20,70
227,50
130,50
39,35
24,20
2,40
1,40
---
---
---
---
--- --- ---
--- ---
---
---
---
---
0472S
23,60
1,50
22,10
36,00
62,35
6,00
42,00
68,35
243,70
138,00
1,17
3,00
1,70
0552S
27,30
1,80
25,50
41,40
71,70
7,00
48,40
78,70
262,70
152,30
1,17
3,00
1,70
0672S
32,60
1,70
30,90
51,20
88,68
7,00
58,20
95,68
324,10
187,00
1,55
4,80
2,80
0812S
39,80
1,66
38,14
59,60
103,22
7,00
66,60
110,22
382,00
222,00
1,55
4,80
2,80
47,7
2,1
45,6
71,2
---
4,8
76
---
----
235,2
54,1
3,1
51
81
---
6,4
87,4
---
---
246,6
59,3
3,1
56,2
91,2
---
6,4
97,6
---
---
282,6
66
4
62
99,2
---
8
107,2
---
---
331,2
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7
set
mode
on off



0251S 0291S 0672S 0812S 0351S 0431S 0472S 0552S
V/f (50 Hz)
EAC / EAR MODELS
Voltage
kW.
V/f (50 Hz)
A
HYDRAULIC VERSION / HYDRONIC VERSION
Water pump
Maximum current
Maximum absorbed power
Maximum
current
Maximum
consumption
Compressor kW.
Fan motor kW.
kW.
Total power
Compressor A
Fan motor A
A
Total current
LRC A
Total current
1203S 1303S1003S 1103S
1,101,10 1,551,551,171,170,720,72
8,00 8,00
39,17 43,85
26,00 28,70
218,00 232,00
135,00
31,17 35,85
18,00 20,70 25,60
44,34
8,00
33,60
52,34
287,00
166,00
29,80
51,61
8,00
37,80
59,61
338,00
197,00
36,00
62,35
16,00
52,00
78,35
253,68
148,00
41,40
71,70
16,00
57,40
87,70
271,66
161,30
51,20
88,68
16,00
67,20
104,68
333,06
196,00
59,60
103,22
16,00
75,60
119,22
390,98
231,00
124,00
3,00 4,802,40 2,40 3,00 3,00 3,00 4,80
1,70 2,801,40 1,40 1,70 1,70 1,70 2,80
12,85 14,60
1,70 1,70
11,15 12,90
34,20 41,44
3,30 3,30
30,90 38,14
28,90
3,40
25,50
25,50
3,40
22,10
21,42
1,65
19,77
17,20
1,65
15,55
3~230V - 3N~400V 3N~400V
3~230V - 3~400V 3~400V
71,20
---
80,80
---
---
240,00
50,60
45,60
81,00
---
90,60
---
---
249,80
56,00
51,00
91,20
---
100,8
---
---
285,80
61,20
56,20
99,20
---
108,8
---
---
332,80
67,00
62,00
5,00 5,00 5,00 5,00
9,60 9,60 9,60 9,60
2,20
---
3,70
2,30
---
3,90
2,50
---
4,20
2,70
---
4,50
set
set
mode
mode
on of
on of
f



set
mode
on off



1.- G N RAL CHARACT RISTICS
1.2.- HIGH STATIC PR SSUR UNIT L CTRICAL DATA F VERSION
0091S 0111S 0151S 0191S 0211S
V/f (50 Hz)
EAC / EAR MODELS
Voltage
Maximum
current
LRC
Compressor A
Fan motor A
A
Total current
A
Total current
Maximum
consumption
Compressor kW.
Fan motor kW.
kW.
Total power
kW.
