Levante NEW BINGO 2017 Operating instructions

VAT NO. and TAX CODE 01730440201
Reg. of Comp. of MN no. 01730440201
OPERATING AND
MAINTENANCE MANUAL
NEW BINGO 2017
TRANSLATION OF
Per la vostra sicurezza, prima di eseguire qualsiasi operazione con il carrello, leggere
con attenzione il presente manuale
For your safety and correct operations, please read carefully this manual before using it
FOR THE SPECIAL
VERSIONS Carefully read
the recommendations
given in the appendix
LEVANTE s.r.l.
Via dell’Economia 10 – 46035 Ostiglia MN Italia
Reg. of Comp. of MN no. 01730440201
Share Cap. fully paid-up
€20,800.00 Economic and Administrative Index
No. 178082
Tel. [phone] Fax. [phone]
e-mail: [email protected]
NEWBINGO 2017-operating and maintenance+spare parts v.02072017
OPERATING AND
MAINTENANCE MANUAL
+
NEW BINGO 2017
TRANSLATION OF
ORIGINAL
INSTRUCTIONS
Per la vostra sicurezza, prima di eseguire qualsiasi operazione con il carrello, leggere
con attenzione il presente manuale
For your safety and correct operations, please read carefully this manual before using it
€20,800.00 Economic and Administrative Index
1
MAINTENANCE MANUAL
INSTRUCTIONS
Per la vostra sicurezza, prima di eseguire qualsiasi operazione con il carrello, leggere
For your safety and correct operations, please read carefully this manual before using it

LEVANTE s.r.l.
Via dell’Economia 10 – 46035 Ostiglia MN Italia
VAT NO. and TAX CODE 01730440201 Reg. of Comp. of MN no. 01730440201 Share Cap. fully paid-up €20,800.00 Economic and Administrative Index
No. 178082
Tel. [phone] Fax. [phone]
e-mail: [email protected]
NEWBINGO 2017-operating and maintenance+spare parts v.02072017
2
Congratulations on your purchase of a new lifter. Carefully read this manual containing
the information necessary for personal safety, for forklift operation, its use, maintenance and driving. Always keep the
Operating and maintenance booklet handy. If parts of this booklet are not
understandable, contact our assistance service LEVANTE SRL SERVICE Tel. [phone] – Fax [phone]
801955.

LEVANTE s.r.l.
Via dell’Economia 10 – 46035 Ostiglia MN Italia
VAT NO. and TAX CODE 01730440201 Reg. of Comp. of MN no. 01730440201 Share Cap. fully paid-up €20,800.00 Economic and Administrative Index
No. 178082
Tel. [phone] Fax. [phone]
e-mail: [email protected]
NEWBINGO 2017-operating and maintenance+spare parts v.02072017
3
Table of Contents
1. Main information and safety regulations ............................................................................... 4
1.1 Purpose of the document .......................................................................................... 4
1.2 Responsibilities and duties ......................................................................................... 4
1.3 Maintenance/technical assistance of the machine ............................................................... 4
1.4 Machine identification data ........................................................................................ 4
1.5 Warranty ............................................................................................................ 5
1.6 Accident prevention and forbidden uses .......................................................................... 6
1.7 Notes on residual risks ............................................................................................. 7
1.8 Limits of use ......................................................................................................... 8
2. Technical features ........................................................................................................ 9
2.1 General specifications .............................................................................................. 9
2.2 2.2 Overall dimensions ............................................................................................. 9
2.3 Fittings and accessories .......................................................................................... 10
2.4 Rated capacity .................................................................................................... 10
2.5 Storage ............................................................................................................ 10
2.6 Control and command devices ................................................................................... 10
3. Operating procedures .................................................................................................. 12
3.1 Preliminary checks ................................................................................................ 12
3.2 Loading ............................................................................................................ 12
3.3 Forklift handling ................................................................................................... 12
3.4 Precautions of use during handling .............................................................................. 13
3.5 Forklift parking .................................................................................................... 13
3.6 Precautions in the case of failure and emergency situations .................................................. 13
3.7 Battery charging procedure ...................................................................................... 13
4. Lifting accessories ...................................................................................................... 14
4.1 STANDARD FORKS ................................................................................................ 14
4.2 ADJUSTABLE FORKS ............................................................................................... 14
4.3 FORKS WITH PLATFORM.......................................................................................... 15
4.4 SPUR ............................................................................................................... 15
4.5 SPUR WITH ROLLERS .............................................................................................. 15
4.6 REEL-CARRIER ..................................................................................................... 16
4.7 ROLLER UNIT ...................................................................................................... 16
4.8 ROTO-REELS ....................................................................................................... 16
4.9 DRUM ROTATOR GRIPPER ........................................................................................ 17
4.10 JIB CRANE ......................................................................................................... 17
4.11 SUCTION CUPS .................................................................................................... 18
5. Routine maintenance .................................................................................................. 19
6. Extraordinary maintenance ............................................................................................ 20
7. Troubleshooting ........................................................................................................ 20
8. Ventilation of the forklift loading premises and explosion hazard .................................................. 21
WIRING DIAGRAM ....................................................................................................... 23
DICHIARAZIONE DI CONFORMITA’ – DECLARATION OF CONFORMITY ................................ 26
RICAMBI – SPARE PARTS ............................................................................................. 28

