LFE 2000 Series User manual
#1 Instruments
Division
P}-', AMark
lVCompany MODIFICATION
AND
REPAIR
PRICE s
2s
.00 958-]I REVB
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PR"OC
THESEINSTRUCTIONS
ARE
HAZARDOUSPOTENTIALS,
SERVICING
UNLESSYOUARE
CESSOR.
r.-* IiARNJNG
-**
FORUSE BY QUALIFIED PERSONNEL. TO AVOID
DO NOT PERFORMANY MODIFICATION OR
QUALIFIED.
SER, I
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SERIES 2OOO
CONTROLLERS-_
INTRODUCTION-----_
CONTROLLER
SERVICING__-_---
DISPI-AY
CHANGE
- MODEL
20IO_---_
CONTACT
PLATTNG
AND COMPENSATOR
CHANGE---
CONTROLLER
IDENTIFICATION-_
CONTROLLER
PART NTIMBERS_-
M0DELS
2000, 2001
,2002, 2003, 2004,
2005, 2010, 2011-----
MODELS
2012 & 2013-----
MODELS2014 & 2015-----
MODEL2017-----
SERIES 2OOO
CONTROLLER
SPECIFICATIONS_-__
MODELDESCRIPTION----__-
GENERAL
SPECIFiCATIONS-___
ASSEMBI,Y
DIAGRAM_-
BOARDCONF
IGURATION--_--
CONTROLLER
ASSY
- SERIES 2OOO-----
BOARD
CONFIGUMTION
DIAGR.AM------
BOARDREMOVAL_-
WIRINGPRECAUTIONS-_-__-_
SOLDER
BRIDGINGTECHNIQUE
MOS
STATIC DISOHARGE
HANDLING
PRECAUTIONS----_-
CALIBRATION/TROUBLESHOOTING
CONNECTORS-_---_-_-
SPECIFICATIONS
FORRANGE
RESISTORS
INPUTMODIFICATION------
MODIEICATION
OF THERMOCOUPLE
INPUT
MODIFICATION
FROMTHERMOCOUPLE
INPI]T TO IOOO
PLATINUM
RTD INPUTWITH 1 DEGREE
RESOLUTION-.
MODIFICA'IION
FROM
THERMOCOUPLE
INPUT TO IOOfI
PLATINUMRTD INPUT WITH O.I DEGREE
RESOLUTION
MODIFICATION
FROM
THERMOCOUPLE
INPUT TO
DC VOLTAGEINPUT--
MODIFICATION
FROM
THERMOCOUPI,E
INPUT TO
DC CURRENT
INPUT--
958-31
REV.
B
FIGURE
SECTION
1 -
1.1
l?
l)
l.J
1.4
l\
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1.6.1
IA)
1
.6.3
1.6.4
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1.10
r.11
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1.14
l.15
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22
23
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2.1
))
?1
2.4
,(
2 - MODIFICATION
I]NITS
AND
KITS- - 25
MODCONTROT,LERS--- 25
INPUT
MODIFICATIONKITS_ 26
OUTPUT
MODIFICATION
KITS- 26
COMMUNICATION
KITS 26
OTHERKITS-_-__ 26
SECTION] -
1.1
1'
1)
3.4
1.5
27
27
27
29
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30
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4.1,7
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4.5
4.5.1
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4.5.1
SF:(11'IoN
5 -
MODIFIT]ATIIJNS
TIJ
ADD
RTIM(]TE
IjETF,0INT
INF,TJT,---_
MODTF'ICATII)NSJ
FROM
THI]RMOCOIIPL,E
lNPUT TI}
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4
/ 20 nLA
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M[)DIFICATION
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INPUT T'O
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INPITT'
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INF'UT
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FOR
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(MODEIS
2011 ,'"
20t5 0NLY)________
MODIT'I(IAT][)NS
F'0R
IOOO
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(MODEI,S
l0li,'r, 2015
oNI
y)-*-------
I:0NTR(]I,I,ER
SF]I,r,](]'I'I(.}N
AND(.}II1'PI]T'
M0DTFICATION_-
CONTROI
I,F]R
SF,LF]I:T
ION_--_--
S{)I-II)-S'IATI]
RI,-,I,AY
ANI)
RELATED
O{II'PIITS---_--_--
PRIMARY
1 AMP
SSR
OI]TPIIT_--__--_
MoDIFI(lA'l-ION
I.'RrlM
I AMF
SSRT0 50 nrASSR______
MODI
T]CATION
TO ADD
A SF'UONDARY
SOI,ID-STATE
RI,].AY
(
SSR2
)---__-____
MTJDI
FI(;ATTON
OF SSR
TO DC TRIGGER
[JI]TPTJT_----_
MODIF]CATI0N
0F' SSR
TO (}PEN
COI,LECTOR
OLIT'P[rT--
ANAI
()(I
I)IJTt'UTS-_
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ANALOG
0LrTpUT---
SF,C(INDARY
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MtIDIFI(lA'lI(lN
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4,/20 nrA
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F
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MODI
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(lA't'loN
F'OR
220VArj
OR 240 vA(j stippt
y_____
MOD]I-I(]ATION
T(J
ADD
REM(J'1'F,
START/STOP
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MODIFI(;A,IIONS
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20]4 INTt) A
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MODII,'IT]A'fIONS
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OPTION---_
PAGE
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Inst t.unents
Drrrtsiorr -11-
PAGE
46
958-31
REV.