V/f (50 Hz)
A
HYDRAULIC VERSION / HYDRONIC VERSION
Water pump
Maximum current
Maximum absorbed power
1N~230V
3~230V - 3N~400V
4,00 8,008,008,008,00
16,12 25,32 29,48 35,71 34,15
11,00 18,00 20,40 24,00 23,10
27,10
99,00
95,00 106,00 141,00 186,00 174,00
47,50 58,00 70,00 103,80 102,00
12,12 17,32 21,48 27,71 26,15
7,00 10,00 12,40 16,00 15,10
23,10
4,95
0,90
4,05
10,47
1,85
8,62
9,50
1,90
7,60
7,73
1,95
5,78
6,60
1,90
4,70
0,49
1N~230V
2,30
0,720,720,49
2,30
0,49
2,402,40
2,30
3~230V - 3~400V
1,401,40
--- --- --- ---
--- --- --- ---
--- --- ---
--- --- ---
------
--- --- --- ---
3~230V
3~400V
1N~230V
3~230V
3~400V
1N~230V
3~230V
3N~400V
1N~230V
3~230V
3N~400V
1N~230V
F 1 VERSION
3~230V
3~400V
3~230V
3N~400V
3~230V
3N~400V
3~230V
3~400V
set
mode
on off



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8
set
mode
on off



0251S 0291S 0672S 0812S 0351S 0431S 0472S 0552S
V/f (50 Hz)
EAC / EAR MODELS
Voltage
kW.
V/f (50 Hz)
A
HYDRAULIC VERSION / HYDRONIC VERSION
Water pump
Maximum current
Maximum absorbed power
Maximum
current
Maximum
consumption
Compressor kW.
Fan motor kW.
kW.
Total power
Compressor A
Fan motor A
A
Total current
LRC A
Total current
1203S 1303S1003S 1103S
1,101,10 1,551,551,171,170,720,72
3~230V - 3~400V
8,00 8,00
39,17 43,85
22,50 25,20
218,00 232,00
131,50
31,17 35,85
18,00 20,70 25,60
44,34
8,00
30,10
52,34
287,00
162,50
29,80
51,61
8,00
34,30
59,61
338,00
193,50
36,00
62,35
16,00
45,00
78,35
253,68
141,00
41,40
71,70
16,00
50,40
87,70
271,66
154,30
51,20
88,68
16,00
60,20
104,68
333,06
189,00
59,60
103,22
16,00
68,60
119,22
390,98
224,00
120,50
3,00 4,802,40 2,40 3,00 3,00 3,00 4,80
1,70 2,801,40 1,40 1,70 1,70 1,70 2,80
13,60 15,35
2,45 2,45
11,15 12,90
35,70 42,84
4,80 4,70
30,90 38,14
30,40
4,90
25,50
27,00
4,90
22,10
22,12
2,35
19,77
17,95
2,40
15,55
4,50 4,50 4,50 4,50 9,00 9,00 9,00 9,00
3~400V
3~230V - 3N~400V 3N~400V
71,20
---
---
87,40
---
---
246,60
54,80
45,60
81,00
---
---
97,20
---
---
256,40
60,20
51,00
91,20
---
---
107,40
---
---
292,40
65,40
56,20
99,20
---
---
115,40
---
---
339,40
71,20
62,00
9,20 9,20 9,20 9,20
16,20 16,20 16,20 16,20
2,20
---
3,70
2,30
---
3,90
2,50
---
4,20
2,70
---
4,50
set
set
mode
mode
on of
on of
f



1.- G N RAL CHARACT RISTICS
1.2.- HIGH STATIC PR SSUR UNIT L CTRICAL DATA
F 2 VERSION
3~230V
3~400V
3~230V
3N~400V
3~230V
3N~400V
3~230V
3~400V
3~230V
3~400V
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9
The coLeanTM system comprises a water cooler or air/water pump combined with a series of hydraulic accessories obtaining
the Hydraulic or Hydronic version.