LEVANTE s.r.l.
Via dell’Economia 10 – 46035 Ostiglia MN Italia
VAT NO. and TAX CODE 01730440201 Reg. of Comp. of MN no. 01730440201 Share Cap. fully paid-up €20,800.00 Economic and Administrative Index
No. 178082
Tel. [phone] Fax. [phone]
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1. Main information and safety regulations
The manual is structured to be easily read and understood, using the symbols in the table, to support the operator
and maintenance technician.
HAZARD / ATTENTION
INDICATION
CAUTION / WARNING
The instruction manual is a document issued by LEVANTE S.r.l. and an integral part of the machine. It is
unambiguously identified to allow traceability and any subsequent references.
This document must be kept and used through its operational life, even in the case of sale to third parties.
1.1 Purpose of the document
The main purpose of the instructions manual is to provide customers and personnel interacting with the machine the
information necessary for its proper use and maintenance in optimal conditions, with particular regard for this to
happen in maximum safety conditions. It is recommended to scrupulously observe the safety precautions throughout
operation, service, repair and dismantling of the machine.
Make sure that this operating and maintenance manual is read and understood by all personnel in charge of
machine operation or intervention on the machine.
1.2 Responsibilities and duties
The machine was built using resistant and durable materials, in full compliance with the construction standards
applicable in the European Union.
LEVANTE S.r.l. is the machine importer on the market by the European Union and, as such, undertakes the burden to
certify conformity with the legal provisions in force.
LEVANTE S.r.l. will not take any responsibility for non-compliance with the operating instructions provided in this
manual and for use outside the machine use limits.
Pursuant to Italian Legislative Decree 81/2008, it is mandatory for the employer to ensure the safety of workers by
appropriately training them on the correct use of the work equipment and informing them of the risks associated with
misuse. Operators must be informed and trained by the employer of the proper use and maintenance of the forklift.
Operators and maintenance technicians must comply with the general accident-prevention standards prescribed by
EU Directives and legislation in the country of destination (Legislative Decree 81/2008 in Italy).
1.3 Maintenance/technical assistance of the machine
If you need any assistance, please contact LEVANTE S.r.l.
If the user fails to comply with this publication, we are not liable for problems or anomalies on the proper operation of
the supply and on the validity of the warranty stipulated in the contractual phase.
1.4 Machine identification data
When the machine is first marketed, LEVANTE S.r.l. shall be identified as the importer of the machine in compliance
with current legislation by means of the documents listed below:
 Declaration of conformity according to Annex II-Directive 2006/42/EC
 Marking plate
 Instructions manual

LEVANTE s.r.l.
Via dell’Economia 10 – 46035 Ostiglia MN Italia
VAT NO. and TAX CODE 01730440201 Reg. of Comp. of MN no. 01730440201 Share Cap. fully paid-up €20,800.00 Economic and Administrative Index
No. 178082
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Identification plate
(1) Model (5) Voltage
(2) Serial no./Year ( 6 ) Capacity
(3) Forklift weight ( 7 ) Lifting
( 4 ) Battery weight ( 8 ) Load centre*
For no reason whatsoever must the data on the plate be altered.
An exact description of the lifter model and the serial number, will facilitate a
quick and effective response by our technical assistance service.
* "Load centre" is the distance of the load centre from the fixing plane of the
lifting mean to the mast.
The lifter capacity depends on the load and the load centre distance from the heel of the fork.
The rated capacities refer to loads with a load centre distance from the mast not greater than 300 mm.
:
For no reason whatsoever must the data on the plate be altered.
An exact description of the lift model and the serial number, will facilitate a quick and effective response by our
technical assistance service.
If the plate is illegible, contact your dealer and request a replacement plate
1.5 Warranty
The descriptions and illustrations contained in this publication are non-binding. Without prejudice to the essential
features of the described forklift, LEVANTE SRL reserves the right to change the parts, details and accessories as it
deems appropriate to improve the product or for manufacturing or commercial needs, at any moment and without
notice.
- The lift must only be operated by qualified personnel.
- During the time that the lift is entrusted to you, you must use it properly to avoid injury to people or damage to
property.
The warranty period is set at 12 (twelve) months.
1. LEVANTE SRL commits to replace all those components which are defective due to an unequivocal manufacturing
defect, excluding the battery, charger and electrical parts.
2. During the warranty period, the purchaser will be entitled to the sole replacement of the elements which, at the
indisputable judgement of LEVANTE SRL are acknowledged as faulty.
3. This warranty does not cover:
- Damage caused by incorrect or improper use of the product by the user.
- Damage to property or people caused by tampering by unauthorised personnel.
- Damage deriving from atmospheric agents, fires and transport.
- All those parts that, due to their nature or destination, are subject to normal wear and tear. Also excluded:
wheels and rollers, batteries, indicators, battery charger and electrical components.
4. Also excluded from this warranty are the transport or delivery expenses in general and the intervention costs for
replacement or repair of the electrical or electronic faulty elements: these costs will only be reimbursed if LEVANTE
SRL indisputably acknowledges, in writing, an effective and real fault at the origin.

