Lexmark CX310 series User manual

CX310, CX410, CX510, XC2132,
and XC2130 MFP
Machine Type 7527-2xx, -4xx, -63x, 697
Service Manual
•Start diagnostics
•Maintenance
•Safety and notices
•Trademarks
•Index
March 17, 2016 www.lexmark.com
P/N 12G3313
www MK-Electronic de

Parts catalog
•“Legend” on page 392
•“Assembly 1: Covers” on page 393
•“Assembly 2: Scanner” on page 395
•“Assembly 3: Paper path” on page 397
•“Assembly 4: Operator panels” on page 401
•“Assembly 5: Electronics” on page 405
•“Assembly 6: Cables and sensors” on page 409
•“Assembly 7: Media drawers and trays” on page 411
•“Assembly 8: Options and miscellaneous” on page 413
Legend
The following column headings are used in the parts catalog:
•ASM‑index—Identifies the assembly and the item in the diagram. For example, 3‑1 indicates Assembly 3
and item 1 in the table.
•Part number—Identifies the unique number that correlates with the part.
•Units/mach—Refers to the number of units actually used in the base machine or product.
•Units/option—Refers to the number of units in a particular option.
•Units/FRU—Refers to the number of units in a particular FRU.
•Description—A brief description of the part.
The following abbreviations are used in the parts catalog:
•NS (not shown) in the Asm‑index column indicates that the part is procurable but is not pictured in the
illustration.
•PP (parts packet) in the Description column indicates that the part is contained in a parts packet.
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Assembly 1: Covers
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Assembly 1: Covers
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X7811 1 1 Output bin tray “Output bin tray and exit bail removal”
on page 347
240X7810 1 1BackAIO cable cover N/A
3 40X7845 1 1 Rear cover (CX310) “Rear cover removal” on page 336
3 40X7846 1 1 Rear cover (CX410,
XC2130)
“Rear cover removal” on page 336
3 40X7814 1 1 Rear cover (CX510,
XC2132)
“Rear cover removal” on page 336
4 40X7809 1 1 Top cover assembly
(includes fan)
“Top cover assembly removal” on
page 342
5 40X8674 1 1 Bracket, front toner
door pivot
N/A
6 40X7824 1 1 AIO link “AIO link removal” on page 350
7 40X7802 1 1 Toner AIO cover “AIO toner cover removal” on page
349
840X7823 1 1RightAIOcover “Right cover assembly removal” on
page 280
940X7645 1 1250‑sheet tray
assembly
“Paper pick motor drive assembly
(standard tray) removal” on page 333
10 40X7801 1 1 Front cover “Front cover assembly removal” on
page 300
11 40X5490 1 1 Front middle cover “Front middle cover removal” on
page 302
12 40X5168 2 2 Pick tires “Pick tire removal” on page 377
13 40X7632 1 1 Left cover “Left cover assembly removal” on
page 266
14 40X7579 1 1 System fan “System fan removal” on page 341
NS 40X8089 1 1 650‑sheet drawer “650‑sheet duo drawer assembly
removal” on page 375
NS 40X8091 1 1 650‑sheet tray
assembly
“650‑sheet duo drawer tray assembly
removal” on page 374
NS 40X7812 1 1 Media bail “Output bin tray and exit bail removal”
on page 347
NS 40X7618 1 1 Front and right side
interlock switch cover
assembly
N/A
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Assembly 2: Scanner
1
2
3
5
7
8
9
10
11
4
14 13
15
6
12
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Assembly 2: Scanner
Asm-index P/N Units/mach Units/FRU Description Removal procedure
140X9054 1 1ADFinputtray “ADF input tray removal” on
page 359
2 40X5872 1 1 Bin full flag “Bin‑full flag removal” on page 352
3 40X7833 1 1 Redrive assembly “Redrive unit removal” on page 355
4 40X7829 1 1 Flatbed scanner
assembly
“Flatbed scanner assembly removal”
on page 364
5 40X7827 1 1 AIO release lever with
spring
“AIO release lever removal” on
page 351
6 40X7834 1 1 Flatbed pivot link (rear
right)
“Flatbed pivot link (rear right)