COMPON NTS:
HYDRONIC V RSION:
1,2,3,4,5,6,7,8,9,10,11
HYDRAULIC V RSION:
1,4,5,6,7,8,9,10,11
1.- Detachable water filter
2.- Water tank
3.- Water tank heater
(in option)
4.- Safety valve
5.- Manometer
6.- xpansion vessel
7.- Water pump
8.- Air purge valve
9.- Plate exchanger
10.- Flow switch
11.- Drain valve
12.- Water isolation valves
(in option)
Inside terminal unit
Hydraulic connections
76
5
4
211 1
10
11
8
9
3
8
12
12
Customer
connection
Models 0091 to 0812
Inside terminal unit
Hydraulic connections
7
6
5
4
11
1
10
9812
12
Customer
connection
Models 0091 to 1303
Inside terminal unit
Hydraulic connections
10
11
8
9
12
12
11
Customer
connection
7
12
8
1
5
4
6
2
3
1.- G N RAL CHARACT RISTICS
1.3.- COMPON NT
HYDRAULIC VERSION
HYDRONIC VERSION
Models 1003 to 1303
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10
COOLING MODE
HEATING MODE
HEATING MODE
COOLING MODE
MODELS
Hot water outlet
temperature (operation)
Hot water inlet
temperature (start)
EAR
Difference hot water
inlet/outlet
Air inlet temperature
0091 TO 0812S 1003 TO 1303S
MODELS
Inlet chilled
water temperature
Outlet chilled
water temperature
EAC / EAR
Air inlet temperature
0091 TO 0431S 1003 TO 1303S0472 TO 0812S
STANDARD AXIAL FAN UNITS WITHOUT AIR DUCTS
Minimum : +20°C
Minimum : +10 °C
Maximum : +8°C
Minimum :+3°C
Maximum : +43°C
Maximum : +50°C
Maximum : +23°C
Minimum : -10°C (2)
Minimum : +20ºC
Minimum : +10ºC
Maximum : +8ºC
Minimum : +3ºC
Maximum : +43ºC
Maximum : +50ºC
Maximum : +23ºC
Minimum : -10ºC (2)
Minimum : +5°C
Minimum : +10 °C
Maximum : +46°C
Minimum : 0°C (1)
Maximum : +17°C
Maximum : +12°C
Minimum : +5ºC
Minimum : +8ºC
Maximum : +46°C
Minimum : 0°C (1)
Maximum : +17ºC
Maximum : +12ºC
Minimum : +5°C
Minimum : +9 °C
Maximum : +46°C
Minimum : 0°C (1)
Maximum : +17°C
Maximum : +12°C
OUTSID TH S VALU S, PL AS CONSULT US
(2) With the option heating low ambient kit (-15ºC), it is possible the unit operation down to -15ºC
NOT : With outdoor temperatures below +5°C, add glycol
(1) With the option cooling low ambient kit ( -15ºC), it is possible the unit operation down to -15ºC in AC units.
NOT : With outdoor temperatures below +5°C, add glycol.
Water outlet temperature
A
0091S to
0812S
1003S to
1303S
+9ºC +7ºC
A
0091S to
0812S
1003S to
1303S
+9ºC +7ºC
-10º +12º
+44º
0º
A
+46º
ºC
Water outlet temperature
Air inlet temperature
ºC
+5º
-15º
+40º
-7º
O TION STD
-10º +12º
+44º
0º
A
+46º
ºC
Water outlet temperature
Air inlet temperature
ºC
+5º
-15º
+40º
-7º
O TION STD -1º
-10º
23º
20° 50°
42°
ºC
Water outlet temperature ºC
-15º
STD
O TION
Air inlet temperature
HEATING MODE
COOLING ONLY UNITS (EAC)
HEAT UM UNITS (EAR)
COOLING MODE
1.4.- OP RATION LIMITS
1.- G N RAL CHARACT RISTICS
STANDARD AXIAL FAN UNITS WITH AIR DUCTS
Available static pressure Pa
Maximum ambient temperature ºC
30 50
0091 to 0211S
4043
AVAILABLE RESSURE U TO 50 a
(1) With the option heating low ambient kit (-15ºC), it is possible the unit operation down to -15ºC
