Lexmark MX610 Series User manual

Lexmark MX610 MFP
Machine Type 7016-630, -670, -675
Service Manual
•Start diagnostics
•Maintenance
•Safety and notices
•Trademarks
•Index
October 19, 2012 www.lexmark.com
P/N 12G2272

Parts catalog
Legend
The following column headings are used in the parts catalog:
•Asm‑index—Identifies the assembly and the item in the diagram. For example, 3‑1 indicates Assembly 3 and item
1 in the table.
•Part number—Identifies the unique number that correlates with the part.
•Units/mach—Refers to the number of units actually used in the base machine or product.
•Units/option—Refers to the number of units in a particular option.
•Units/FRU—Refers to the number of units in a particular FRU.
•Description—A brief description of the part.
The following abbreviations are used in the parts catalog:
•NS (not shown) in the Asm‑index column indicates that the part is procurable but is not pictured in the illustration.
•PP (parts packet) in the Description column indicates that the part is contained in a parts packet.
7016
Parts catalog
384

Assembly 1: Covers
1
2
3
4
5
6
15
16
7
12
8
11
10
9
13
14
7016
Parts catalog
385

Assembly 1: Covers
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X9102 1 1 Output expander cover N/A
2 40X9096 1 1 Exit rear door N/A
3 40X9084 1 1 Diverter cover N/A
4 40X9087 1 1 Rear cover N/A
5 40X9090 1 1 Right cover N/A
6 40X9100 1 1 Memory access door (MFP) N/A
7 40X8086 1 1 550‑sheet tray N/A
8 40X9148 1 1 Cartridge plunger N/A
9 40X9101 1 1 Name plate cover N/A
10 40X9095 1 1 Front bin cover N/A
11 40X9131 1 1 MPF tray cover N/A
12 40X9068 1 1 Front access cover (MPF) N/A
13 40X9086 1 1 Left cover N/A
14 40X9126 1 1 Bin full sensor cable N/A
15 40X9092 1 1 Bin full sensor N/A
16 40X9127 1 1 IR sensor lens N/A
7016
Parts catalog
386

Assembly 2: Imaging
1
2
3
4
5
6
7
10
98
11 12
13
14
15
16
7016
Parts catalog
387

Assembly 2: Imaging
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X9108 1 1 ADF separator roller “ADF separator roll removal ” on page 312
2 40X9054 1 1 ADF input tray “ADF input tray removal” on page 315
3 40X9093 1 1 ADF assembly “ADF unit removal” on page 316
4 40X9094 1 1 Flatbed “Flatbed assembly removal” on page 324
5 40X9051 1 1 MPF USB cable “USB cable removal” on page 322
6 40X9053 1 1 USB cable bracket “USB cable bracket removal” on page 262
7 40X9097 1 1 Scanner front cover “Scanner front cover removal” on page 315
8 40X9088 1 1 Cave light lens “Cave light lens removal” on page 263
9 40X9080 1 1 Speaker cable “Speaker cable removal” on page 325
10 40X9050 1 1 MPF wireless cable “USB wireless cable removal” on page 323
11 40X9079 1 1 Speaker “Speaker removal” on page 262
12 40X9129 1 1 ADF left hinge “ADF left hinge” on page 324
13 40X5804 1 1 Flatbed cushion (legal) “Flatbed cushion removal ” on page 314
14 40X9110 1 1 Restraint pad “Restraint pad removal” on page 327
15 40X9142 1 1 ADF top cover (legal) “ADF top cover assembly” on page 320
16 40X9117 1 1 High end ADF cable “ADF cable removal” on page 321
7016
Parts catalog
388

Assembly 3: Control panel
1
2
3
4
5
8
7
6
7016
Parts catalog
389

Assembly 3: Control panel
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X9089 1 1 LCD top cover N/A
2 40X7861 1 1 7" LCD “Display removal” on page 266
3 40X9125 1 1 Control panel cover (MX610de) “Control panel cover removal” on
page 265
3 40X9132 1 1 Control panel cover (MX611de) “Control panel cover removal” on
page 265
3 40X9133 1 1 Control panel cover (MX611dhe) “Control panel cover removal” on
page 265
4 40X9120 1 1 Keypad assembly cover “Keypad assembly removal” on
page 268
5 40X9052 1 1 UICC cable N/A
6 40X9130 1 1 UICC “UICC removal” on page 260
7 40X9085 1 1 UICC video cable N/A
8 40X9115 1 1 Interface PCBA “Interface card removal” on page 264
7016
Parts catalog
390

Assembly 4: Electronics 1
1
2
3
5
7
8
4
6
7016
Parts catalog
391

Assembly 4: Electronics 1
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X8079 1 1 Laser scanning unit “Laser scanning unit (LSU) removal” on page 310
2 40X8343 1 1 Fuser, 100 V “Fuser removal” on page 302
2 40X8023 1 1 Fuser, 110 V “Fuser removal” on page 302
2 40X8024 1 1 Fuser, 220 V “Fuser removal” on page 302
3 40X8274 1 1 Cooling fan “Cooling fan removal” on page 238
4 40X9134 1 1 Controller board “Controller board removal” on page 239
5 40X7592 1 1 Tray present sensor “Tray present sensor removal” on page 237
6 40X8280 1 1 Front input guide “Front input guide removal” on page 276
7 40X8300 1 1 MPF solenoid “MPF solenoid removal” on page 225
8 40X8301 1 1 Reverse solenoid “Reverse solenoid removal” on page 230
7016
Parts catalog
392