removal” on page 369
740X7819 1 1Rightscannercover
“Right scanner cover removal” on
page 362
8 N/A 1 1 Operator panel cable N/A.
9 40X5480 1 1 USB thumbdrive cable
(CX510, XC2132)
“USB port connector removal” on
page 311
9 40X7836 1 1 USB thumbdrive cable
(CX410, XC2130)
“USB port connector removal” on
page 311
10 40X7822 1 1 Flatbed pivot link (front
left)
“Flatbed pivot link (front left)
removal” on page 371
11 40X7820 1 1 Left scanner cover “Left cover assembly removal” on
page 266
12 40X8735 1 1 Left ADF hinge N/A
13 40X6247 1 1 Simplex separator pad
assembly
“ADF separator pad removal” on
page 360
13 40X9108 1 1 Duplex separator roller
assembly
“ADF separator pad removal” on
page 360
14 40X7842 1 1 Simplex top cover
assembly
“Top cover ADF sheet feed removal”
on page 361
14 40X7843 1 1 Duplex ADF top cover
assembly
“Top cover ADF sheet feed removal”
on page 361
15 40X7830 1 1 Duplex ADF assembly “ADF assembly removal” on
page 357
15 40X7831 1 1 Simplex ADF assembly “ADF assembly removal” on
page 357
NS 40X9110 1 1 Restraint pad N/A
NS 40X6243 1 1 Flatbed cushion N/A
NS 40X2252 1 4 Redrive spacer screws N/A
NS 40X8736 1 1 ADF pick roll N/A
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Assembly 3: Paper path
7
11
12
13
10
8
9
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Assembly 3: Paper path
Asm-index P/N Units/mach Units/FRU Description Removal procedure
140X7627 1 1Printhead “Printhead removal” on
page 355
2 40X7629 1 1 Fuser drive motor assembly “Fuser drive motor assembly
removal” on page 281
3 40X7646 1 1 Lower left frame and lower right
frame with cable cover
“Lower left frame removal” on
page 318, “Lower right frame
removal” on page 324
4 40X7648 1 2X Miscellaneous screws
•Taptite M3 L6 panhead screw
(10)
•M3x6 panhead screw (3)
•Shoulder screw (1)
•M3.5 internal lock washer (3)
•M3x8 screw (3)
•3.5x6mm flat top screw (5)
•3.5x8 flat top screw (5)
•Taptite M3 L4.5 panhead
screw (3)
•M3x8LG W‑HD machine
screw (3)
•Metal ROLN M3.5 8L screw
(2)
•Plastic ROLN 2.9 8L screw (6)
•Plastic ROLN 3.5 6L screw
(10)
•Plastic ROLN 3.5 8L screw (4)
•Plastic ROLN 3.5 10L screw
(2)
•M3.5x8 SEMS machine screw
(3)
N/A
4 40X7652 1 1 Miscellaneous springs
•Front cover latch (2x)
•ITU holddown (2x)
•Fuser holddown (2x)
•Primary tray bias (2x)
N/A
540X7610 1 1Imagetransferunit “Image transfer unit (ITU)
removal” on page 291
6 40X7614 1 1 Paper pick motor drive assembly “Paper pick motor drive
assembly (standard tray)
removal” on page 333
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Asm-index P/N Units/mach Units/FRU Description Removal procedure
741X0580 1 1ITUguide “ITU guide removal” on
page 329
8 41X0001 1 1 Drive unit motor “Drive unit motor removal” on
page 267
9 41X0826 1 4 Developer drive coupling “Developer drive coupling
removal” on page 273
10 40X7628 1 1 Main gear drive assembly with
motors and coupling
“EP drive assembly removal”
on page 267
11 40X7622 1 1 Fuser assembly, 115 V “Fuser assembly removal” on
page 314
11 40X7623 1 1 Fuser assembly, 230 V “Fuser assembly removal” on
page 314
11 40X7624 1 1 Fuser assembly, 100 V “Fuser assembly removal” on
page 314
12 40X0411 1 1 Narrow media flag “Narrow media sensor flag
removal” on page 354
13 40X8819 1 1 MFP fuser deflector flag “MFP fuser deflector flag
removal” on page 352
NS 40X7617 1 1 100 V maintenance kit N/A
NS 40X7615 1 1 115 V maintenance kit N/A
NS 40X7616 1 1 230 V maintenance kit N/A
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Assembly 4: Operator panels
5B
4C
6B
7B
7A
6A
5A
8
4B8
4A
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Assembly 4: Operator panels
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X7835 1 1 UICC to controller
board cable (CX310,
CX410)
“UICC to controller board cable