B
F
IGURI]
SECTION
5 - SOFTWAREPROGMMMING
IN THE CONFIGUMTION/
CALIBRATION
I,OOP--
6. I CHANGINGTHE
PARTNUMBER--- 47
6.2 PART
NUMBER
RULES- 47
5.3 CONFIGUMTIONNIJI*{BER
- MODELS
2OI2 AND2013_- 49
6.4 SETTING
THE
LEGENDANDTIMEBASE
(ALL MODELS
EXCEPTMODELS2OI2
AND
2013) 52
6.5 SETT]NG
THE
TIMEBASE
- MODELS2OI2 & 2OI3
ONLY----- 52
6,6 SETTINGTHEDISPLAYLEGEND
_ MODELS
2OI2&
2013ONLY 52
6.7 SETTINGTHEPVFILTER
(MODELS
2OT4& 2OI5
ONLY) 52
5.8 SETTINGTHE
SI,IDEWIREFILTER
(MODELS
2OI4
& 20150NLY)-------- 53
6.9 SETTING
THE
SPAN- - 53
6.10 SETTING
THEDECIMALPOINT-- 54
6.II SETTING
THEDISPLAY
RANGE
(PROCESS
MNGES
ONLY) 54
6,12 INPUT
CALIBMTION
SUB-LOOP__----_ 54
6.12,1 THERMOCOUPLE
INPUT
CALIBMTION_.___-- 55
6.12.2 RTD
INPUT
CALIBMTION---___- 56
6.12.3 PROCESS
INPUT
CALIBMTION------- 57
6,12.4 REMOTE
SETPOINT
INPUT
CALIBRATION------- 57
6,12.5 OUTPUT
CALIBMTION
- MODEL
2OI7ONLY_-- 58
6,12.6 CALIBRATION
COMPLETE- 58
SECTION
7 _ ADJUSTMENT
AND
TEST- 59
7
.1 INPUT
TES'I-__-- 59
7.1.
I THERMOCOUPLE
INPUT 59
7.1.1
.
I TEST
EQUTPMENT 59
7.1.1.2 INPUT
CALIBRATiON
CHECK- 59
7
,1.2 RTD
INPUT 60
7
.1,2.
I TEST
EQUTPMENT 60
7,1.2.2 INPUT
CALIBRATION
CHECK- 60
7
.1.3 PROCESS
INPUTS--- _ 60
7.
I .3.
I TEST
EQUTPMENT 60
7.I.3.2 iNPUT
CALIBRATION
CHECK_ 60
7
.1,4 SELF-POWERED
4/20 mAINPUT---- 61
7
.1,4.1 TEST
EQUTPMENT 61
7,1.4.2 INPUT
CALIBRATION
CHECK- 6I
7
.1.5 BRIDGE
TRANSDUCER
INPUT-_ 61
7
,1,6 REMOTE
SETPOINT
INPUT-_--
7,2 OUTPUT
ADJUSTMENT
ANDTEST----- 62
7,2.I 4-20 mA
ANALOG
OUTPUT
1 ANDANALoc
OUTPUT2
ADJUSTMENT--___--- 62
7,2.1.I CONTROLLERS
WITH
AUTO/UAruUEI
FEATURE-- 62
7.2.1.2 MODELS
WITHOUT
AUTO/MANUAL
FEATURE---_---_--_ 62
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2 AD.IUST'MENT--_-_-
CONTROI,I,F]RS
WITH AUTO/MANI]AI
FEAI,URE---_---
MODEI
S WIT'HOIJT
AIITIJ/MANUAL
FEATURE---__----
O
/ 1O VDCANAI,OT]
OLITFTI]T
I AND ANAL,OG
0{1T'PIJ'I
2 TF]ST___
CONTROLI,F]RS
WIT'H
ATITO/MANTJAI
FEATURE__--__-
MODET,S
WIT'HOUT
AIITO/MANIJAI,
FEATURE_--__--__
SOI,ID
,.JTATE
RET,AY
OUTPUT
1 AND
OIITPUT
2
TES'I T)N/0I
F'ANDPROPORTIONING
OUTPTITS--__
TJN/OFII
SOI,I
D STATE
REL,AY
OIITPIITS'--
CONTROI,t,ER:J
WITH AI]TO/MANT]AI,
FEATL]RE_-
CONTROI,I,ERS'
WITHOTIT
AU'TO/MANIJAI,
FEATURE__--
PROPOR'f
IONIN(; S(]t,IDSTATE
REI,AY
OUTPUTS___-
CONTROT,I,ER,S
I'ITH AI]T0/MANIIAI,
FEATT]RE-__----
tloNI'ROLt,ERS
I^rITHOtlT
AIITO/MANIJAL
TEATURE----
DC TRIGGER
OIJTPTIT
'TES'I----_
I)PEN
I]OI
I,I](]TOR
OI]TPIIT
TEST-_*-_
RE'IRANSMIl'TING
OITTPUT
TEST---__
AIARM/IIMI]R
RF]I,AY
OII]'PIIT
'TESTS_---
COMMIJN
ICAl'IONS
TEST]
NG---__--
PAGE
63
63
64
65
65
66
67
67
67
67
68
68
68
69
70
70
70
7l
72
a1
74
76
77
i8
7')
80
81
82
83
84
85
86
B7
BB
FI GURE
3-1
8-2
8-l
8-4
8-5
8-6
8-7
8-8
8
-'J
8-10
8-t
1
3-12
8-1l
8-14
8-i5
8-16
sri,cTToN
8 - FLr)r^J
CHAIr'fS-_-
I)PERATOR
r,00p
- MODI.tr,s
2000, 2001, 2002, 2001
ANI)
200
4-
0PHRAT0R
LOOp
- Mr)Dhtt,2005_____
oF,uRATr)R
i,00p - MODF]
S 2010 AND
20il_____
r)PERATfIR
r.00p
- M0DF],ti
2012 AND
20
|l_____
0PF]RAT0R
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2014ANll
2015_____
opERA'fr)R
Lo(Jp
- MODL,t.
2017-__
'fuNE
L00p
- f't0Dlit,.s
2000, 2001
, 2002
AND
2005_________
ITINE
L00p
- MoDEt,s
2001,
2004
AND
2005__-
tuNF.
LOOP
- MUD|I
S 2010
AND
2011_____
,TIINE
I,OOP
- M[)DEI,S
2012
AND
2OI]__---
TllNFt
t.00p
- M0DF]
s 2014
AND
2015_____
IIINF,
I,OOP
- M(]DEI,
2OIi _--
-*
(rAr,
t,rlof'
- M()DELS
2000, 2001
, 200I
, 2004. 2005
.