30 50
0251 to 1303S
3842
Available static pressure Pa
Minimum ambient temperature ºC (1)
30 50
0091 to 0211S
-6-8
AVAILABLE RESSURE U TO 50 a
30 50
0251 to 1303S
-6-8
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COOLING MODE
11
HIGH STATIC RESSURE UNITS
UNITS WITH LOW WATER TEM ERATURE KIT (O TION)
1
2
3
4
5
6
7
8
9
ºC
-10 -8 -6 -4 -2 0 2 4 6 8 10
Water outlet temperature ºC
DIFF R NC OF T MP RATUR (water inlet/water outlet)
Maximum difference of temperature
Minimum difference of temperature
Nominal difference of temperature
150 250 300200 350 150 250 300200 350
-6 -5 -10-10 -8
AVAILABLE RESSURE U TO 250 OR
350 a F 2 VERSION 0251 to 0812S-FP2 MOD L UNITS
Available static pressure Pa
Minimum ambient temperature ºC (2)
1003 to 1303S-FP2 MOD L UNITS
50 100 12575
-5-8-10 -6
AVAILABLE RESSURE U TO 120 a
F 1 VERSION 0251 to 1303S-FP1 MOD L UNITS
Available static pressure Pa
Minimum ambient temperature ºC (2)
Available static pressure Pa
Minimum ambient temperature ºC (2)
AVAILABLE RESSURE U TO 200 a
F VERSION 0091 to 0211S-FP MOD L UNITS
50 150 200100
-8 -6-10-10
150 250 300200 350 150 250 300200 350
38 35 4447 41
AVAILABLE RESSURE U TO 250 OR
350 a F 2 VERSION 0251 to 0812S-FP2 MOD L UNITS
Available static pressure Pa
Maximum ambient temperature ºC
Minimum ambient temperature ºC 0ºC
1003 to 1303S-FP2 MOD L UNITS
50 100 12575
354346 39
AVAILABLE RESSURE U TO 120 a
F 1 VERSION 0251 to 1003S-FP1 MOD L UNITS
Available static pressure Pa
Maximum ambient temperature ºC
Minimum ambient temperature ºC 0ºC (1) 0ºC (1)
1103 to 1303S-FP1 MOD L UNITS
50 100 12575
3544 37
41
N/A N/A 4447 41
N/A N/A -10-10 -8
0ºC (1)
1.4.- OP RATION LIMITS
1.- G N RAL CHARACT RISTICS
HEATING MODE
(2) With the option heating low ambient kit (-15ºC), it is possible the unit operation down to -15ºC.
Available static pressure Pa
Maximum ambient temperature ºC
AVAILABLE RESSURE U TO 200 a
F VERSION 0091 to 0211S-FP MOD L UNITS
Minimum ambient temperature ºC 0ºC (1)
50 150 200100
41 384546
(1) With the option cooling low ambient kit (-15ºC), it is possible the unit operation down to -15ºC.
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12
(*) Option in standard version, included in Hydronic and Hydraulic version.
RESSURE DRO WITHOUT FILTER
MODELS EAC / EAR 0091 TO 0431
RESSURE DRO + WATER FILTER (*)
1.- G N RAL CHARACT RISTICS
1.5.- PR SSUR DROP IN TH WAT R SYST M
ressure drop K a
Water flow M3/h
1
2
3
4
5
6
7
8
15 20 25 30 35 40 45 50 55 60 65 70 75 80
EAR/C 0111
EAR/C 0091
EAR/C 0151
EAR/C 0191
EAR/C 0251
EAR/C 0211
EAR/C 0351
EAR/C 0431
EAR/C 0291
ressure drop K a
Water flow M3/h
1
2
3
4
5
6
7
8
35 40 45 50 55 60 65 70 75 80 85 90 95 100
EAR/C 0111
EAR/C 0091
EAR/C 0151
EAR/C 0191
EAR/C 0251
EAR/C 0211
EAR/C 0351
EAR/C 0431
EAR/C 0291
INSTALLATION ADVIS
The units MUST be fitted with a water filter at the inlet to the unit (trapping any particles with a diameter
greater than 1 mm.)