Assembly 5: Electronics 2
4
3
2
1
5
6
7
8
7016
Parts catalog
393

Assembly 5: Electronics 2
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X8048 1 1 Front door sensor “Front door sensor removal” on
page 276
2 40X8266 1 1 Cartridge smart chip contact “Toner cartridge smart chip contact
removal” on page 244
3 40X8046 1 1 Toner density sensor “Toner density sensor removal” on
page 288
4 40X7797 1 1 Power supply, 100 V/110 V “Power supply removal” on page 281
4 40X7798 1 1 Power supply, 220 V “Power supply removal” on page 281
5 40X8045 1 1 Trailing edge sensor “Trailing edge sensor removal” on
page 289
6 40X8043 1 1 Duplex sensor and input sensor “Duplex sensor and input sensor
removal” on page 283
7 40X7592 1 1 Media present sensor “Media present sensor removal” on
page 286
8 40X8044 1 1 Index sensor “Index sensor removal” on page 286
7016
Parts catalog
394

Assembly 6: Frame
3
10
11
12
13
14
9
1
6
5
7
8
15
2
4
7016
Parts catalog
395

Assembly 6: Frame
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X8093 1 1 Transfer roll “Transfer roll removal” on page 250
2 40X9098 1 1 Stapler diverter spring “Diverter spring removal” on
page 305
3 40X9082 1 1 Redrive assembly “Redrive assembly removal” on
page 301
4 40X9116 1 1 Stapler cable “Stapler cable removal” on page 303
5 40X8275 1 1 Duplex assembly “Duplex removal” on page 282
6 40X8084 1 1 ACM liftplate gearbox “Pick/lift motor gearbox removal” on
page 296
7 40X8297 2 2 Pick tire N/A
8 40X8261 1 1 ACM assembly “ACM assembly removal” on
page 290
9 40X8295 2 2 MPF pick roller and separator pad “MPF pick roller removal” on
page 271
and
“Separator pad removal” on page
278
10 40X8279 1 1 Jam access cover “Jam access cover removal” on
page 273
11 40X8278 1 1 MPF gearbox “MPF gearbox removal” on page 227
12 40X8277 1 1 Duplex gear assembly “Duplex gear assembly removal” on
page 232
13 40X8083 1 1 Cartridge gearbox “Cartridge gearbox removal” on
page 231
14 40X8085 1 1 Main drive gearbox “Main drive gearbox removal” on
page 223
15 40X8299 1 1 Front mounts “Left front mount removal” on
page 247
“Right front mount removal” on
page 248
NS 40X9523 1 1 Tray guide “Tray guide removal” on page 296
7016
Parts catalog
396

Assembly 7: Option trays
3
4
5
6
1
2
7016
Parts catalog
397

Assembly 7: Option trays
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X8287 1 1 250-sheet tray N/A
1 40X8286 1 1 550-sheet tray N/A
2 40X8520 1 1 Dust cover, 250‑sheet tray “Dust cover removal” on page 299
2 40X8521 1 1 Dust cover, 550‑sheet tray “Dust cover removal” on page 299
3 40X8262 1 1 ACM assembly “ACM assembly removal” on page 330
4 40x8443 1 1 Pick roller assembly “Pick roller removal” on page 328
5 40X8444 1 1 Separator roll assembly “Separator roll assembly removal” on
page 328
6 40X8305 1 1 250-sheet tray insert N/A
6 40X8086 1 1 550-sheet tray insert N/A
7016
Parts catalog
398

Assembly 8: Staple finisher option
1
7016
Parts catalog
399

Assembly 8: Staple finisher option
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X8121 1 1 Staple finisher option “Staple finisher option removal” on page 333
7016
Parts catalog
400

Assembly 9: Staple finisher (right)
1
2
34
5
6
7
7016
Parts catalog
401

Assembly 9: Staple finisher (right)
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X8144 1 1 Stapler interface cable “Stapler interface cable
removal” on page 353
2 40X7592 1 1 Sensor (stapler access door) “Sensor (stapler access door)
removal” on page 338
3 40X8139 1 1 Stapler door close limit switch with cable “Stapler door close limit
switch removal” on page 340
4 40X8142 1 1 Stapler carriage assembly “Stapler carriage assembly
removal” on page 338
5 40X8130 1 1 Stapler right cover “Stapler right cover removal”
on page 336
6 40X8129 1 1 Stapler cartridge access door “Stapler cartridge access door
removal” on page 334
7 40X8149 1 1 Staple roll holder “Staple roll holder removal”
on page 335
7016
Parts catalog
402