LEVANTE s.r.l.
Via dell’Economia 10 – 46035 Ostiglia MN Italia
VAT NO. and TAX CODE 01730440201 Reg. of Comp. of MN no. 01730440201 Share Cap. fully paid-up €20,800.00 Economic and Administrative Index
No. 178082
Tel. [phone] Fax. [phone]
e-mail: [email protected]
NEWBINGO 2017-operating and maintenance+spare parts v.02072017
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5. Requests for technical assistance must be sent directly to LEVANTE SRL, always specifying the type of machine and
the serial number.
6. Any assistance and repair must be authorised in advance by written approval and agreed by the LEVANTE SRL
assistance centre. Any intervention carried out without authorisation, or not complying with the above, automatically
voids the validity of the warranty.
7. Defective parts replaced under warranty must always be returned to LEVANTE SRL within and no later than 60 days
from shipment of the spare parts, for the due inspections. The non-receipt of the defective parts automatically voids
the validity of the warranty with consequent immediate invoicing of the shipped replacement parts.
8. LEVANTE SRL assumes no liability for direct or indirect damages, however incurred by the purchaser or by third
parties, for the employment and use of the products covered by this publication
1.6 Accident prevention and forbidden uses
The Levante stackers are entirely made in compliance with the legal provisions in force regarding safety of machinery
and, in particular, in compliance with the essential safety requirements of Machinery Directive 2006/42/EC and
harmonised standards applicable to the product (UNI EN ISO 3691-5:2010).
It is compulsory for operators and for personnel in charge of operating and servicing the forklift, to comply with the
accident prevention standards in force. It is also recommended to pay particular attention to the following safety
warnings:
 None of the operating personnel must be under the influence of sedatives, drugs or alcohol and must be
perfectly aware of the operating characteristics and hazards associated with use.
 The lift does not provide for passengers on board and should not be used to lift/transport people
 Pay attention to the warning pictograms placed on the machine.
 Observe the rules for corporate traffic.
 Prohibition to use the fork jib cranes as levers for lifting loads.
 Prohibition to lift loads beyond the capacity limit indicated on the marking plate.
 Prohibition to lift suspended loads or loads able to swing freely.
 Prohibition to handle the forklift with the forks lifted, except for goods loading and unloading operations.
 Prohibition to place the forklift in direct contact with food.
 Prohibition to place hands or feet under the forks.
 The weight of the load must always be placed in the centre of the forks, it is forbidden to load one fork only
 Use suitable clothing and footwear.
 DO NOT stand near the lift or in an area that can be reached by load falling or by lifting or lowering system. The
operator is responsible for compliance with this provision.
 DO NOT ALTER OR MODIFY THE FORKLIFT. It is forbidden to remove or modify the guards or the safety devices.
If necessary, only contact qualified personnel, authorised by the manufacturer.
 If the guards are damaged, or any part thereof, immediately replace them. Use only original spare parts
supplied by the manufacturer.
 Perform maintenance after having discharged any residual energy from the electric circuits.
 Subject the lift to the preventive maintenance interventions provided by the manufacturer. All maintenance,
repair, adjustment and inspection must be performed by authorised personnel only.
 Immediately inform management of any damage or failure that has arisen during your work shift. This applies to
all incidents.
 Do not use the lift in the case of damage or defects such as to compromise the safety and working features. Not
even if the lift has been repaired without the supervision or approval of authorised personnel.
 Always use original spare parts or commercial parts fully compatible with those assembled on the machine (ref.
sections 3, 4, 5 and spare parts).

LEVANTE s.r.l.
Via dell’Economia 10 – 46035 Ostiglia MN Italia
VAT NO. and TAX CODE 01730440201 Reg. of Comp. of MN no. 01730440201 Share Cap. fully paid-up €20,800.00 Economic and Administrative Index
No. 178082
Tel. [phone] Fax. [phone]
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 Clean machine coatings with soft and dry cloths or slightly moistened with a light detergent. Do not use any type
of solvent such as alcohol, benzene or thinner, as the treated surfaces may be damaged.
 Recharge machines in adequately ventilated areas and with an appropriate air exchange, in a dry place and away
from heat sources.
 DO NOT open the battery covers near heat sources, naked flames or cigarettes, vapours of flammable
substances.
 DO NOT tilt or overturn the battery as the corrosive liquids may leak and create a source of potential contact with
the operator.
1.7 Notes on residual risks
OPERATORS MUST BE INFORMED AND TRAINED BY THE EMPLOYER ON THE RUNNING AND THE PROPER WORK
PROCEDURES CONCERNING USE AND MAINTENANCE OF THE MACHINE.
The machine was built in compliance with the rules of good practice, performing the necessary tests to verify the
correct construction.
For its nature, the machine has risks due to the safety conditions during use, due to the stability and risk of tipping.
In detail there are:
 when handling heavy loads, risks pertaining to both lifting forces (in case of manual operation) and
pushing/pulling and rotational power;
 risk of crushing feet under the load, for which it is mandatory to wear safety shoes;
 risk of tipping onto one side, in particular when transiting on a slope, moving with the load lifted,
transporting swinging loads or with the load centre substantially offset with respect to the longitudinal
median surface of the forklift, covering irregular floors, when colliding with fixed and/or mobile structures, the
load centre is incorrectly evaluated;
 risk of tipping backwards, in particular when the fork jib cranes or the platform is stationary on an obstruction;
 crushing, shearing and entanglement with lifting parts, in the chains or due to the fall or tipping of the machine
towards the operator's working position.
: The flat batteries and storage batteries contain solid waste and liquids that are toxic to human health and
for the environment. Take the due precautions during removal and disposal against the risk of contact with corrosive
products. Absorb any waste liquid generated when handling the battery or during dismantling of the hydraulic lifting
system, using suitable absorbing material. Dispose of storage batteries and batteries in compliance with the
environmental legislation in force: store the components, awaiting withdrawal, in airtight containers that do not leak
and do not expose them to atmospheric agents (rain), and entrust their disposal to a company associated with COBAT
(Consorzio Obbligatorio Batterie Esauste (Exhaust Batteries Mandatory Consortium)).
Dispose of waste oil in compliance with the environmental legislation in force, entrusting withdrawal and disposal to a
company associated with the Consorzio Obbligatorio degli Oli Usati (Mandatory Consortium of Waste Oils).
THE FORKLIFT MUST ONLY BE USED BY AUTHORISED PERSONNEL, PROPERLY TRAINED ON THE CORRECT METHOD
OF USE AND ON ITS RELATED RISKS.
LEVANTE TAKES NO LIABILITY FOR ACCIDENTS OR DAMAGE DIRECTLY OR INDIRECTLY CAUSED BY IMPROPER,
RECKLESS OR NEGLIGENT USE OF THE EQUIPMENT, DUE TO FAILURE TO COMPLY WITH THE ACCIDENT PREVENTION
REGULATIONS PROVIDED BY THE CURRENT LEGISLATION OR THE REQUIREMENTS CONTAINED IN THIS MANUAL.