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13
Water flow M3/h
(*) Option in standard version, included in Hydronic and Hydraulic version.
MODELS 0472 TO 1303
COOLING ONLY (EAC)
HEAT UM S (EAR)
1.- G N RAL CHARACT RISTICS
1.5.- PR SSUR DROP IN TH WAT R SYST M
RESSURE DRO WITHOUT FILTER
ressure drop K a
Water flow M3/h
5
10
15
20
25
25 30 35 40 45 50 55 60
EAC 1003
EAC 1103
EAC 1203
EAC 1303
EAC 0812
EAC 0672
EAC 0552
EAC 0472
RESSURE DRO + WATER FILTER (*)
ressure drop K a
5
10
15
20
25
30 40 50 60 70 80 90
EAC 1003
EAC 1103
EAC 1203
EAC 1303
EAC 0812
EAC 0672
EAC 0552
EAC 0472
RESSURE DRO WITHOUT FILTER
ressure drop K a
Water flow M3/h
5
10
15
20
25
30
25 30 35 40 45 50 55 60 65
EAR 0472
EAR 0552
EAR 0672
EAR 0812
EAR 1003
EAR 1103
EAR 1203
EAR 1303
RESSURE DRO + WATER FILTER (*)
ressure drop K a
Water flow M3/h
5
10
15
20
25
30 40 50 60 70 80 90
EAR 0472
EAR 0552
EAR 0672
EAR 0812
EAR 1003
EAR 1103
EAR 1203
EAR 1303
INSTALLATION ADVIS
The units MUST be fitted with a water filter at the inlet to the unit (trapping any particles with a diameter
greater than 1 mm.)
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14
Water volume in liters
Water + 10% gyt
Water + 20% gyt
Water + 30% gyt
0091/0211 0251/0431 0472/0812
Solution
Models
Water
Water + 35% gyt
1003/1303
225 550
175 400
150 350
850
650
575
300 450
125
1650
1260
1115
875
225 325
110 650
Unit conversion:
Pressure 1KPa = 1/9,8 m.c.a. = 0,01 bar
1 bar = 10 m.c.a. = 100 kPa
NOT : The flow data indicated in table are between a minimum and a maximum water flow
With the option twin pump kit, the available static pressure will decrease 5% from the data shown above
If the water volume in the system is greater than that detailed in the table it will be necessary to add additional expansion vessel(s).
MINIMUM WATER FLOW
The installation must never operate with less than the minimum water flow (see table above), this will cause:
i. - Freezing the water heat exchanger.
ii. - Contamination of the heat exchanger.
MAXIMUM WATER FLOW
See maximum water flow, (see table above). Always assure the minimum DT to the exchanger of 3ºC.
MAXIMUM WATER VOLUME IN THE INSTALLATION
The units with Hydronic or Hydraulic module include a expansion vessel.
The table below details the maximum water volume in the system.
The system design must allow for water expansion and contraction.
1.- G N RAL CHARACT RISTICS
1.6.- HYDRAULIC SYST M DATA
WAT R FLOW AND AVAILABL STATIC PR SSUR (Factory supplied; standard water pump and filter).
