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Lenze E82ZBR020 User manual

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Mounting Instructions
Potentiometer E82ZBR020
Switch unit E82ZBS020
EDK82ZBX020 3.0
lLenze Drive Systems GmbH, Postfach 10 13 52, D-31763 Hameln
((+49) 5154 82-0, Fax Service: (+49) 5154 82-1112
These Instructions
describe the installation and handling of the potentiometer unit and switch unit.
are only valid
- for potentiometer units with the designation E82ZBR020.
- for switch units with the designation E82ZBS020.
- together with the Operating Instructions of the corresponding controller.
Description
The potentiometer unit E82ZBR020 allows the selection of an analog setpoint signal for Lenze
controllers through the function modules Standard I/O or Application I/O.
The switch unit allows straightforward control of Lenze controllers through digital inputs of the
function modules Standard I/O or Application I/O (e. g. reversal of direction of rotation).
Range of application
Canbeusedwith
Frequency inverters 8200 motec
Motor starters starttec
Items supplied
Potentiometer unit Switch unit
1 Potentiometer unit mounted completely, 10 k Ω1 switch unit, mounted completely
1 sticker for potentiometer settings 1 sticker for switch settings
General data and application conditions
Enclosure IP55
Dimensions [mm]
E82ZBX001
Possible mounting positions
The unit is mounted with an M20 bore.
EDK82ZBX020
00454680
06/02
Potentiometer unit - Installation
EDK82ZBX020 3.0
l-2-
Install and connect potentiometer unit
1. Break free opening M20 at the carrier housing or remove cover.
2. Bolt potentiometer unit into the opening from outside.
- Enclosure IP55 is maintained thanks to the preassembled seal.
3. Fix sticker to the carrier housing.
4. Connect potentiometer unit to the function module.
5. Configure hardware and software of the motec for a setpoint range of 0 ... 5 V:
- Adapt the switch/jumper position at the function module.
- Adapt C0034.
Potentiometer unit - Installation
EDK82ZBX020 3.0
l-3-
Connection at the Standard I/O
STANDARD S
762 8 9 720 28 E1 59E2 E3 E4 A139
1 2 3 4 5
ON
Terminal assignment
STANDARD S
762 8 9 720 28 E1 59E2 E3 E4 A139
1 2 3 4 5
ON
>100k
GND1
X3/8:
X3/9:
X3/7:
White wire
Green wire
Brown wire
STANDARD S
762 8 9 720 28 E1 59E2 E3 E4 A139
1 2 3 4 5
ON
8
9
X
3
+5V Switch position
STANDARD S
762 8 9 720 28 E1 59E2 E3 E4 A139
1 2 3 4 5
ON
8 9
X
371 2 3 4 5
STANDARD S
762 8 9 720 28 E1 59E2 E3 E4 A139
1 2 3 4 5
ON
1
0
k
OFF OFF ON OFF OFF
STANDARD S
762 8 9 720 28 E1 59E2 E3 E4 A139
1 2 3 4 5
ON
10k