VAT NO. and TAX CODE 01730440201
Reg. of Comp. of MN no. 01730440201
DO NOT CARRY OUT REPAIRS. IF THESE INTERVENTIONS ARE PERFORMED BY INEXPERIENCED PERSONNEL, THEY
M
AY ALTER THE MACHINE'S SAFETY LEVEL.
Perform all work and maintenance in compliance with current health and safety at work regulations, carefully
observing the recommendations contained in this manual.
ATTENTION! Crushing hazard between forks and
When handing the load IT IS FORBIDDEN TO PUT YOUR FEET ON THE FORKLIFT'S SPOKES.
A manoeuvring error or inattention may cause crushing between the forks and the spokes, with possible injury to the
operator.
Proof of the hazard, and its predictabili
considerably reduce the probabilities of damage due to this type of situation.
FOR THE SPECIAL VERSIONS CAREFULLY READ THE WARNINGS GIVEN IN THE APPENDIX
1.8 Limits of use
The semi-
electric stackers are designed to work within a normal working environment, to move loads by
pulling/pushing and lift loads by means of lifting devices powered by human strength (manual lifting) or by electric
force (lifting with battery operated hydr
: It is forbidden to use the semi
-
Directive 99/92/EC and, in Italy, under Legislative Decree 81/2008.
: The machine must be used on a non
forklift on sloping floors or on ramps, except when the forklift is empty.
The work environment must have a lighting of at least 50 lux.
: The machine is not suitable for use or to be parked outd
: the machine is not suitable for intensive or continuous use.
LEVANTE s.r.l.
Via dell’Economia 10 – 46035 Ostiglia MN Italia
Reg. of Comp. of MN no. 01730440201
Share Cap. fully paid-up
€20,800.00 Economic and Administrative Index
No. 178082
Tel. [phone] Fax. [phone]
e-mail: [email protected]
NEWBINGO 2017-operating and maintenance+spare parts v.02072017
DO NOT CARRY OUT REPAIRS. IF THESE INTERVENTIONS ARE PERFORMED BY INEXPERIENCED PERSONNEL, THEY
AY ALTER THE MACHINE'S SAFETY LEVEL.
Perform all work and maintenance in compliance with current health and safety at work regulations, carefully
observing the recommendations contained in this manual.
ATTENTION! Crushing hazard between forks and
spokes
When handing the load IT IS FORBIDDEN TO PUT YOUR FEET ON THE FORKLIFT'S SPOKES.
A manoeuvring error or inattention may cause crushing between the forks and the spokes, with possible injury to the
Proof of the hazard, and its predictability, the slow descent speed of the forks and the maintained type control,
considerably reduce the probabilities of damage due to this type of situation.
FOR THE SPECIAL VERSIONS CAREFULLY READ THE WARNINGS GIVEN IN THE APPENDIX
electric stackers are designed to work within a normal working environment, to move loads by
pulling/pushing and lift loads by means of lifting devices powered by human strength (manual lifting) or by electric
force (lifting with battery operated hydr
aulic piston).
-electric stacker as supplied, in areas classified at risk of explosion under ATEX
Directive 99/92/EC and, in Italy, under Legislative Decree 81/2008.
: The machine must be used on a non
-slip, hard floo
r without holes or obstacles. It is forbidden to use the
forklift on sloping floors or on ramps, except when the forklift is empty.
The work environment must have a lighting of at least 50 lux.
: The machine is not suitable for use or to be parked outdoors, exposed to atmospheric agents.
: the machine is not suitable for intensive or continuous use.
€20,800.00 Economic and Administrative Index
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DO NOT CARRY OUT REPAIRS. IF THESE INTERVENTIONS ARE PERFORMED BY INEXPERIENCED PERSONNEL, THEY
Perform all work and maintenance in compliance with current health and safety at work regulations, carefully
A manoeuvring error or inattention may cause crushing between the forks and the spokes, with possible injury to the
ty, the slow descent speed of the forks and the maintained type control,
electric stackers are designed to work within a normal working environment, to move loads by
pulling/pushing and lift loads by means of lifting devices powered by human strength (manual lifting) or by electric
electric stacker as supplied, in areas classified at risk of explosion under ATEX
r without holes or obstacles. It is forbidden to use the
oors, exposed to atmospheric agents.

LEVANTE s.r.l.
Via dell’Economia 10 – 46035 Ostiglia MN Italia
VAT NO. and TAX CODE 01730440201 Reg. of Comp. of MN no. 01730440201 Share Cap. fully paid-up €20,800.00 Economic and Administrative Index
No. 178082
Tel. [phone] Fax. [phone]
e-mail: [email protected]
NEWBINGO 2017-operating and maintenance+spare parts v.02072017
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2. Technical features
2.1 General specifications
The NewBingo mini-lifter is a manual lifter with electric device for lifting forks or accessories fitted on it.
The forklift is designed to work within a normal work environment, to lift loads by means of lifting devices
powered by electric motor.
Upon acceptance, please check that the forklift is in every way as requested by you.
The NewBingo mini-lifter is available in 4 different models:
Model BINGO100
BINGO100.2
BINGO200 BINGO200.2
Capacity Kg 100 200
200 kg up to h1500
100kg from 1500 to
2000 mm
Lifting mm 80 - 1500 80 - 2000 80 - 1500 80 - 2000
H mast mm 1920 2420 1920 2420
Rollers No./m
m 2 / 80 x 30
Wheels No./m
m 2 / 100 x 30
Lifting motor V/W 24 / 300 24 / 330 24 / 330
Lifting speed Cm/sec
max 8.3 /min 6.0 max 8.3 / min
4.2 max 8.3 / min 4.2
Batteries No. x
V/ Ah
2 x 12 V / 38 Ah
Battery weight
kg 15
Charger V/A 24 V / 6 Ah
2.2 2.2 Overall dimensions