20
i0 AND
20I1
-----
cAt.
r.00p
- MoDEt,S
20ll AND
101.]-_-__
(
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r)OI,
- MODF
|
.s
l0 I r qND
l(rl5
----
CAI I-O(IP
_ MODEI
]017
LFE Inst i^rrnents
Divlsl0rl -iv-
SECTION
9 _ SERVICE
& REPAIR-_--_--
9.1 CHANGING/ADDING
COMPONENTS-_---_--
g.2 EPROM
REPLACEMENT-------
9.3 MEMORY
CLEAR
PROCEDT]RE
g.4 MICROPROCESSOR
REPLACEMENT-------
9.5 BATTERY
REPLACEMENT---_---
g.6 KEYPAD
REPLACEMENT-------
g.7 VACUUM
DISPLAY
REPLACEMENT--_---_
g.ESYSTEMBI,OCKDIAGRAM_SERIES2OOOCONTROLLERS
SECTION
IO - TROUBI-ESHOOTING
GUIDE-
10.1 GENEMI,-_
10.2 TYPES
0F FArLtlRE--------
10.3 ERROR
MESSAGES-
10.4 POWER
SUPPI,Y
VOLTAGES-
10.5 WAVEFORM
REFERENCE
10.5 .
I RAM
FAIT,URE
DISPLAY_-
10.5.2 POWER
FAILURE
ORRTC FAILURE
DISPLAY__
10.5.3 DATA
I,OST
- PLEASE
CAL DISPLAY-_-----
10.5.4 DISPLAY
IS ERRATIC_---_-_-
10.5.5 DISPT,AY
S'fABt,E,
BUT I{RONG----
10.6 Ii O BOARD
WAVEFORMS
IO.6.I ANAT,OG
OTJTPUT
1/ANALOG
OUTPUT
2 WITH 4I2O
mA OUTPUT
10.6.2 SOLID
STATE
REL,AY
OUTPUT
2 CIRCUIT
IO.7 MOTHER
BOARD
WAVEFORMS
IO.8 KEYPAD
CIRCUIT--
IO.9 COMMUNICATION
TROUBLESHOOTING--_-_--
IO.1O NOISE
STIPPRESSION_-_---
SECTION
1I - CHECK
LIST_--
SECTION
12 _ SCHEMATICS,
LAYOUTS
AND
PARTS
LISTS_---
SCHEMATIC
_ CPU BOARD-_-_
CPU BOARD
OUTI,INE
- EARI,Y
VERSION-_
CPU
BOARD
OUTLINE
- LATER
VERSION--
CPI] BOARD
COMPONE,NT
L,AYOUT
- EARLY
VERSION--
CPU BOARD
COMPONENT
LAYOUT
- LATER VERSION--
CPU
BOARD
_ COMPONENT
SIDE SOLDER
BRIDGING
_ EARLY
VERSION_-
CPU BOARD
- T]OMPONENT
SIDE SOI-DERBRIDGING
_ LATER
VERSION--
CPU
BOARD
- SOLDER
SIDE STJLDER
BRIDGING
- EARLY
VERSION-_
CPU
BOARD
- SOLDER
SIDE SOLDER
BRIDGING
- LATER
VERSION--
PAGE
89
89
89
90
90
9i
91
9l
92
93
93
94
95
96
96
96
97
97
97
98
100
101
i0l
102
102
to2
103
105
107
108
109
109
110
110
111
111
lr2
r72
t2-r
10 0
12-3
t2-4
l2-5
t2-6
12-7
I
2-8
12-9
958-31
REV.
B
FI GURE
9-1
LFE Instruments Divisron
958-3
I REV
BII,I, 0i. MATERIAI,
.- (]PIJ
B()ARD_---
VRl VT]I
]AI;I,]
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ATOR
ASSEMBI,Y_
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I /O BOARD
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rtOMpoNI.tN't'
l_AyouT*-
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:l
IDE S0t,DER
BRIDGI
NG_______
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BRIDGING______
F'ART'S
I,IS'T
_ Ii0 ROARD
- WIO
ALARM
2-____.-_
PARTS
I,IST - I,/{) I](IARD
* Wi
AI-ARM
2--__----
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f] _ Y111'NF:R
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--- -
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BOARD
P(]IJ
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INE--__--
DlSPI,AY
I}fJARIJ
PA}{I'S
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SCHEMATIC
- MODF]I.20I1i
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Mol)Fll,
201lr I/{) }}r)AItD
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PCB
ASSEMBLY
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2014 ADDIiR---------
SI]HEMA'II(,
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ADDEIl--_--
PCB
ASSF]MT]I,Y
* O.I DF]GRTiT,]
ADDER---_
scHltMATi0
- I/o BOARI)
_ MODEL
20t7_____
I/0 BOARDOtrTt_INF,
- MODEt,
2017--.---___
r/o ROARD
COMPONr.tN',I
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* M0DEL
2017_____
I/0 BOAI{)
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BRIDGING
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2017---
I/rJ BOARD
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StDri SOI,DER
BRIDGING
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2017_-
F'AR',I'S
t,tSl' I/o B()ARD
-- M()DF].
2017-----
S(]HF]MATI(]
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BOARD
(C0P1M
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MANIJAL,S-------- 147
5II}JPI,F,MFJN'IARY
J
NS'IIIIJI]1'I(JN
MANUALS------- I47
LFE Irrstr-unents Divis roi'r
e)
5- )l Rllv ti
SEUT']0NI - SERIES2OOO
CONTROLLERS
l.l rlfB.o_DulTr0ry
Thrs manual conta.iris detat Led irrfornrat.ion crrr
the tnodrf
icatron, ratrging, calibratron
and servictng tll Ser
ies 200t1
rricroprocessclr-based
control lers.
The Series 2000 fanrily oi oorrtrollers possess exterrsrve capability to cttntrol ;r
multitude of dtffer-errt sinsle ancl
two loop systerrs. While temperatul-e
control is the
fltost
popular appljcatiorr, t.hr:Ser-ies 2000 ]nstrumetlts can colltrol any process or
machrle that provides a cur
rent ot voltage rneastlrelTient.
rnput srgnal and can functrotr
fron a reliry or analog out.put sjgnal l-n a variety of control forms. These output
fun<rt,rons may be alarnr
, orr-off , or PID. This manual
is structured to allow a
nrgdi.flcilIton center to change rrne of t.he standard stocked cotrtrollers to nr;rtch
a wide
var-iety of user requirernents
by fol lowing the detailed instructlons glven herertt.
Tirrs REPAIR & MODIF'ICATION
MANtlAl,
(958-11
) is directed to the Modrfrcatiorr Center
pelsotllel who have beel tratned arrd are qualif.red to work on this type of inst.rtllrrent.