MOD L
m3/h
kPa
l/s
MOD L
m3/h
kPa
l/s
MOD L
m3/h
kPa
l/s
MOD L
m3/h
kPa
l/s
MOD L
m3/h
kPa
l/s
MOD L
m3/h
kPa
l/s
Water flow
Available static pressure
Water flow
Available static pressure
Water flow
Available static pressure
Water flow
Available static pressure
Water flow
Available static pressure
Water flow
Available static pressure
MOD L
m3/h
kPa
l/s
Water flow
Available static pressure
1,21
216
1,53
196
1,83
186
1,36
207
1,72
178
2,06
170
1,51
196
AC / AR 0091S
1,91
161
AC / AR 0111S
2,29
152
AC / AR 0151S
AC / AR 0291S
1,68
183
2,12
144
2,54
132
1,89
163
2,39
126
2,86
104
AC / AR 0351S AC / AR 0431S
AR 0472S AR 0552S AR 0672S
AR 0812S AC 0472S AC 0552S
AC 0672S AC 0812S
0,34 0,42 0,510,38 0,48 0,570,42 0,53 0,640,47 0,59 0,710,53 0,66 0,79
3,72
153
4,40
210
5,30
161
4,18
129
4,95
176
5,96
132
4,64
106
5,50
140
6,62
96
5,16
83
6,12
98
7,36
47
5,81
55
6,88
43
1,03 1,22 1,471,16 1,38 1,661,29 1,53 1,841,43 1,70 2,041,61 1,91
6,05
156
7,07
140
8,60
226
6,81
139
7,96
126
9,68
195
7,57
122
8,84
111
10,75
164
8,41
104
9,82
93
11,94
131
9,46
82
11,05
69
13,44
90
1,68 1,96 2,391,89 2,21 2,692,10 2,46 2,992,34 2,73 3,322,63 3,07 3,73
10,39
188 156 140
11,69
153 141 128
12,99
111 128 115
14,43
56 115 99101 78
2,89 3,25 3,61 4,01
223 180194 147165 107134 5497
2,38
170
2,63
167
3,16
175
2,68
154
2,96
144
3,56
152
2,98
140
AC / AR 0191S
3,29
126
AC / AR 0211S
3,96
131
AC / AR 0251S
3,31
124
3,65
111
4,40
110
3,72
107
4,11
100
4,95
87
0,66 0,73 0,880,74 0,82 0,990,83 0,91 1,100,92 1,01 1,221,03 1,14 1,37
6,05 6,81 7,57 8,41 9,46
1,68 1,89 2,10 2,34 2,63
7,07 7,96 8,84 9,82 11,05
1,96 2,21 2,46 2,73 3,07
8,60 9,68 10,75 11,94 13,44
2,39 2,69 2,99 3,32 3,73
10,39 11,69 12,99 14,43
2,89 3,25 3,61 4,01
AC / AR 1003S
AC / AR 1103S AC / AR 1203S AC / AR 1303S
12,38 13,93 15,48 17,20 19,35
3,44 3,87 4,30 4,78 5,38
215 206 196 183 164
15,76 17,72 19,69 21,88 24,62
206 194195 178181 160164 138139 105
13,90 15,63 17,37 19,30 21,72 17,48 19,66 21,84 24,27 27,31
180 161 138 109 75
4,38 4,92 5,47 6,08 6,843,86 4,34 4,83 5,36 6,03 4,85 5,46 6,07 6,74 7,58
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15
ELECTRICAL SAFETY DEVICES
- The control circuit is protected against overloads and short circuits by a circuit breaker.
- The power circuit is protected against short circuit by fuses.
- The compressor and fan motors are also protected against overloads by an internal safety device.
The units contain the following safety devices:
1.- lectrical safety devices.
2.- Cooling system safety devices.
3.- Water system safety devices.
They protect the units operation under both normal and abnormal conditions.
SYSTEM SAFETY DEVICES
ressure switches
HIGH PR SSUR (HP): The system is protected against high system pressure by a high pressure switch HP trip is
reset manually by resetting the controller.
LOW PR SSUR (LP): The system is protected against low system pressures by a low pressure switch. The controller
will stop the unit if the system low pressure set point is reached 3 times in one hour. The LP trip is reset manually by
resetting the controller.
For heat pump units there are two low pressure switches one for cooling operation, the other for heating operation.
Operation for LP is the same but set point varies for the different operating modes.
ON START UP LP IS BY PASS D FOR 2MIN.