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Via dell’Economia 10 – 46035 Ostiglia MN Italia
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2.3 Fittings and accessories
Depending on the chosen model, the following accessories can/cannot be applied:
NEWBINGO 100 (Capacity 100 Kg / h. lifting 1500 mm)
Compatible accessories: forks, nylon platform (mounted on the forks), spur, spur with rollers, roller unit (mounted on
the forks), cradle for reels (mounted on the forks), jib crane, roto-reels.
NEWBINGO 200 (Capacity 200 Kg / h. lifting 1500 mm)
Compatible accessories: forks, nylon platform (mounted on the forks), spur, spur with rollers, roller unit (mounted on
the forks), cradle for reels (mounted on the forks).
NEWBINGO 100.2 (Capacity 100 Kg / h. lifting 2000 mm)
Compatible accessories: forks, nylon platform (mounted on the forks), spur, spur with rollers, roller unit (mounted on
the forks), cradle for reels (mounted on the forks), roto-reels.
NEWBINGO 200.2 (Capacity 200 Kg up to h 1500 mm/ capacity 100 Kg from h 1500 to h 2000 mm)
Compatible accessories: forks, nylon platform (mounted on the forks), spur, spur with rollers, roller unit (mounted on
the forks), cradle for reels (mounted on the forks).
The forklift is supplied with the accessory you ordered.
It is strictly forbidden to make changes to the accessory or to the forklift.
For details and limits of use of the individual accessories, see chapter 4.
2.4 Rated capacity
The maximum capacity of your lift is indicated on the data plate and depends on the load and the load centre distance
from the heel of the fork.
The rated capacities refer to loads with a 300 mm load centre from the fixing plane of the lifting mean.
When the load centre distance exceeds this value, additional precautions must be taken and the capacity must be
proportionally downgraded.
DO NOT FOR ANY REASON OVERLOAD THE FORKLIFT BEYOND THE INDICATED RATED CAPACITY
2.5 Storage
Store the machine in a covered, dry place and not subject to high moisture, at a temperature between 5°C and 40°C.
2.6 Control and command devices
ON/OFF Key - Emergency stop
It consists of a red key to be turned anti-clockwise in the event that the machine does not
respond to the operator commands.
If the weight to be lifted exceeds the maximum capacity allowed, the forks do not rise and
the overload relay blocks. Reset the key to restore proper operation.

VAT NO. and TAX CODE 01730440201
Reg. of Comp. of MN no. 01730440201
Fuse (see chapter 4)
Component placed inside the machine to protect the electrical and electronic part against
short-
circuits or over
reordering when the spare part is used.
Charger indicator
Inhibits lifting of the forks before the batteries are excessively discharged; as soon as the
red LED turns on, RECHARGE.
Parking brakes
To stop the forklift on a ramp, with
wheels. To release, lift the pedal by applying pressure from underneath with your toe (see
section 5).
A
C
B
E
D
LEVANTE s.r.l.
Via dell’Economia 10 – 46035 Ostiglia MN Italia
Reg. of Comp. of MN no. 01730440201
Share Cap. fully paid-up
€20,800.00 Economic and Administrative Index
No. 178082
Tel. [phone] Fax. [phone]
e-mail: [email protected]
NEWBINGO 2017-operating and maintenance+spare parts v.02072017
Fuse (see chapter 4)
Component placed inside the machine to protect the electrical and electronic part against
circuits or over
-
amperage. Component subject to wear. We recommend
reordering when the spare part is used.
Charger indicator
Inhibits lifting of the forks before the batteries are excessively discharged; as soon as the
red LED turns on, RECHARGE.
Parking brakes
To stop the forklift on a ramp, with
your foot, press the brake pedal located on the two rear
wheels. To release, lift the pedal by applying pressure from underneath with your toe (see
Commands and instruments
(A) Forks ascent/descent command lever
(B) Battery charge indicator
( C ) ON/OFF key (safety stop)
( D ) Battery status indicator
( E ) Socket for charger cable
€20,800.00 Economic and Administrative Index
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Component placed inside the machine to protect the electrical and electronic part against
amperage. Component subject to wear. We recommend
immediately
Inhibits lifting of the forks before the batteries are excessively discharged; as soon as the
your foot, press the brake pedal located on the two rear
wheels. To release, lift the pedal by applying pressure from underneath with your toe (see

LEVANTE s.r.l.
Via dell’Economia 10 – 46035 Ostiglia MN Italia
VAT NO. and TAX CODE 01730440201 Reg. of Comp. of MN no. 01730440201 Share Cap. fully paid-up €20,800.00 Economic and Administrative Index
No. 178082
Tel. [phone] Fax. [phone]
e-mail: [email protected]
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3. Operating procedures
The stacker must be used in compliance with the current safety regulations and accident prevention regulations in
chapter 2.
Before using the forklift, perform the preliminary checks described in par. 6.1.
3.1 Preliminary checks
Before using the stacker, check the points listed in the table.
OPERATION FREQUENCY PROCEDURES
Check the status of belts, wheels, mast, side
handles Daily Visual inspection
Check the correct rolling of the wheels Daily Move the forklift forward/backward and
right/left
Check the locking of the wheel stop Daily Activate the wheel stop and ensure that the
forklift does not move by trying to move it
Check the operation of the loads
ascent/descent lever Daily
Move the lever up and ensure the forks lift
Move the lever down and ensure the forks
lower
Check the operation of the emergency stop
device Daily During ascent, switch the emergency key ensuring it locks the forks movement
3.2 Loading
Balance the load adequately so that the load centre is inside the forks of the machine. Do not overload the forklift
beyond the rated capacity and never place the load on a single fork.
Only use pallets in good condition and avoid the load from protruding beyond the pallet itself.
Do not use the forklift to lift suspended loads or loads able to freely swing, nor to lift or transport people. Always
check the load condition during use of the forklift. If the load becomes unstable, stop use and restore stability before
continuing.
3.3 Forklift handling
The forks are lifted via electric command located on the operator console. The forklift is manually handled, by pushing
or pulling, by acting on the appropriate handles. Move the forklift slowly and steadily, keeping the load lowered.
During loading, the command circuits of the forks are disabled.
The forks lowering function is inactive with the key in the OFF position.
ATTENTION: The forklift is not suitable for continuous use, the actuator may be damaged. For every minute of
use of the lifter, leave the motor in stand-by for one minute.
During handling operations keep your hands, feet or other body parts away from the lifting mechanisms.