The INSTALLATIoN ANI) ItIIRING INS'IRU0l'ItJNS
normallv supplred with the controllers
should be read first t.o fanriliarrze oneself wittr the Series 2000 instrunrents beftlre
proceedrng with thrs marrual.
This nranrra.l
contails 4 descripLir-rn
of tlre corttrttller', parts lrsts, schernatics, PC
board layorrts a1d flel.ailed nroclifir:atiorr :rnd servicirrg procrtdtlres. Where practlcal,
charts and tables are providerd
ttt srrnplrfy understatrdjng.
0nly specral part-s arrd assernblies are specrf i.ed as "Purchase f rom [,F8". Standard
ltems such as resistors arrd
capacitors may be procured locally. The table i.n Set:tlcrn
1.15 contains the specificatlons for- range resistors required for the modifications
described rrr this nrarrual.
Because
of thei r Irnrrted arrd
special rratrrr
e, Models 2016, 2Ol9 and 2031 are not
coverecl by this nranual. Consult the factory f
ori nf orntat-rorr
on these products. The
Model 2040 Lrmit Controller is covered lu MODMANUAI,
958-33.
I.2 cONrRor,L,E&
llBVIll Nq
'Ihis nrartrrairrrr:lrrdes
detailerl trorrlileshoutirrg arrd
repair rnforrnatlotr to allow the MOD
CFINTER
to repair a rnalfunctioning controller. If the unit cannot be r-epaired,
contact. the fac:
tory t() oblarn authorjzat.ion to returrt the unit to the factory for
repal
rs,
-l- LFE Instruments Divisiorr
'j55-ll RL.\r
B
Fo
Ilowrrrg p
rope
r
brief descriptrotr
1.3
authorization, the contr-oller should
of the observed
problenr
and shrpped
pr
LFE
Instruments Dtvision
Repair Departnent
11655
Chrillicothe
Roarl
Chesterland,
Ohlo 44026-1994
(216) 729-1681
t0
be adequately packed \rrttt a
epaid to:
For the Model 2010 only, two dlfferent desigrrs are in use. The drfferences aie 'r
the appearance of the -il
luminated vacurrnr
f luorescent display and rn the col.resporrrl
rng
EPROM
cotrtaitrinB the controlline programming. The j.nltial display \,ras strpplred wrth
an EPROM
marked
wlth the part number l685-1. ,startrng about Septembei-l98l, the
dlsplay was changed
and this new
drsplay has been supplied wlth EpRoMs
l6g5-2, l5g5-5
and higher part numbers.
I'he colltrollers with the old drsplay and 1685-l EpRoM
have a vacuum fluorescent
di'splay rn which the I and 2 indicators for Alarms ad outputs are close togethei so
that when
illurnrrrated together, they appear to look like a 12.
a$&al_qa!q!_ MODEL
20
The cont
ro
1lers with the new
fluorescent drsplay where the
separated. Thls display also
characters.
display arid 1685-2 or hlgher EPROM,S
have ;r vacuum
a and 2 tndrcators for Alarns and Outptrts art:
has decimal polnt capability in the upper line of
0L,D
DISPLAY
& 1{r85-l }iPROM
INFORMATION
ON EARLY
MODEL
EPROM ARE NOT CONTAINED
INF'ORMATION.
NEWDISPLAY
&I685-2
,
-5
,
ETC
;!;': Na)T
F /:
:':
20
IO CONTROLLERS
WITH THE OI,DER
DISPI,AY AND 1685-
1
IN THIS MANUAL. REFER TO MANUAL958-27 FOR
'IHIS
LFE Instnunerrts Divlsion _')_
1.4
r::l- CAUTI0N
TO I)REVENT
CONTACT
DETERIORATION
DUE TO DISSIMILAR METALS
' DO NOT
IN'II]RM
IX I I
O BOARD AND CPU BOARD
GOI-D
AND SOLDER
PLATED
TERMI
NALS
'
AL,S(I
MAKE
SURE
THAT THE EDGE
CARD
AND CASE
TERMINAT'S
ALSO HAVE THE SAME
TYPE,oFPI,AI,ING.FAILURE,TOFOLLOWTHISINSTRUCTI0NMAYCALISE
CON'TRO[,T,ER
MAI,FUNI]T
ION.
r
.5 qo_!!TBll!,LE&
IDENI
rFI!rATI-qN
F0tti l;rtre
ls ;rre ttsed to .tclerrtif
y a Serres 2000 Control ler'
l.rt.uh.nlr orvrlon
Cr.rdd tu..6-B
'iiB-11 Rflv
B
co!!t4!I -LILA
r
Iltq-
4N-D-qoI',tPEt{-'14roR
CHANGE
--4!!-!Lo!J!',s
Beginni'g early ln 198b, the cold junction compensating resistor was moved from
rTrount
jng on the rear of the case to place it on ^-t'-tppott assembled to the I /o board
so that the c:o*persatirrg resf stor i, no" un ,-ni"r.ut pu.a of the I /0 board
' At the
sarne
timrr, a change was made to add gold platrng to the edge card finters and also to
the case ternrrnals. Although the I/O board w'ith gold fingers and board mounted
conpensator cannot be installed in an older cas(l without gold terminals and a
clearancr: hole for the compensator, care must be taken to prevent gold plated CPU
boards f r-orn
betne n,jxed with I /o board with solder plated f ingers '
Mod
2000-2004
P/N 12OO-14\7
Mod
2014,2015
P/N
1200-1482
XOEL SEIBiT
PNOOiATXER
oo-aw
o ---,,__
od. efr
oq l[it
ox's
0da
Od' .vtir
t_
I
oMau
o-
,tF'W^--.
F,PROM
LABEL
P/N
MODEL
PART NUMBER
LABEL
P/N 1
200-1409
Mod
2005 Mod
2010,20
I
1
l,/N
1200-1499 P/N
1200-1468
CASE
LABEI,S
Mod
2012,2011
P/N 1200-1477
Mm:t
No. I rcrcc
ornrr No tft
PRODUCTI(IN
LABET,
Mod
2017
P/N 1200-1.492
Ore&
o2Fv&
O r.o*
o 1.__
3tv _
ad_
od
D1€
Bri,#
H:::-
l^drumn[ Drvr16
cbdtu!6_@
EffiEi:sl3
rj:lr _:_1.
r=
tEI=
iE,#""
ld 3ffi
l% l:f
E..B:o
:g:*
Posrre csmftr ER Pu?