ADJUSTMENTS
High pressure switch (bar)
Low pressure switch cool cycle (bar)
Low pressure switch heat cycle (bar)
Low pressure switch timer (minutes)
SET
Standard water temperature
RESET
Option low ambient to -15ºC
SET RESET
Option
low water
temperature
Ambient temp. standard
1,8 2,7
2 2,5
1,5 2
0,8 1,3
28,7 24
0,5 1,5
2'
0,5 1,5
1,5 2
1 1,5
0,5 1
28,7 24
0,5 1,5
0ºC OPTION 1
-5ºC OPTION 2
-10ºC OPTION 3
1.- G N RAL CHARACT RISTICS
1.7.- SAF TY D VIC S
ADJUSTMENTS
Compressor
fuses
Water pump
fuses
Fan
fuses
A (3~400V)
0091S 0111S 0151S 0191S 0211S 0251S 0291S 0351S 0431S 0472S 0552S 0672S 0812S
A (3~230V)
A (1N~230V)
A (3~400V)
A (3~230V)
F 2
Standard A (1N~230V)
--F
A (3~400V) -- -- -- -- 6x16 6x16 6x16
-- 6x16
A (3~230V) -- -- -- -- 3X10 6x10 6x10 6x10-- 6x103X10 3X10 3X10
3X16 3X16 3X16 3X16
F 1 A (1N~230V) -- -- -- -- 1x10 1x20 1x20 1x201x10 1x201x101x10
--
Units
1003S1103S1203S1303S
A (3~400V)
A (1N~230V)
A (3~400V)
3X20
3X10
3X25
3x16
3X25
3x16
3X32
3x20
3X40
3x25
3X50
3x25
3X62
3x32
3X80
3x40
6x50
6x25
6x63
6x32
6x80
6x40
3X40
3x20
6x40
6x25
1X32 -- -- -- -- -- -- -- -- -- ---- --
3x6 3x6 3x6 3x6 3x6 3x6 3x6 3x63x6 3x6
3x6 3x6 3x6 3x6 3x6 3x6 3x6 3x63x6 3x6
-- -- -- -- -- -- -- -- 1x16 1x16 1x16-- 1x16
-- -- -- -- -- -- -- -- -- -- ---- --
-- -- --
-- -- --
-- -- -- -- -- -- -- ---- --1x6 1x6 1x6
6x32 6x32 6x326x25
-- -- ----
3x40 3x50 3x633x40
-- -- -- -- -- -- -- -- -- -- ---- -- 6x10 6x10 6x106x10
-- -- ----
-- -- ----
-- -- ----
-- -- ----
-- -- ----
-- -- ----
-- -- ----
3x10 3x10 3x103x10
-- -- -- -- -- -- -- -- -- -- ---- -- 6x10 6x10 6x106x10
6x10 6x10 6x106x10
It is strictly forbidden to change or remove any safety device.
When a safety device is activated, qualified personnel must investigate the unit and rectify the
problem.
Note: Before resetting a safety device, the cause of the problem must be found and rectified before
the unit can be restarted.
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16
OTHER ROTECTION
Compressor crank case heater
Located around compressors, this protection is activated when the compressor stops, to maintain the compressor
oil temperature preventing the refrigerant diluting into the compressor oil.
3.- Anti-freeze protection
This protection is activated by the control of the unit.
It comes ON when the water outlet temperature probe (ST2), located inside the water interchanger, measures a
certain temperature and R S TS when the water outlet temperature reaches set temperature as the following table
shows:
- If the unit is operating in cooling mode: The power feeds the electrical heater of water tank, the electrical heater
of the water heat exchanger, and activates the hot gas injection valve (if the unit is fitted with these options).
- If the unit is operating in heating mode: The power feeds the electrical heater of water tank and the electrical
heater of the water heat exchanger (if the unit is fitted with these options).
4.- Low water temperature alarm
This alarm activates when the water outlet temperature probe (ST2) measures a certain temperature, the unit
goes off, at table conditions below:
WATER SYSTEM SAFETY DEVICES (included in units with Hydraulic or Hydronic module)
These units contain various safety devices, to protect against system damage.
1.- Flow switch (option for standard unit)
Stop the unit if water flow is under limits. Operating with water flow under limits is completely forbidden.