E82ZAFS010
12345
ON
E82ZDET001
STANDARD S
762 8 9 720 28 E1 59E2 E3 E4 A139
1 2 3 4 5
ON
Parameterization C0034
STANDARD S
762 8 9 720 28 E1 59E2 E3 E4 A139
1 2 3 4 5
ON
E82ZAFS001 Potentiometer unit C0034 = -0-
Connection at the Application I/O
A2A1 7 7 A4 59 20 28 E1 E2 E3 E4 E5 E6
1U 1I 2U
10
9
8
7
2
1
4
3
6
5
2I 62 63 9
APPLICATION A
1
2
3
4
5
6
7
8
9
10
A
B
C
D
Wiring input 1U
A2A1 7 7 A4 59 20 28 E1 E2 E3 E4 E5 E6
1U 1I 2U
10
9
8
7
2
1
4
3
6
5
2I 62 63 9
APPLICATION A
1
2
3
4
5
6
7
8
9
10
A
B
C
D
X3/1U:
X3/9:
X3/7:
White wire
Green wire
Brown wire
A2A1 7 7 A4 59 20 28 E1 E2 E3 E4 E5 E6
1U 1I 2U
10
9
8
7
2
1
4
3
6
5
2I 62 63 9
APPLICATION A
1
2
3
4
5
6
7
8
9
10
A
B
C
D
Jumper position
A2A1 7 7 A4 59 20 28 E1 E2 E3 E4 E5 E6
1U 1I 2U
10
9
8
7
2
1
4
3
6
5
2I 62 63 9
APPLICATION A
1
2
3
4
5
6
7
8
9
10
A
B
C
D
Remove
jumper A
E82ZDET001
A2A1 7 7 A4 59 20 28 E1 E2 E3 E4 E5 E6
1U 1I 2U
10
9
8
7
2
1
4
3
6
5
2I 62 63 9
APPLICATION A
1
2
3
4
5
6
7
8
9
10
A
B
C
D
E82Z
A
F
A
011 Parameterization C0034
A2A1 7 7 A4 59 20 28 E1 E2 E3 E4 E5 E6
1U 1I 2U
10
9
8
7
2
1
4
3
6
5
2I 62 63 9
APPLICATION A
1
2
3
4
5
6
7
8
9
10
A
B
C
D
E
8
2
Z
A
F
A
0
1
1
C0034/1 = -0-
A2A1 7 7 A4 59 20 28 E1 E2 E3 E4 E5 E6
1U 1I 2U
10
9
8
7
2
1
4
3
6
5
2I 62 63 9
APPLICATION A
1
2
3
4
5
6
7
8
9
10
A
B
C
D
Wiring input 2U
A2A1 7 7 A4 59 20 28 E1 E2 E3 E4 E5 E6
1U 1I 2U
10
9
8
7
2
1
4
3
6
5
2I 62 63 9
APPLICATION A
1
2
3
4
5
6
7
8
9
10
A
B
C
D
E82ZAFA004 X3/2U:
X3/9:
X3/7:
White wire
Green wire
Brown wire
A2A1 7 7 A4 59 20 28 E1 E2 E3 E4 E5 E6
1U 1I 2U
10
9
8
7
2
1
4
3
6
5
2I 62 63 9
APPLICATION A
1
2
3
4
5
6
7
8
9
10
A
B
C
D
Jumper position
A2A1 7 7 A4 59 20 28 E1 E2 E3 E4 E5 E6
1U 1I 2U
10
9
8
7
2
1
4
3
6
5
2I 62 63 9
APPLICATION A
1
2
3
4
5
6
7
8
9
10
A
B
C
D
Remove
jumper B
E82ZDET001
A2A1 7 7 A4 59 20 28 E1 E2 E3 E4 E5 E6
1U 1I 2U
10
9
8
7
2
1
4
3
6
5
2I 62 63 9
APPLICATION A
1
2
3
4
5
6
7
8
9
10
A
B
C
D
E82ZAFA012 Parameterization C0034
A2A1 7 7 A4 59 20 28 E1 E2 E3 E4 E5 E6
1U 1I 2U
10
9
8
7
2
1
4
3
6
5
2I 62 63 9
APPLICATION A
1
2
3
4
5
6
7
8
9
10
A
B
C
D
Potentiometer unit C0034/2 = -0-
Switch unit - Installation
EDK82ZBX020 3.0
l-4-
Install and connect switch unit
1. Break free opening M20 at the carrier housing or remove cover.
2. Bolt switch unit into the opening from outside.
- Enclosure IP55 is maintained thanks to the preassembled seal.
3. Fix sticker to the carrier housing.
4. Connect switch unit to the function module.
5. For function modules with terminals X3/7 and X3/39:
- Connect X3/7 and X3/39 using a jumper.
6. Parameterize controller, if necessary.
Switch unit - Installation
EDK82ZBX020 3.0
l-5-
Application examples 8200 motec:
Reversal of direction of rotation (CCW - Stop - CW) with Standard I/O or
Application I/O
Deceleration after STOP along the quick stop ramp (C0105).
Deceleration and acceleration after a reversal of the direction of rotation along ramps C0013 and
C0012.
Example for terminal configuration C0007 = -16-
2
8
E
3
E
2
E
3
9
2
0
X
3
Terminal assignment
28 E3E2 E4 39207X3

X3/20 Brown wire
DC supply +20 V
Jumper to X3/28 (CINH)
CW CCW0

X3/E3 White wire = CW rotation
(CW/QSP on X3/E3)
CW CCW0

E82ZBSP001
X3/E4 Green wire = CCW rotation
(CCW/QSP on X3/E4)
Switch unit
Jumper only for Standard I/O
C
W
C
W
r
o
t
a
t
i
o
n
Parameterisation C0007
C
W
C
W
r
o
t
a
t
i
on
0Stop
CCW CCW rotation
C0007 = -16-
You can parameterise the terminal configuration using C0410 as desired
(see Operating Instructions)
Start/Stop (CINH) with any function module
STOP START
STARTSTOP
28 39207X3

0
0
Terminal assignment
STOP START
STARTSTOP
28 39207X3

0
0
X3/20 Brown wire
DC supply +20 V
STOP START
STARTSTOP
28 39207X3

0
0
X3/28 White wire = CINH
STOP START
STARTSTOP
28 39207X3

0
0
E82ZBSP002 Green wire = not used
Switch unit
STOP Controller inhibited
0 Controller inhibited
START Controller enabled
G
r
e
e
n
w
i
r
e
=
n
o
t
u
s
e
d
Appropriate insulation!
•Instead of using X3/28 digital input, (X3/E1 ... X3/E6) can also be
connected and thus different digital functions (e.g. fixed frequency
JOG1 at E1) can be activated.
•For instance, fixed frequency JOG1 at E1.
Switch unit - Installation
EDK82ZBX020 3.0
l-6-
Application example starttec:
Start/Stop
START
START
STOP
STOP
28 E1
207X3

0
0
Terminal assignment
START
START
STOP
STOP
28 E1
207X3

0
0
X3/20 Brown wire
DC supply +20 V
Jumper to X3/28 = starttec enabled
START
START
STOP
STOP
28 E1
207X3

0
0
X3/E1 White wire = starttec active / inactive
START
START
STOP
STOP
28 E1
207X3

0
0
E82ZBSP003 G
r
een wi
r
e=notused
Switch unit
STOP Motor not rotating
0 Motor not rotating
START Motor rotating
G
r
e
e
n
w
i
r
e
=
n
o
t
u
s
e
d
Appropriate insulation!