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NEWBINGO 2017-operating and maintenance+spare parts v.02072017
13
3.4 Precautions of use during handling
The load lifting/lowering operations must be carried out with the forklift blocked by the wheel stop.
During the load lifting and lowering, warn the other operators and prevent them from standing or passing under the
forks.
Prevent personnel nearing the machine during forklift handling and avoid contact with any obstacles; maintain a safe
distance of at least 100 cm from people.
Remember that it is forbidden to travel on slopes, except with the forklift empty. Slightly sloping surfaces are allowed
(short ramps >2%) and, however, with the operator facing away from the load placed at the lowest level.
3.5 Forklift parking
When the work is completed, unload the forks and place the forklift with forks lowered in a suitable place and only
accessible by authorised personnel. Remove the ignition key from the housing and park the forklift by activating the
wheel stop.
3.6 Precautions in the case of failure and emergency situations
In the case of a hazard, you can activate the emergency device on the operator console. Switching the key to OFF
stops any electric movement of the forklift.
A fault in the command system can prevent the regular descent of the forks: Pay special attention in the event of
electrical failure or failure of the control circuits when forks are lifted and loads suspended.
Do not carry out any troubleshooting under the suspended and potentially unstable load, without having first taken
the necessary measures to ensure the safety of the operations!
If necessary contact an authorised assistance centre.
3.7 Battery charging procedure
The electric forks lift system is entrusted to a worm screw geared motor powered by two 12V 38Ah batteries with on-
board battery charger.
The indicator (D) informs the user about the charge status of the batteries, which must be periodically recharged.
Recharge the batteries completely when the orange light on the charge status indicator turns on!
If the forklift is not used, the batteries must still be recharged at least once a week.
To recharge the batteries, proceed as follows.
- Insert the spiral cable in the socket (E) and connect the other end to the
230V mains.
- The charge level indicator (F) contains 3 LEDs that indicate (from bottom
to top initial charge – final charge – recharge cycle end. At the end of the cycle, the
system automatically disconnects.
-
To recharge the batteries, make sure that the environment is adequately ventilated
(for further information, see chapter 10).
Upon reactivation after a temporary suspension of the charge cycle, the battery
charger detects the battery charge status and automatically starts a new charge
cycle.
The new Bingo 2017 is equipped with a power off indicator during the charge cycle,
therefore lifting cannot be enabled.
The supplied batteries do not require maintenance. Replace the batteries when exhausted.
E
E

VAT NO. and TAX CODE 01730440201
Reg. of Comp. of MN no. 01730440201
4. Lifting accessories
List of accessories available for each
model
forks
NEWBINGO 100 KG H.1500 √
NEWBINGO 100 KG H.2000 √
NEWBINGO 200 KG H.1500 √
NEWBINGO 200 KG H.2000 √
*: check rope length and capacity
**: check capacity
4.1 STANDARD FORKS
This is the accessory supplied as standard.
It can be made in special versions (rotated, shortened or
narrow forks).
The maximum load capacity is always specified in the
forklift's data
4.2 ADJUSTABLE FORKS
sideways during forklift handling.
The mobile forks are anchored to the forklift plate by chains that preven
during handling.
Do not remove or damage the safety chains.
Periodically check their state of maintenance and, if necessary, replace them with
original spare parts supplied by the manufacturer.
ATTENTION: The forks must be placed
symmetrically to the longitudinal platform of
the forklift.
DO NOT, FOR ANY REASON, USE THE FORKS IN AN ASYMMETRIC POSITION.
1
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Via dell’Economia 10 – 46035 Ostiglia MN Italia
Reg. of Comp. of MN no. 01730440201
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e-mail: [email protected]
NEWBINGO 2017-operating and maintenance+spare parts v.02072017
model
nylon
platform
spur cradle
for reels
roller
unit
jib crane
√ √ √ √ √
√ √ √ √ √*
√ √ √ √ √*
√ √ √ √
This is the accessory supplied as standard.
It can be made in special versions (rotated, shortened or
narrow forks).
The maximum load capacity is always specified in the
forklift's data
plate.
With adjustable forks, the distance between the forks can be
changed, so forks can be adapted to different load requirements.
To adjust the width of the forks, manually move them ensuring that
the pin on the back of the fork is
inserted in the corresponding hole
(1) on the support platform. This
gives the forks their due stability,
preventing them from slipping
sideways during forklift handling.
The mobile forks are anchored to the forklift plate by chains that preven
t it falling
Do not remove or damage the safety chains.
Periodically check their state of maintenance and, if necessary, replace them with
original spare parts supplied by the manufacturer.
symmetrically to the longitudinal platform of
DO NOT, FOR ANY REASON, USE THE FORKS IN AN ASYMMETRIC POSITION.
€20,800.00 Economic and Administrative Index
14
jib crane
Roto
reels
gripper
√ √
√ √**
With adjustable forks, the distance between the forks can be
changed, so forks can be adapted to different load requirements.
To adjust the width of the forks, manually move them ensuring that