3m ry OreE! rcr!
l,,ictE' lrddtst'
i ni]- Io s- s r'- j
o -.s'r--
e--1-r,.'r.LN lD'r$eN
l
-3- LFE Instruments Di.vi-sion
:,r'i-Jl RL,\'lJ
The CASFI
L,ABEL
rs located on the outsrde top of the Serres 2000 case. l'hrs labe I h.rs
space foi^ rdentlfying, the prrmary and secondary output, alarm, setlsor and supply
volt'age specif icatrons. Any lnput or output hardware rnocllf
lcation to these
controllers requires that this label be remarked or replaced with a new label and thr:
appropriate conf
rguration nrarked.
The coutroller PARTNUMBER
LABEL
is located on the mother board at the rear of the'
front beze-l assembly. Any modificatron to a Serles 2000 controller requlrt's that
this label be changed to irrdicate the part number shipped. The SpAN
rs also lrsted
on thrs label and must be changed when the span linrits ar-e changed.
Ihe EPROM
LABEI,
is attached to the EpR0M
at
EPR0M
part number, its revisjon letter arrd
changed ln any way. Reprogramming the
replacetnent EPROM
ts required,the new EpR0M
'l'he
PRODUCTI0N
t,ABEL
is located
next to the fr-ont flange. This
It rdentifres data relevarrt
to
modrftcatfon
h;rsbeen
completed
the tinre of nanufactuye arrd
specif jes t
he
date. This label rs NOT
to be rerrrovedcrr'
EPR0M rs a factory procedure. If a
will have its own label.
on the out.stde top of the Serres 2000 c()rttl'oller case
rs the production control label used by the factor)i.
the manufacturing cycle and may be covered up after a
since the data will no longer be needed.
LF
E Inst ruments Divis ron
i5B-ll RF\I IJ
r.6 qqryM,L_LqB
g4Br Nqf{9qR!
Each Serres 2000 controller is assigned a ten dicit number that specifles lts
harclware and software confl€luration. The MOD
CENTER
can chanBe this part number to
sutt the applrcation ancl
the required modificatjons using the following description'
l .
6
.r YO!4!,!2000
,
2o0
),2o_9?299)
,299!.2.0!5
-ZQ
1-0_120
!-!
1.&2, fl0DEl-
NUI'IBIRANtt
t0l'11'1U|.l
ICATl0NS
i fl0Dtls
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lnn?
)nnI
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lA1
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I'.ri,zl
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it,'lDi
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lt ', t
i ' t5 l\', rt ff', 'i 'l
. i6' 16,
tG lG, '. '|
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I I ' I ' I I ' . F|lI
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? PRi.COOISSRON/(]FF
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7 PRI,ilEAIO/5
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Communicatlon:
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rlith
RemoteSet
Point
(ALl'12
not
available)
D2 flith
llon-isolated
RS232
Communications
t)3
, t{ithIsolated
RS232
Commttnication.c
D4 t4ith
|'ion-isolated
RS422Communications
D5
I |littrIsolated
RS422
Communications
D6 r llith
lsolated
Current
Loop
Communications
- , l'lodel
2005lrith
Start/Stop
' i l'lodel2005
*ith Auto/l'lanual
^ I l'lodel2005
Self
.Iune
with
Start/Stop
, , flodel
2005Self
Tune
withAuto/l,lanual
4. . SECONDARY
OUIPUI
O NOSECO|IT)ARY
1 SEI,
HTA.tSSR
()N/OTT
2 Srf,
t00tssR
0N/0FF
4 STC,
CO{]LSSR
IPR
6 StC,C00t
4/20
|,IADC
7 SFC,
COOIO/5
VDC
9 ANATOG
R[]RANSI'JIITIN6
4/20
I'IADC
TABI,E
1
- 1
r4ts!-t*!EB
-----]-;; - ;; x x-=-I I r,"
-l
Drgit
Nurnber
I l. 2. 3. 4.5.6. 7' 8' 9' 10' I
l---l
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'J)5-l I RFIVtJ
I .6
.
1 UqllFL.>?q_0q_2q0!,?0q?,
2003
,
200trr290_5_,,2!
1q,?01t_(contr_nued
)
5.
&
6,
. I|!PUI
CO[)T
00 J .IHIRI'10t0UPtt
O1 |(]|lERI'IOCO(JPLE
O2 RIHTRI'IOCOUPLI
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04 TTHIRI'IOCOI']PIT
05 N
T|.1ERI{OCOUPIE
06 t THtRI'10c0tJPti
O7 B
THERI'lOCOUPLE
OB PIAT]NIL
II IHERI'lOCOUPLT
09 Ni/N11Bt'lo
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I i00 .51
0\/0FF
I ltA-:5RltP :
4 0':,qa'pR
5 -fATd,'20l]1A0[
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7, OR8, - ALAR]'1CODI
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PROCTSS
2 t0l'lPR0CtSS
3 HI6HDTVIA.IION
' l.lotavaiI
abl
e on
l'lodels2002,
2004
or2005
(27
orZ|]),
4 t0l1
DIVIATI0N f t'lodel
2005only,
5 0NIItltR
'
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7 I)TVIAIIO|l
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&
10,
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I||ERI'10C0UPtt
20 lOOA
Pt
FID
i" RISOTUIION
?1 1OOAPtRID
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RTSOLUIION
40 0/5
VDC
60 ,1,,lf
mA0t
b1 4i
?0mA|ll
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r.6.2 ryq!_E-t,s
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2,
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&
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StLiC.tI0|'l
OO
. STANDARDUNII
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C0NIR0LLtRSl'1AY|,{0.I
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I|"iIRI'lOCOUPLE]YPtS
05,09,10,
110R12,
TABLE
I-1 (CONTINUED)
4, _ SFTONDARYOUTPUI
(r00P
fl1
0|'rrY)
O NOO|]IPUT
i]TAISSR
ON/OTF
COOL
SSRON/OFF
' .4 fnn (eD TDo
l'10D
tLS
?f12 ; 2013 TDESCRIPil0N
1/0C0rl'1,
lrl-n
(0lrih,l4/0
t0i!i,1,filTH
tOr'tl'l
81 85 ,'C1 ''fa" 2PROFILES
82 i 86 , C2 I C6 i 4PR0FIL[S
3T 87 t] ' C7 I BDBOFIIIS
84 88 , t4 . lB . 16PR0FI[[S
6 r C00l
4/20
mADC
B, l00t
0/5VDC
I A
] [VENIRITAY
. B RTTRA|'iSI1II
PV
l].RETRA|'{SI'1II
SP
TABLEI-2
-6-
LFE Instrurnents Divrsion
1
.6.2 Uqlqlsj?q12! Ql2_(
continued )
StC0l'lDARY
0UIPUI
(cont>)
1!-00P
{2
0l'lLY) I
D
I HrnISSR
otl/OrF
t i C00tSSR
0N/0FF
Fi IIATSSR
TPR
G
i C00tSSR
TPR
|.|
i l.|[AT4/20
mADC
I C00t
4/20
mADC
K
, HIATO/5
VDC
t . COOL
O/5
VDC
N IVINI
RITAY
P. RI]RANSIII.|PV
0 RtiRANSI'IlTSP
|(I lOOA
Pt
RTD
_
1"
RTSOLUIION
I lUOA
PtR.|D.
