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Leuze electronic ESB200 Series User manual

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Original operating instructions ESB200
Leuze electronic © 2018 - We reserve the right to make technical changes EN 2018/07 - 700041
ESB2x series, E-Stop button acc. to EN ISO 13850 and
EN 60947-5-5
Leuze electronic GmbH + Co. KG
In der Braike 1, D-73277 Owen - Teck / Germany,
Phone: +49 7021 573-0, Fax: +49 7021 573-199,
http://www.leuze.com, [email protected]
1 Safety and use
This document is to be observed for the installation, commissioning/
use and testing of the ESB2x. It must be made available to the
affected personnel. Furthermore, the applicable national and inter-
national standards and regulations are to be observed, including
• Machinery directive 2006/42/EU
• Low voltage directive 2014/35/EU
• Electromagnetic Compatibility Directive 2014/30/EU
• RoHS standard 2011/65/EU
• Safety regulations
• Accident-prevention regulations and safety rules
• Ordinance on Industrial Safety and Health and employment pro-
tection act
• Device Safety Act
Manufacturer and operator of the machine are responsible for the
intended use, monitoring and testing of the ESB2x E-Stop buttons as
well as compliance with all applicable safety regulations, including:
• EN ISO 13850
• EN 60947-5-1
• EN 60947-5-5
2 Device description and function
The ESB2x E-Stop buttons enable the electrical E-Stop command
output up to and including safety category 4 and PL e. With respect
to color and shape as well as the used symbols, they are designed
in accordance with EN ISO 13850. ESB2x are available with rotary
or key release. The connection can be made either by means of
cable or with M12 connector.
3 Mounting and connection
Screw the housing base to the force-fit surface.
Break the intended cable bushing free.
Guide through the screwed cable gland with appropriate sealing
class and screw down tightly.
Guide in the cable and screw down tightly with the fixing nut.
Mount the top part of the housing and screw down tightly.
Attach the caps.
Observe the technical data.
WARNING
Before mounting and connecting, the system is to be safely
shut down and secured against being switched on again.
1
2
3
4
1
2
3
4
5
6
7
8
1
2
3
4
1
1
2
2
Pin 1
Pin 3
Pin 2
Pin 4
1
2
3
4
5
6
7
8
1
1
3
2
2
4
Pin 3
Pin 5
Pin 7
Pin 4
Pin 6
Pin 8
4 Tests
Tests, initial
The ESB2x is secured according to specifications in a force-fitting
manner. This prevents turning.
Switch on the machine.
Press the button.
Check the stopping of the machine.
Tests, recurring
Check to ensure that the fastening of the ESB2x and cable is free
of play and free of tampering.
Check the ESB2x for proper function.
5 EC Declaration of Conformity
You can find the EC Declaration of Conformity with the applied stan-
dards at http://www.leuze.com.
6 Dimensioned drawings
WARNING
Severe accidents may result if tests are not performed
properly
Make certain that there are no people in the danger zone.
Ø40
101,8
2,8
80
72
Ø60
58,5
66,5
80
72
Ø40
102,3
Original operating instructions ESB200
Leuze electronic © 2018 - We reserve the right to make technical changes EN 2018/07 - 700041
7 Technical data
Integration in accordance with EN 62061,
IEC 61508 Up to SIL 3
Integration in accordance with
EN ISO 13849-1 Up to PL e, up to cat. 4
Number of switching cycles before a
dangerous failure (B10d)600,000
Mission time (TM) 20 years
Ambient temperature, operation -25°C up to +80°C
Degree of contamination in accordance
with EN 60947-1 3
Protection class II
Certifications cULus
Mechanical life time in accordance with
EN ISO 13849-1 300,000
Mechanical life time, contact (without load) 20,000,000
Actuation frequency in accordance with
IEC 60947-5-1 Max. 3600 per hour
Switching principle Slow-action contact
Contact opening Force-fit, forced NC
Contact material Silver alloy
Labeling “Stop” 60 mm disc
Actuation force, red button 25 N
Mounting Structure
Head/housing color Red/yellow-black
Button/housing material PA/PC
Type of fastening Through-hole mounting
Degree of protection IP67, IP69K
Article ESB200-4TR-C ESB200-4KR-C ESB200-4TR-M12p ESB200-4KR-M12p ESB200-8TR-M12p
Tightening torque of screw terminals 0.6 - 0.8 Nm 0.6 - 0.8 Nm N/A N/A N/A
Type of unlocking, rotate Button Key Button Key Button
Cable entries 3 x M20, 2 x M16 3 x M20, 2 x M16 1x 1x 1x
Connection technology Screw terminals Screw terminals M12 plug, 8-pin M12 plug, 8-pin M12 plug, 4-pin
Contact allocation 2NC /1NO 2NC /1NO 2NC /1NO 2NC /1NO 2NC
Permissible conductor cross section 0.5 mm2to 2 x
2.5 mm2
0.5 mm2to 2 x
2.5 mm2
N/A N/A N/A
Conventional thermal current 10 A 10 A 2 A 2 A 2 A
Rated insulation voltage Ui 600 V AC/DC 600 V AC/DC 30 V AC, 36 V DC 30 V AC, 36 V DC 30 V AC, 36 V DC
Usage category in accordance with
EN 60947-5-1, AC15, Ue (V) / Ie (A)
24/6, 48/6, 120/6,
250/6, 400/3
24/6, 48/6, 120/6,
250/6, 400/3
I 24/2 I 24/2 I 24/2
Usage category in accordance with
EN 60947-5-1, DC13, Ue (V) / Ie (A)
24/2.5, 48/1.3, 125/0.6,
250/0.3
24/2.5, 48/1.3, 125/0.6,
250/0.3
I 24/2 I 24/2 I 24/2
Short-circuit protection in accordance with
IEC 60269-1
500 V, 10 A, type gG 500 V, 10 A, type gG 500 V, 2 A, type gG 500 V, 2 A, type gG 500 V, 2 A, type gG
Weight 240 g 240 g 248 g 248 g 248 g
Order no. 63000000 63000002 63000004 63000006 63000008