VAT NO. and TAX CODE 01730440201
Reg. of Comp. of MN no. 01730440201
4.3 FORKS WITH PLATFORM
The platform,
600x500mm and 15 mm thick, is made of polyethylene and is fixed to
the below sheet metal with
M6 countersunk screws.
cloths. Avoid using chemic
ally aggressive detergents or solvents.
If the platform is worn, deformed or cracked, immediately repair it with an original spare
part.
Maximum capacity and limits of use are stated on the data plate.
4.4 SPUR
Lifting accessory
of various types and sizes.
For a proper safe use, the maximum length of
the transportable reel is shown on the label.
It is recommended not to maintain the load
on the tip but always push it to the end of
the spur, paying attention not to crush yo
hands.
4.5
Accessory similar to the spur but fitted with rollers
which facilitate loading and unloading the reels.
It is fitted with a safety stop (1) which prevents the
reel from slipping forward during deceleration.
Once the reel
in a safety position before making any movement.
when loading and handling goods pay
attention not to crush your hands and fingers
between the load and the rear plate.
the use of reels longer than 430 mm is
forbidden because it invalidates the function
of the safety stop. The same applies when using reels having a hollow core with
inner diameter greater than 95 mm.
1
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Reg. of Comp. of MN no. 01730440201
Share Cap. fully paid-up
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NEWBINGO 2017-operating and maintenance+spare parts v.02072017
600x500mm and 15 mm thick, is made of polyethylene and is fixed to
M6 countersunk screws.
The capacity is that of the forklift.
Pay attention not to load objects
exceeding the recommended dimensions.
Periodically check the clamping and seal
of the screws.
Periodically clean with non-abrasive
ally aggressive detergents or solvents.
If the platform is worn, deformed or cracked, immediately repair it with an original spare
Maximum capacity and limits of use are stated on the data plate.
Lifting accessory
typically used to fork the reels
of various types and sizes.
For a proper safe use, the maximum length of
the transportable reel is shown on the label.
It is recommended not to maintain the load
on the tip but always push it to the end of
the spur, paying attention not to crush yo
ur
hands.
4.5
SPUR WITH ROLLERS
Accessory similar to the spur but fitted with rollers
which facilitate loading and unloading the reels.
It is fitted with a safety stop (1) which prevents the
reel from slipping forward during deceleration.
Once the reel
is loaded, make sure that the stop is
in a safety position before making any movement.
when loading and handling goods pay
attention not to crush your hands and fingers
between the load and the rear plate.
the use of reels longer than 430 mm is
forbidden because it invalidates the function
of the safety stop. The same applies when using reels having a hollow core with
inner diameter greater than 95 mm.
Periodically lubricate the safety stop. Do not use the equipment if the
stop is not working properly.
€20,800.00 Economic and Administrative Index
15
of the safety stop. The same applies when using reels having a hollow core with
Periodically lubricate the safety stop. Do not use the equipment if the

LEVANTE s.r.l.
Via dell’Economia 10 – 46035 Ostiglia MN Italia
VAT NO. and TAX CODE 01730440201 Reg. of Comp. of MN no. 01730440201 Share Cap. fully paid-up €20,800.00 Economic and Administrative Index
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NEWBINGO 2017-operating and maintenance+spare parts v.02072017
16
4.6 REEL-CARRIER
The accessory consists of a steel cradle with a
"V-shaped" profile suitable for transporting
reels.
Maximum capacity and limits of use are stated on the
data plate.
4.7 ROLLER UNIT
The accessory consists of a load surface
with six non-frictioned and non-braked
rollers which facilitate the sliding of the
load.
The roller is fitted with a protection
surface that prevents hands and fingers
from being put between adjacent rollers,
preventing body parts from being crushed
between the load and the rollers during handling. It also integrates load
containment edges which prevent the load from escaping sideways during handling
and prevent the loading of objects with dimensions exceeding the load surface itself
and, therefore, being dangerous.
There is a two-position manual protection stop (1) on the front part which must
be placed in a blocked status.
Once the reel is loaded, make sure that the stop is in a safety position before making any
movement.
It is strictly forbidden to remove or alter the safety stop or protection.
Periodically lubricate the safety stop. Do not use the equipment if the stop is not working properly.
4.8 ROTO-REELS
The roto-reels are used to lift and rotate the reels
from a horizontal to a vertical position and vice
versa.
The reel is gripped by interference which is
obtained between the reel core and the
expansion rubber placed on the coil, inserted in
the core of the reel itself.
There are two versions, respectively for inner
diameters of the core between 66 mm and 72
mm or for reels with diameter between 79 mm and 82 mm.
1

LEVANTE s.r.l.
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VAT NO. and TAX CODE 01730440201 Reg. of Comp. of MN no. 01730440201 Share Cap. fully paid-up €20,800.00 Economic and Administrative Index
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17
Refer to the device data plate to check the maximum capacity and limits of use of your accessory.
To handle a reel, proceed as follows:
- Point the jib crane towards the reel and insert the coil in the core;
- Turn the handwheel to maximum expansion possible in order to ensure an optimal grip of the reel;
- Lift and transport as needed, observing all precautions recommended in this manual;
- Remove the mechanical rotation stop and rotate the jib crane by 90° with the help of the appropriate lever;
- Make sure that the reel rests on a stable and secure surface;
- Release the reel by rotating the handwheel backwards;
Before every use, always make sure that the rubber is not dirty, especially due to lubricants or slippery
substances.
The rubber must be cleaned using neutral, non-corrosive water-based substances and not with solvents.
Leaving the rubber exposed to atmospheric agents such as UV rays or intense heat sources may deteriorate its quality
and must, therefore, be avoided.
Leaving the rubber in excessively high or low temperatures may reduce gripping safety. Observe the operating and
storage instructions provided by the manufacturer.
If the rubber shows signs of cracks, do not use the roto-reels and request a replacement of the rubber with an original
spare part.
4.9 DRUM ROTATOR GRIPPER
This accessory allows moving reels or drums with
300 to 600 mm diameter. Unlike the spur or the
roto-reels, it does not use the central core for
the grip but acts with an external dual gripper. In
this way it can also be used as a drum rotator.
The gripper opens by means of a crank, as does
the rotation.
ATTENTION: Before any handling, ensure the load is perfectly gripped.
Periodically lubricate the screws and the gripper opening/closing parts. Do not
use the equipment if the device is not working properly.
4.10 JIB CRANE
The jib crane, 600 mm long, allows transporting
suspended loads that can be connected to a
specific hook via ropes or chains.
For safety purposes, it is essential to respect the
capacity of ropes/chains and anchors used to
hook the load, as well as certified harness
systems, periodically checked according to
current legislation.
CAREFULLY CONSIDER THE RISKS DUE TO PROBLEMS OF A SWINGING LOAD.

