Lexmark CX825 User manual

CX825, CX860, XC8155, and
XC8160
7564-336, -337, -536, -537, -596, -598
Service Manual
•Start diagnostics
•Maintenance
•Safety and notices
•Trademarks
•Index
January 25, 2016 www.lexmark.com
P/N 12G3414
www MK-Electronic de

Parts catalog
Legend
The following column headings are used in the parts catalog:
•Asm‑index—Identifies the item in the illustration
•P/N—Identifies the part number of a FRU
•Units/mach—Refers to the number of units in a printer
•Units/opt—Refers to the number of units in an option
•Units/FRU—Refers to the number of units in a FRU
•Description—A brief description of the part
The following abbreviations are used in the parts catalog:
•NS (not shown) in the Asm‑index column indicates that the part is procurable but is not shown in the
illustration.
•PP (parts packet) in the Description column indicates that the part is contained in a parts packet.
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Assembly 1: Covers 1
34
5
6
7
1
10
11
9
8
2
12
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Assembly 1: Covers 1
Asm-index P/N Units/mach Units/FRUDescription Removalprocedure
1 41X0213 1 1 Top cover “Top cover removal” on page 703
2 41X0710 1 1 Connector access cover ‑‑
3 41X0214 1 1 Rear upper cover “Rear upper cover removal” on
page 672
441X0218 1 1Columninnercover “Column inner cover removal” on
page 632
5 41X0217 1 1 Column outer cover “Column outer cover removal” on
page 629
6 41X0211 1 1 HPT attach cover --
7 41X0210 1 1 Standard bin cover --
8 41X0716 1 1 Stacking bail --
9 41X0212 1 1 Static brush/bin full
actuator
--
10 41X0220 1 1 Front column upper cover “Front column upper cover
removal” on page 649
11 41X0216 1 1 Left upper cover “Left upper cover removal” on
page 605
12 41X0228 1 1 Bin full sensor housing --
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Assembly 2: Covers 2
2
1
3
5
6
4
10
9
8
13
12
7
11
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Assembly 2: Covers 2
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 41X0089 1 1 Rear left cover “Rear left cover removal” on page
673
2 41X0099 1 1 Connector access cover --
3 41X0088 1 1 Rear lower cover “Rear lower cover removal” on
page 672
441X0092 1 1Rightcover “Right cover removal” on page 629
5 41X0070 1 1 Right cover bracket --
641X0090 1 1Ventcover “Vent cover removal” on page 628
740X9079 1 1Audiospeaker --
841X0094 1 1Lowerfrontcover “Lower front cover removal” on
page 664
9 41X0097 1 1 Door rod cover “Door rod cover removal” on
page 656
10 41X0093 1 1 Inner lower cover “Inner lower cover removal” on
page 650
11 41X0715 1 1 Inner upper cover “Inner upper cover removal” on
page 649
12 41X0096 1 1 Left lower cover --
13 41X0091 1 1 Left front cover --
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Assembly 3: Covers 3
1
2
3
5
4
7
12
11
10
9
6
6
8
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Assembly 3: Covers 3
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 41X0234 1 1 Scanner right upper cover --
2 41X0231 1 1 Scanner right cover “Flatbed scanner right cover
removal” on page 733
3 41X0235 1 1 Scanner front upper cover “Flatbed scanner front upper cover
removal” on page 732
4 41X0232 1 1 Scanner front cover --
5 41X0229 1 1 Keyboard access cover --
6 41X0780 2 1 Front door strap --
7 41X0227 1 1 Front door “Front door removal” on page 651
8 41X0781 2 1 Support spring --
9 41X0278 1 1 Cable cover --
10 41X0230 1 1 Scanner left cover “Flatbed scanner left cover
removal” on page 733
11 41X0233 1 1 Scanner left upper cover --
12 41X0236 1 1 Scanner rear cover “Flatbed scanner rear cover
removal” on page 735
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Assembly 4: Control panel
3
4
2
5
6
7
8
1
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Assembly 4: Control panel
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 41X0903 1 1 Model plate (CX825) ‑‑
1 41X0904 1 1 Model plate (XC8155) ‑‑
1 41X0905 1 1 Model plate (XC8160) ‑‑
241X0544 1 1Bezel,10.1‑inch control panel ‑‑
341X0052 1 1Board,10.1‑inch control panel ‑‑
4 41X0224 1 1 Button kit, 10.1‑inch control panel “Control panel button kit
removal” on page 646