0.1"
RESOTUTIO|l
R. 0/5
VDC
ll , 4/10mADC
I N0TNPUI
il'l0Dil
?012
- t00P
2)
N0Tf: IARtY
C0|iIR0LLtRS
l'lAY
N0I|]AVt
THtRI'l0cOtjPtt
lYPts5,9, A,B
ORC.
958-31 REV tJ
4,
I
:
I
5,&6,
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1,
2t,
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4'
5i
6
l',
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qi
:
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C
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KTHIRI'IOiOUPLi
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STHTRI'IOCOUPtE
I I|lERIIOCOUPtE
N
I|1iRI'IOCOUPtI
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B
IilIRI'lOC{)UPLT
PTATINTI
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i
18?l'10
TlltRl'10C0UPtt
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I|1ERI'l0C0UPtE
ll
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E
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(tOOP2-|1(]|.itATC|"]lNG)
G FrIGl.lPROCFSS
H IOIi
PROI,ESS
J i,]IGI]|)iVIATION
|(
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DIV]AIION
l'l I)iVIATIO|'1
BAt.lO
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TABI
E 1-2 (
CONTINIIED)
-7- LFEInstruments Divisron
J>r-Jl REV
B
I .6.2 MODELS
2012 & 201i (
cont
irruerl)
B..ALARl'I2IO|)E
(LOOP
1. NON
tATCHI|]G)
i 0i|l0ALARtl
I 1 r |-|IGHPROCTSS
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4 : t0l{DiVIAII0N
I 5:tvtNTRttAY
i TiDiVIATI0|.lBAND
I (t00P
P1.IA]CHI|.IC)
!
ERROR
ALARil I
ln
iB
ic
t0
:I
HIG||PR0CISS I
t0i4
PR0ctss .
HIG|I
DEVIATION
J
Lo|l
DEVIATI0N
I
DtVIAll0l']SAND r
9, &
10,
- SPFIIAL
r-0LlF
L:'r
' STANlrARl
Ullp :
Art
0riltRs
- ASstGNID
BYFA(]IoRY
iTABLE
1-2 (CONTINUED)
1.{r.
J {qqE_L_.s
2_oJL
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!0L5
1,
&2,
- t'l0t)tL
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, h0DELS i ,
', 2014 i 2015 I DESCRIPTION i
tuO
R&s ii/R&5 ,
, 11 JA Standard
flodel|{o
Communications ,
: J? . JB : l,lith
Non-rsolated
RS232Communications
.
Jl Jt ' ilith
Isolated
RS232
Communications
J4 JD ' l{ithNon-isolated
RS422[ommunicationr
J5 , lt ilith
Isolated
RS422
Communications :
J6 , lF ' ilith
I;olatedCurrent
Loop[ommunicat
ions
3,' PRII'IARY
0UTPUI 4,- UNUSED
itsL
rorwrBr
frlo
srrDriltRr
] A INCRTASI/DICRTASE
sSR.|lIA'IN[' O FOR
AtLUNITS
', 7 i s ir|1cRrRsilorcRtAsE-l]00li|'lG
:
5.&6,
- I|lPTTCODE
00 .t
-rlERf40f0uPr[ 09 \i/Ni18""lrlo
THtRI'l0rOLJpL[
r 01
i K
.IHERf'l0C0UpLi l0 li5""Re/lrl26?Re
.I|1[RI'10[0UPLE
i 02
i RIHtRil0C0UPtt ! 11
, li3";Re/1i25?ReI||tRt'1gCgUPtt
03
iSIHFRI'10C0UPI[ i 12tl4l1,125?ReT|1[R||0C0UPIE
, 04, T
TfttRt'l0C0UPLt ,
i 05
, |i
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IHERtl0C0UPtt ?1 1000Pt
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Il"1tRt'10COUPt
F
i 08
i PLAI]NEL
II T|IIRI'IOCOUPLT ! 40
i O/5lDC
, , 60
. 4/20
mADC
TABLEI-3
LFEInstrunents Drvrslon -8-
'15\-11 RIi.t/
l'l
l.b.I M0DEI,S__201.{
& :015 (coltrrrued)
1, AtARr'l/
til(iR
1
O NO
ALARI'1
1 HIG|lPROCTSS
2 r0it
PR0ctss
3 |lI6|i
DIVIA]
ION
4 tOIi
DTVIATION
5 0N
T
If'tER
6 0FFTII'ltR
1 DTV]AT
iONBANI)
B, ALASr'1lrlili8
2
sAr'rtASeLiniZrrr,trn
r
toB
colrnoiLrns
I{ITHOU'I
SLIDII]IRIFTIDBACKONtY.
IHIS
DIGIIiIUST
BE
"O'FOR
SLIDEIIIRTUNITS,
9,&10,
- SPECIAtC0DE
OO
= S]
ANDARD
UNiI
AttOIHTRS.