removal” on page 311
1 40X7837 1 1 UICC to controller
board cable (CX510,
XC2132)
“UICC to controller board cable
removal” on page 311
240X7836 1 1USBcable(CX410,
XC2130)
“Operator panel removal (for CX310
and CX410 models only)” on page
303
2 40X5480 1 1 USB cable (CX510,
XC2132)
“Operator panel removal (for CX510
models only)” on page 310
340X7818 1 1Bezel(CX510) “Operator panel bezel removal” on
page 302
340X8709 1 1Bezel(XC2132) “Operator panel bezel removal” on
page 302
4A 41X0910 1 1 Operator panel and
display assembly
(CX310)
“Operator panel removal (for CX310
and CX410 models only)” on page
303
4B 41X0911 1 1 Operator panel and
display assembly
(CX410 and XC2130)
“Operator panel removal (for CX310
and CX410 models only)” on page
303
4C 41X0912 1 1 Operator panel and
display assembly
(CX510 and XC2132)
“Operator panel removal (for CX510
models only)” on page 310
5A 40X7839 1 1 Upper front cover
(CX310, CX410, XC2130)
“Operator panel removal (for CX310
and CX410 models only)” on page
303
5B 40X7838 1 1 Upper front cover
(CX510, XC2132)
“Operator panel removal (for CX510
models only)” on page 310
6A 40X7808 1 1 Front logo cover
(CX310, CX410, XC2130)
“Operator panel logo plate removal”
on page 303
6B 40X7816 1 1 Front logo cover
(CX510, XC2132)
“Operator panel logo plate removal”
on page 303
7A 40X7840 1 1 User interface support
bracket (CX310, CX410,
XC2130)
“Operator panel removal (for CX310
and CX410 models only)” on page
303
7B 40X7841 1 1 User interface support
bracket (CX510,
XC2132)
“Operator panel removal (for CX510
models only)” on page 310
8 40X7803 1 1 Operator panel bezel
(CX410)
“Operator panel bezel removal” on
page 302
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Asm-index P/N Units/mach Units/FRU Description Removal procedure
8 40X7817 1 1 Operator panel bezel
(CX310)
“Operator panel bezel removal” on
page 302
NS 40X6517 1 1 Speaker “Speaker removal” on page 280
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Assembly 5: Electronics
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Assembly 5: Electronics
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X7804 1 1 Controller board (CX310) “Controller board removal”
on page 338
1 40X7805 1 1 Controller board (CX410, XC2130) “Controller board removal”
on page 338
1 40X7806 1 1 Controller board (CX510, XC2132) “Controller board removal”
on page 338
2 40X7620 1 1 Toner meter cycle card assembly “Toner meter cycle (TMC)
card removal” on page 282
340X7625 1 1High‑voltage power supply “High‑voltage power supply
(HVPS) removal” on
page 287
4 40X7301 3 1 Photo sensor and retainer (one
per package), used for:
•Tray present sensor (4A)
•Duplex sensor (4B)
•Narrow media sensor (4C)
“Tray present sensor
removal” on page 332,
“Duplex sensor removal” on
page 328, “Narrow media
sensor removal” on
page 353
540X7626 1 1Low‑voltage power supply
(universal power supply)
“Low‑voltage power supply
(LVPS) assembly removal”
on page 277
6 40X5413 1 1 Fuser exit sensor “Fuser exit sensor removal”
on page 278
740X6517 1 1Speaker “Speaker removal” on
page 280
8 40X1766 1 1 Power cord, 2.5 m (straight):
Bolivia, Peru
N/A
8 40X0269 1 1 Power cord, 2.5 m (straight): USA,
Canada, APG, LAD
N/A
8 40X0288 1 1 Power cord, 2.5 m (straight):
Argentina
N/A
8 40X0301 1 1 Power cord, 2.5 m (straight):
Australia
N/A
8 40X4596 1 1 Power cord, 2.5 m (straight): Brazil N/A
8 40X0273 1 1 Power cord, 2.5 m (straight): Chile,
Uruguay, Italy
N/A
8 40X1774 1 1 Power cord, 2.5 m (straight):
Denmark
N/A
8 40X0275 1 1 Power cord, 2.5 m (straight): Israel N/A
8 40X3609 1 1 Power cord, 2.5 m (straight):
Japan
N/A
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Asm-index P/N Units/mach Units/FRU Description Removal procedure
8 40X1792 1 1 Power cord, 2.5 m (straight):