5 41X0215 1 1 Support, 10.1‑inch control panel ‑‑
6 41X0238 1 1 Control panel support cover --
7 41X0222 1 1 Sensor (proximity) ‑‑
8 41X0221 1 1 Proximity sensor cover --
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Assembly 5: Duplex
1
2
3
9
4
6
8
5
11
10
12
7
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Assembly 5: Duplex
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 41X0133 1 1 Duplex drive gears “Duplex drive gears removal” on
page 608
2 41X0123 1 1 Duplex lower pinch roller
guide
--
3 41X0121 1 1 Duplex turn guide --
4 41X0066 1 1 Front nip release arm --
5 41X0072 1 1 Lower duplex sensor bracket --
6 41X0446 1 1 Sensor (duplex path 2) --
7 41X0446 1 1 Sensor (duplex path 1) --
8 41X0071 1 1 Upper duplex sensor bracket --
9 41X0065 1 1 Rear nip release arm --
10 41X0098 1 1 Connector cover, plastic “Plastic connector cover
removal” on page 612
11 41X0105 1 1 Duplex “Left door, duplex, and MPF
removal” on page 613
12 41X0122 1 1 Duplex upper guide --
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Assembly 6: Left door
1
2
3
12
10
13
11
15
14
16
18
19
20
22
7
8
9
21
17
5
6
4
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Assembly 6: Left door
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 41X0173 1 1 Left door support strap --
2 41X0100 1 1 Left door damper --
3 41X0073 1 1 Connector cover, metal --
4 41X0684 1 1 Sensor (MPF paper present) --
5 41X0058 1 1 MPF media present actuator --
6 41X0914 1 1 Sensor (MPF/pass‑through) “Sensor (MPF/pass-through)
with deflector removal” on
page 622
741X0120 1 1Deflectorwithsensor
(MPF/pass-through)
“Sensor (MPF/pass-through)
with deflector removal” on
page 622
841X0172 1 1MPFtraystop “MPF tray stop removal” on
page 619
941X0119 1 1MPFpickguide “MPF pick guide removal” on
page 617
10 41X0124 1 1 Left door paper guide --
11 41X0081 1 1 Left door front catch --
12 41X0174 1 1 Left door support --
13 41X0080 1 1 Left door rear catch --
14 41X0101 1 1 Left door “Left door, duplex, and MPF
removal” on page 613
15 41X0136 1 1 Left door release latch --
16 41X0135 1 1 Duplex release latch “Duplex release latch removal”
on page 608
17 41X0059 1 1 MPF tray front actuator --
18 41X0250 1 1 Left door rod “Door rod cover removal” on
page 656
19 41X0993 1 1 Pick roller “MPF pick roller removal” on
page 616
20 41X0167 1 1 MPF pick shaft --
21 41X0060 1 1 MPF tray rear actuator --
22 41X0176 1 1 MPF tray “Left door, duplex, and MPF
removal” on page 613
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Assembly 7: Feeder
1
3
4
5
6
7
9
8
2
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Assembly 7: Feeder
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 41X0470 1 1 Sensor (pick roller index) ‑‑
2 41X0106 1 1 Paper feeder “Paper feeder removal” on
page 665
3 41X0470 1 1 Sensor (media out) ‑‑
441X0129 1 1Papertrayguide --
540X7911 1 1Sensor(mediasize) ‑‑
641X0175 1 1Mediatray --
741X0470 1 1Sensor(medialow) ‑‑
8 41X0067 1 1 Feeder bearing “Paper feeder removal” on
page 665
9 41X0999 1 1 Pick roller and separator pad “Pick roller removal” on page
654
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Assembly 8: Frame
6
1
2
4
3
5
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Assembly 8: Frame
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 41X0074 1 1 Frame connector bracket --
241X0131 1 1Righthandle --
3 41X0991 1 1 Tray close rail, right --
4 41X0103 1 1 PC unit/developer door “Developer unit and photoconductor
unit removal” on page 646
5 41X0992 1 1 Tray close rail, left --
6 41X0130 1 1 Left handle --
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Assembly 9: Fuser
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Assembly 9: Fuser
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 41X0078 1 1 Fuser connect cable --
2 41X0125 1 1 Fuser front loading guide --
341X0248 1 1Fuser(100V) “Fuser removal” on page 606
3 41X0246 1 1 Fuser (115 V) “Fuser removal” on page 606
3 41X0247 1 1 Fuser (230 V) “Fuser removal” on page 606
4 41X0126 1 1 Fuser rear loading guide --
5 41X0127 1 1 Fuser alignment guide --
6 41X0165 1 1 Sensor (fuser temperature) --
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