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With load lifted at 1500 mm, the slope of the surface on which the machine can be used must be less than 1%.
When anchoring the load, observe the safety criteria dictated by common sense and by the current regulations
4.11 SUCTION CUPS
This accessory makes it possible to
typically picking and handling glass or
smooth panels made of such materials
as to ensure appropriate efficiency.
Materials, to be suitable for handling
with suction cup, must have a sufficient
degree of smoothness and must not
exceed the sizes and weights shown on
the data plate.
Before every use, always make sure that the rubber is not dirty, especially due to lubricants or slippery
substances.
The rubber must be cleaned using neutral, non-corrosive water-based substances and not with solvents.
Leaving the rubber exposed to atmospheric agents such as UV rays or intense heat sources may deteriorate its quality
and must, therefore, be avoided.
Leaving the rubber in excessively high or low temperatures may reduce gripping safety. Observe the operating and
storage instructions provided by the manufacturer.
If the rubber shows signs of cracks, request a replacement of the rubber with an original spare part.

LEVANTE s.r.l.
Via dell’Economia 10 – 46035 Ostiglia MN Italia
VAT NO. and TAX CODE 01730440201 Reg. of Comp. of MN no. 01730440201 Share Cap. fully paid-up €20,800.00 Economic and Administrative Index
No. 178082
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5. Routine maintenance
A daily check can prevent any damage to your forklift. Particular attention must be dedicated to wheels, rollers, etc,
which may be blocked or damaged by residues on the ground during use.
A three-month inspection is recommended of the parts most subject to wear, such as belt, rollers, wheels, bearings
and pulleys.
If you need any assistance, please contact LEVANTE S.r.l.
If the user fails to comply with this publication, we are not liable for problems or anomalies on the proper operation of
the supply and on the validity of the warranty stipulated in the contractual phase.
Daily inspection and maintenance
It is necessary to inspect the device daily, in particular to check rollers, axes, so that dust, wires or similar do
not block the rollers during use.
Lubrication
Use motor oil or grease to lubricate all moving parts.
: DO NOT USE THE FORKLIFT IF MALFUNCTIONS ARE DETECTED
DO NOT ATTEMPT TO REPAIR THE DEVICE WITHOUT HAVING BEEN PROPERLY TRAINED AND AUTHORISED
Below is a list of the inspections and periodic maintenance recommended by LEVANTE.
: Always follow the general warnings in par. 1.6, 1.7 and 1.8.
OPERATION FREQUENCY PROCEDURES SOLUTION
Check fork thickness is greater
than 90% of the original thickness
at the heel
Monthly
Use a gauge In case of non-compliance,
replace the forks
Check surface cracks of the fork
jib cranes Monthly Visual inspection In case of non-compliance, replace the forks
Check the height difference
between the tips of the fork jib
cranes and the horizontal length
of the fork jib crane. Value must
be less than 3%.
Monthly
Measure the height
difference between the tips
and divide by the length of
the fork jib crane.
In case of non-compliance,
replace the forks
Check the wear of the support
belts of the lifting unit Quarterly
Visual inspection for:
1. signs of cracks
2. wear of fixing
3. fixing, completeness and
good condition of the
anchoring device
In case of non-compliance,
replace the belts
Lubricate the moving parts (mast,
guides) Quarterly
Visual inspection Grease with motor oil or
grease suitable for mechanical
parts

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6. Extraordinary maintenance
The machine extraordinary maintenance (e.g. replacement of actuator, electrical parts, rollers, wheels, belts, bearings,
...) must be carried out by qualified personnel.
It is recommended that extraordinary maintenance, that falls outside the provisions of chapter 4, is carried out by
personnel authorised by Levante. It is forbidden to carry out any extraordinary maintenance, repair or replacement,
without the direct consent of the manufacturer. If necessary, contact your distributor.
Parts subject to wear and, therefore, potentially subject to extraordinary maintenance are:
- Lifting belt: regularly check the tension and mechanical consistency of the belt.
- Teflon sliding rollers inside the aluminium mast: check the status and wear and keep the sliding channels
lubricated.
- Front and pivoting wheels: replace when worn.
- Worm screw pinion: it wears over time and it must be replaced at an assistance centre.
- Forks: periodically check the thickness of the forks, if it reduces by 0.5 mm compared to the initial 60 mm,
replace the forks unit.
- Parking brake: periodically check the efficiency of the parking brake. If the efficiency showed it was unable to
stop the forklift on a gradient of at least 5%, replace the wheels complete with brake.
Use only original spare parts supplied by the manufacturer (see section "SPARE PARTS").
7. Troubleshooting
These cases fall within the competence of maintenance personnel.
NUMBER FAULT CAUSE SOLUTION
1 The machine will not
turn on 1. Power supply problem
1. Check the internal
protection fuse
2. Check the state of the
batteries
2
The forks do not stop
at the maximum and
minimum height
1. Incorrect position of the limit switches
1. Check the limit switch
micros located in the top
and bottom parts of the
mast
3 The forks are not lifted 1. The load exceeds the maximum
capacity allowed
1. Check the load weight and
reduce it if necessary
4 The lifting motor does
not start
1. Emergency stop engaged, power supply
suspended
2. Voltage too low
3. The electric cable connectors are
disconnected
4. Faulty motor contactor
1. Turn clockwise to restore
power supply
2. Charge
3. Fix them
4. Replace it
5 The batteries do not
recharge
1. The current socket is disconnected
2. Fault on charging circuit
3. Old batteries
1. Reconnect it
2. check the fuse on the
charger board;
3. check the efficiency of the
batteries and replace them
if necessary