Korea
N/A
8 40X3141 1 1 Power cord, 2.5 m (straight):
Paraguay, Europe, Middle East,
Indonesia, Africa (HV)
N/A
8 40X0303 1 1 Power cord, 2.5 m (straight): PRC N/A
8 40X1773 1 1 Power cord, 2.5 m (straight):
South Africa
N/A
8 40X1772 1 1 Power cord, 2.5 m (straight):
Switzerland
N/A
8 40X1791 1 1 Power cord, 2.5 m (straight):
Tai wan
N/A
8 40X0271 1 1 Power cord, 2.5 m (straight):
United Kingdom
N/A
8 40X7229 1 1 Power cord, 2.5 m (straight): India N/A
NS 40X7852 1 1 Fax card N/A
NS 40X8448 1 1 Fax interface cable N/A
NS 40X7813 1 1 AIO cables
•Redrive jam or bin full sensor
cable
•770 mm ground cable
•Speaker cable
N/A
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Assembly 6: Cables and sensors
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Assembly 6: Cables and sensors
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X5429 1 1 ITU paper path thermistor N/A
2 40X5414 2 1 Toner density sensors, left or right (one in
package)
N/A
3 40X7046 1 1 Waste toner bottle sensor N/A
4 40X7636 4 1 Toner cartridge contacts (Pogo pin) N/A
5 40X7835 1 1 UICC to controller board cable (CX310,
CX410, XC2130)
N/A
5 40X7837 1 1 UICC to controller board cable (CX510,
XC2132)
N/A
640X8670 1 1Printhead‑to‑controller board cable N/A
7 40X7618 1 1 Front and right side interlock switch cover
assembly
N/A
8 40X7647 1 1 Cable packet, used for:
•Fuser exit/narrow media to controller
board (8A)
•Fuser motor, thermistor, and duplex
sensor to controller board (8B)
•LVPS to controller board (8C)
•CMY/K motors to controller board (8D)
•Tray 2 to controller board (8E)
•HVPS to controller board (8F)
•Tray present sensor to controller board
(8G)
•AC power to LVPS (8H)
•Speaker cable (NS)
N/A
9 40X7836 1 1 Operator panel USB cable N/A
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Assembly 7: Media drawers and trays
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Assembly 7: Media drawers and trays
Asm-index P/N Units/mach Units/FRU Description Removal procedure
140X8089 1 0Optional650‑sheet duo
drawer (complete)
(includes 100‑sheet MPF)
“650‑sheet duo drawer assembly
removal” on page 375
240X5168 2 2Picktires “Pick tire removal” on page 377
3 40X8091 1 1 650‑sheet Duo Drawer tray
assembly
“650‑sheet duo drawer tray
assembly removal” on page 374
4 40X8090 1 1 Optional 550‑sheet drawer
(complete)
(CX410, CX510, XC2132, and
XC2130 only)
N/A
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Assembly 8: Options and miscellaneous
Asm-index P/N Units/opt Units/FRU Description Removal procedure
NS 40X7615 1 1 115 V Maintenance kit (fuser, ITU) N/A
NS 40X7616 1 1 230 V Maintenance kit (fuser, ITU) N/A
NS 40X7617 1 1 100 V Maintenance kit (fuser, ITU) N/A
NS 40X8555 1 1 256MB Flash memory card N/A
NS 40X8568 1 1 Korean font card assembly N/A
NS 40X8557 1 1 Simplified Chinese font card assembly N/A
NS 40X8556 1 1 Traditional Chinese font card assembly N/A
NS 40X8569 1 1 Japanese font card assembly N/A
NS 40X8570 1 1 Arabic font card assembly N/A
NS 40X8571 1 1 Hebrew font card assembly N/A
NS 40X8659 1 1 Forms and Bar Code Card (CX310) N/A
NS 40X8660 1 1 Forms and Bar Code Card (CX410, XC2130) N/A
NS 40X8664 1 1 Forms and Bar Code Card (CX510, XC2132) N/A
NS 40X8666 1 1 Card for PRESCRIBE (CX310) N/A
NS 40X8667 1 1 Card for PRESCRIBE (CX410, XC2130) N/A
NS 40X8668 1 1 Card for PRESCRIBE (CX510, XC2132) N/A
NS 40X8668 1 1 Card for PRESCRIBE (CX510, XC2132) N/A
N/A 40X1368 1 1 USB Cable, packaged (2 m) N/A
NS 3049485 1 1 Field relocation package assembly N/A
NS 40X7060 1 1 MarkNet N8352 802.11b/g/n Wireless print
server (external)
N/A
NS 40X7445 1 1 2GB x 32 DDR3 RAM N/A
NS 40X7567 1 1 1GB x 32 DDR3 RAM N/A
NS 40X7857 1 1 160+ GB hard disk N/A
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