2.- Water filter (supply loose for standard unit)
The water filter protects the unit against particles getting inside the circuit. The units must be fitted with a water filter.
If the unit is on STAND-BY as the operating mode and the protection is activated: the water pump comes on, along
with electrical heater of evaporator and electrical heater of water tank (if included).
IT IS N C SSARY TO FIT A WAT R FILT R IN TH WAT R INL T OF TH UNIT
Protection ON
Protection R S T
STANDARD
UNIT (ºC)
UNIT WITH LOW WAT R T MP RATUR KIT (ºC)
0ºC -5ºC -10ºC
+5ºC
+6ºC
-2ºC
0ºC
-7ºC
-5ºC
-12ºC
-10ºC
Alarm ON
0ºC -5ºC -10ºC
+3ºC -3ºC -8ºC -13ºC
1.- G N RAL CHARACT RISTICS
1.7.- SAF TY D VIC S
DO NOT TURN OFF TH POW R TO TH UNIT. WH N TH POW R IS OFF TH ANTI FR Z
PROT CTION WILL NOT OP RAT .
DO NOT TURN OFF TH POW R TO TH UNIT. WH N TH POW R IS OFF TH CRANK CAS
H AT R PROT CTION WILL NOT OP RAT .
STANDARD
UNIT (ºC)
UNIT WITH LOW WAT R T MP RATUR KIT (ºC)
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17
Flow switch (option in standard version)
High pressure switch
High pressure fan (Low ambient temperature -15ºC (option))
Plate exchanger
Filter
drier
Coil
Fan motor
Hot gas injection valve
(option)
Water
inlet
Water
outlet Scroll compressor
Scroll compressor
Scroll compressor
Water
inlet
Water
outlet
Plate exchanger
Coil
Fan motor
Hot gas injection valve
(option)
SV
SV
(By-pass valve.
Low ambient temperature -15ºC
(option))
BPV
(By-pass valve.
Low ambient temperature -15ºC
(option))
BPV
Filter
drier
1.- G N RAL CHARACT RISTICS
1.8.- PIPING DRAWINGS
COOLING ONLY UNITS EAC 0091S TO 0431S
COOLING ONLY UNITS EAC 0472S TO 0812S
Pressure gauge
Water inlet probe (water inlet regulation)
Water outlet probe (anti-freeze protection)
Piping probe (fan speed regulation)
Low pressure switch
CH Crank case heater
xpansion
valve
xpansion
valve
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18
Condensing pressure control. Low/high speed
HPR12
Flow switch (option in standard version)
Condensing pressure control ON/OFF fan motor
6Piping probe circuit 2 (condensing temperature visualization)
CH2
CH3
Plate exchanger
Water
inlet
Water
outlet
Scroll compressor
Scroll
compressor
Coil
Coil
Fan motor
Fan motor
xpansion
valve
Hot gas injection valve
(option)
SV1
Scroll
compressor
Hot gas injection valve
(option)
Filter
drier
Filter
drier
(By-pass valve.
Low ambient temperature -15ºC
(option))
BPV
(By-pass valve.
Low ambient temperature -15ºC
(option))
BPV
SV2
xpansion
valve
1.- G N RAL CHARACT RISTICS
1.8.- PIPING DRAWINGS
COOLING ONLY UNITS EAC 1003S TO 1303S
HPR11
HPR21
HPR22
CH1 Crank case heater
Crank case heater
Water inlet probe (water inlet regulation)
Water outlet probe (anti-freeze protection)
Piping probe circuit 1 (condensing temperature visualization)
Low pressure switch cooling cycle circuit 1
Low pressure switch cooling cycle circuit 2
High pressure switch circuit 2
High pressure switch circuit 1
Condensing pressure control. Low/high speed
Condensing pressure control ON/OFF fan motor
Crank case heater
Pressure gauge
HPR11 HPR12
S
CH 3
S
CH 2
S
CH 1
ST1
ST2
FS
LP2
LP1
ST6
HP2
ST3
HP1
HPR21 HPR22
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