ASSIGNID
BYFACTORY
TABI,E1-3 (CONTINUED)
|
.6.4 MODEL
201
7
1,&2,'r(0DtL
&
PR0r-trt
c0Dt 3,- cOl'lt'ltJt'llcAII0NS0iTloll
A5 I PROFItT
iIIT|]255SIGI1TNIS O |'lOCOI'II'IUNICA.I]Ot'{S
A62PROFILIS
- 127
SIGiIII'ITS
IAC|I 1 RS232CNO|'I-]SOIAIID
(|.l-I)
A74
PROFITIS
- 63
SIGI{I|'ITSTAC|| 2 RS232C
ISOLATID
AB
8PROFITIS
. 31
SIGI'ITI,IISTACI1 3 RS422NON'ISOLATiD
(N-I)
A9 16
PROF]LIS
. 15SI6I'1E|'iTSIACil 4 RS422ISOTA]TD
5 20mACURREl.lI
t00P
(lS0LATtD)
A R[t'l0IIPAUSE,NOCOI'II|IUiIICATIONS
4,
- ANATOGPROFITI
OUIPUI 8 REI'IOTE
PAUSE
&
RS232C
I'IOi.{-ISOLAITD
04-20mA I [il3[lli::I
[3i]l'-li!ii;il,''
I RII'1OItPAUST&RS422ISOTATID
A 0-5VDi F Ril't0ltPAUSE&20mACURRIN]
t00P
(l)
B l-10
t'Dt
C 0-20mA
5.,6,,I. &
B. REIAYI)UIPI]TS
5,-RrLAYi.AUil(iflR)
6,
'RELAY
2 . ALf'12
(Et'1R)
7. RitAY
] . OUII
(SSR1)
B,-RIIAY4
- OUI2(SSR2)
OUIPUIRELAYCODII'I6
O |'lO
RELAY
1 OFFEVTN]
2 O|lTVINI
] POIIERFAItLA]C||
4 STOPALARI'I
5 PAUSEAtARI'l
6 PAUSTISTOPAtARil
9,
&
10, iP[LrAtr0Dt
OO
. STANDARD
UN]T
Att O]HIRS.
ASSI6|{iDBYFACTORY
TABLE1-4
-9- LFE Instruments Drvision
lr\-Jl Rhl tJ
I.7 sER!E!_?.0!QIqNTR0LLER
spECrFrcATroN.s
1.7.
I MODEL
DESCRIPTI(]N
MODEL,
2OOO
MODEL
2OO1
MODEL
20O2
MODEL
2OO3
MODEL
2OO4
MODEL,
2OO5
MODEL
201O
MODEI-
201
1
MODEL20I 2
Standard single loop microprocessor based PID process controller
ut1l1zing a 6 switch front panel keypad including srART/srtjp key.
Same as Model 2000 except supplied wrth digital cornmunicattons
capability.
Standard single loop rnicroprocessor based PID process corrtrol ler
utrlizing a 6 switch front panel keypad includrng AUTO/MANUAL
key.
Thls rnodel with dieital cornmunications is also ident ified as Model
2002.
Self turring single loop microprocessor based PID process control ler
utilizing a 6 switch front panel keypad including srARTisrop key.
Thjs model with dieital communicatiorrs is also identified as Morl
e1
2003.
Self tuning single loop nicroprocessor based PID process control ler
utilizing a 6 switch frorrt panel keypad including AUTO/MANUAL
key.
This model with digital comrnunications rs also identifled as Model
2004.
Srngle loop zone controller with rsolated remote setpoint tnput for
use wlt"h Model 2017 setpolnt protrammer. There are four versions of
this model which are - srART/srOP, AUT0/MANUAL,
self tune with
START/STOP
and self tune with AUT0/MANUAL.
Standard single loop microprocessor based PID process control Ier
utrlizing an 8 switch front panel keypad includirrg both START/STOP
and
AUTO/MANIIAL
keys. Thjs controller can be user programmed
for up to 9
preselected multisetpoints or a single ramp
and soal<
profile havirrg up
to 8 ramp and soak segments for up to 100 hours per interval. The
ranp and soak control includes assured soak and repeat cycle
capabilr-ty.
Same as Mode
I 20l0
capability. except srrpplied with digital conrmunicat
i ons
Standard single loop rnicroprocessor^ based PID prof rle corrtr-o11er-
utilizing an 8 switch front panel keyboard irrcluding PAUSE/RESUME;rrid
SrART/RESET
keys. Thi-s controller can be set up for 2 profiles of j')
segments each, 4 profiles of 64 segments each,8 proflles of l2
setments
each or l6 profiles of 16 setfirents each. Ranp and so;rk
setnents may
be up to 100hours per interval. Assured
soak and repeal
cycle capability is rncluded. The corrtroller may also be confrgured
to lock out the UP/DOWN
arro\t keys to prevent an unauthorized user
fronr changing the set point value.
available on this nrodel.
LFE
Instruments Divis ion -10-
Communications options are
t.7. I t-,lODLL
DFlStlRi
l1l
ltN i!(rUIlIN!l_E_!!
MODEL
20
I3
MODEL20I4
MODEL
20I5
Jrr-J1
RI'.\'tr
to Model 2014 except that rt also has the
and soak capabilrties as descrrbed for Mrldel
dieital communications
is also jdentrfled;rs
Standard 2-loop microprocessor based PID profrle corrt
ro1ler utiltztnt
an B switch front panel keypad lncluding PAUSE/RESUME
;rnd START/RESET
keys. This controller is identical to Model 2012 except that tt cart
control two independent process loops and is supplied with one
alarnlevent relay.
mode
I .Communrcations
options are available on thrs
Standard single loop rnicroprocessor based PID position control 1er
utilizing an B switch front panel keypad irrcluding START/STOP
and
AUTO/MANUALkeys. Thrs controller is speclfically designed for use
wlth an external AC reversible electric motor operator havrng a
feerltrack potetrtionreter. A separate version of the Model 2014 is
avarlable for use in applications wlthout a feedback potentrometer.
The outputs are lA solid state relays to drive the motor operator.
One alarmltimer relay 1s supplied. Thjs nodel with diSit.al
cornnrunicationsis also ident-tfred as ModeI 2014.
Thrs model 1s identical
multisetpoint and ramp
2010
. This nrodeI wi
th
Model
2015.
MODET,20
I7Set.point proBramner to provtde a common
remote setpornt for Model 2005
zone cont.rollers. This progranner may be set up for a single profrle
with 255 segmentsor llp to 16 profiIes with I5 segments
each. Fortr
event/alar-nt outputs aye provided. There is no lnput to these
controllers. This model is available with drgjtal commttnlcations.
-11- LFE Ins*.ruments Drvtslon
\- i
I
i.:
t{iV tl
!;lt\il81t ill!.!!i 1
|AT
IONS
IJQJ[ ;,:/:
BECAUSE
THE SERIES 2OOO
CONTROT,LERS
HAVECOMMON
HARDWARE,
THESE
GENER]\I,
SPECIFICATIONS HAVE ALL BEEN COLLECTED TOGETHER FOR EASII OF
PRESENTATION.
A PARTICUT,AR
CONTROL,LER
MAYNOT
HAVE
ALL OF'THE FI1ATIIRES
DES(]RIBEI)
BEIOW
BUT
IF A FEATURE
IS SUPPI,IED, IT WIL,I, OPERATE
AS
DETAI
LED BELOW.
AI I sper:i
f rcat jons are under reference corrditions of +23 t2 degrees ll7 \'Arl
tl
!ISf'1.{!: Bltlr: vacuun fluorescent display wrth two rows of eight alpharrr'neri.
chalar:ters. Multrcolored alarm, output and status rnclrcators.
DE9JY4l lllryls: selectable in sof
tware progranrnring
for currerr
t. and vol tagc rrprt
types; f ired by progr;rnr
on al l temperature inprrt corrtr-ol
Iers.
I'-4!;EryQ
lJNIr':;: Twrt
character alphanumeric legend selectable jn sot tware pi-ograrrfr
rrg,
fot t'ttl'tent
oi-voltage inputs. Also used to select F or c for temper-ature
rlnlts.
P(ll
4RITY: I,ositive assumecl
, negatrve slgrr displayed.
qYU\ !'{!iE: Displays "INplJT OPEN" err-or message for erther netarlve oi-posrrrvp
over^rilnije
on Ienperature ]"npul,
control lers.
B-q:jlqrysf,
l'!ME: 'Il're standarcl controller is supplied as ciescrrbed below. Specrzr1
sh0r'ter ol lorrg,er
responses are avaj lable for sonre
nrodels, contact the factoi-y. Ttre
I
esportse is irf
f
r:cted by t.hree itenrs:
I, Arralog,
inprrt
filtt_.r
- approx.
0.1sec. for
2. (loltvers'ion
rate - 0.6 seconds per sample
l. Drgrt;rl frlter - "Box
Car" jntegrat.i
on _ t
drg,ltal f rlter js sof
tw;rre
selectable. )
to-90i(
err samp
ies
9rllt14lI."rtj
IL.-YIEE
ryEE
RANGII
: r
5
,!!!84!E T!{fl!8,!ALrRI.
RAN0E: -20
trt .55 rleEirets
C,
lo '65 degrees t..
(For sorrtr.t
nroclr'ls,
lhe
Shock amp
1i
tucle
one rrri
rlute
. 20
L1!]MilllfY
: 0-907 r-ion-condensing.
SHll!,t!: I0 shoclts rn r:ach of three nrutrril
I
1y perperrclicu
lar p
larres
s;hall ire 509's hillf sine, 7 rrr.i
lliseconris.
Ui84I!tliN: .020 inch double
amplrtude
fronr
l0 to 50 to l0 hertz rn
nrinrrtr'::
irr
r:ach
of three mrrtu;rlly
perpendrcular
planes.
ry48ryr-L-ltl
l]ll
P0ttER: ll7
than 5 rninutes.
; 50-60
Hz; (220
V
l0 l,riat
ts t
ypical; I
240 VAC
optrorra
1)
5 Watts rnaxrrnunr
.
:I
VA(,
ESS
r102 oi
l.
Flq![g _(i{),NSt
]MPT
rON
:
LFFI
Irrstrrurients
I)rvts
ion -t2-
'153-i
l REVB
16
- 1t6
screw
FIOUSING: Plug-rn moldecl ABS to
termlnals on rear barrler.
NoIS!_sErEQrflN:
f
1t ),l4 DrN Connections through
[]omnron
Mode: 140 dB typicar - 120 dB minirnum
G 60 Hz.
Normal Mode: 65 dB typical - 60 dB mi-nimurn
G 6O Hz.
TIUIIEATUB!_STABIL,ITY: !2 uV/'C typicat - !6 vv loC rnaximum.
INPI]TS
CURRENL
0R _LOLTAGE
INpltTS: May be supplred with
0/100 nrADC.
vottaee lnilas may
be from 0/10 mVto 0/
Maxrrnum
error rs t2 counts. Maximum
display span is
typrcal, 115 PPM/oC
rnaximunr
.
BE{,04rulQ!: AIDconverter -
MEMORY
PR0TECTION: RAMwith
I part in 32,000.
Lrthium battery backup.
RTD ranges -40 PPM/
"C
current, rrrput.s
fiom 0/100 uA to
3OO
VDC.
-3200
to +3200
counts.
AIarnr
exceed
THERMOCOUPLE
TEMPERATURE
INPUTS
:
'IHERM0COIIPLE
BREAK: Displays "INPUT 0PEN" message for open t,hernrocorrple,
outputs are turned on; control outputs are turned off.
THERMOCOUPLE
RESISTANCE: Maxjmum therrnocouple loop reslstance rrust not
1000.
SPAN TYPICAL ERROR MAX. ERROR
-2991-250'F
-25O
I
+1
4O2
o
F
t84
I
-152
l52l+761
+
-341l-100 oF
-100/
+2482
"F
-207
I -73 oC
-7)l+1361
oC
+321200'F
+2001+49O
oF
+4901+3199
"F
0l*gl oc
+93
1
+254
'C
+2541+
1759
'C
!4
t3
!2
tl
z
2
OC
OC
OC
OC
On
OF
O^
t,
OC
+
+
OF
OF
lr
I
OC
OC
1 l3 0F
t I oF
r
OC
!()
11 7 'c,
2 0c
-.'
-l
1
-10
(
tl
+
+'-) r
f ) I
OF
(
a
+
-6
-1
!2
t z t,
+1 o
a
-13- LFEInstruments Divrsi.on
This manual suits for next models
13
Table of contents
