LG PRHR Series User manual

System
Heat Recovery Unit
INSTALLATION MANUAL
LG
MODELS: PRHR Series
website http://www.lgservice.com
IMPORTANT
• Please read this installation manual completely before
installing the product.
• Installation work must be performed in accordance with
the national wiring standards by authorized personnel
only.
• Please retain this installation manual for future reference
after reading it thoroughly.
ENGLISH ITALIANO ESPAÑOL FRANÇAIS DEUTSCH
PORTUGUESE

2HR Unit
PRHR Series Heat Recovery Unit Manual
TABLE OF CONTENTS
Safety Precautions....................3
Features & Installation Part......4
Installation
Selection the best location &
Dimensional Drawings.................5
HR Unit installation......................6
Thermal insulation & Wiring con-
nection.........................................8
Setup the switch of HR Unit ........9
Coil Exchanging method ........12
■Pipes: Low Pressure Gas side
High Pressure Gas side
Liquid side
■Suspension bolts, Flat wash-
ers
■Insulation materials
■Connecting cable
■Electric drill
■Hole core drill
■Spanner .....half union
■Brazing machine
■Nitrogen gas
■Gas-leak detector
■Screw driver
Installation Requirements Required Parts Required Tools

ENGLISH
Installation Manual 3
Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be followed.
■Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by
the following indications.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
Have all electric work done by a licensed electrician according
to "Electric Facility Engineering Standard" and "Interior Wire
Regulations" and the instructions given in this manual and
always use a special circuit.
• If the power source capacity is inadequate or electric work is per-
formed improperly, electric shock or fire may result.
Ask the dealer or an authorized technician to install the HR
unit.
• Improper installation by the user may result in water leakage, elec-
tric shock, or fire.
Always ground the product.
• There is risk of fire or electric shock.
Make the connections securely so that the outside force of the
cable may not be applied to the terminals.
• Inadequate connection and fastening may generate heat and
cause a fire.
For re-installation of the installed product, always contact a
dealer or an Authorized Service Center.
• There is risk of fire, electric shock, explosion, or injury.
Do not install, remove, or re-install the unit by yourself (cus-
tomer).
• There is risk of fire, electric shock, explosion, or injury.
Do not damage or use an unspecified power cord.
• There is risk of fire, electric shock, explosion, or injury.
Do not touch the power switch with wet hands.
• There is risk of fire, electric shock, explosion, or injury.
Avoid a place where rain may enter since the HR unit is
for indoor.
• There is risk of property damage, failure of product, or elec-
tric shock.
Install the HR unit at a place in which it is not affected
by operation mode changing noise.
• Installation within cell such as meeting room etc. may dis-
turb business due to noise.
Always check for gas (refrigerant) leakage after installa-
tion or repair of product.
• Low refrigerant levels may cause failure of product.
Keep level even when installing the product.
•
To avoid vibration or water leakage.
Securely install the cover of control box and the panel.
• If the cover and panel are not installed securely, dust or water may
enter the HR unit and fire or electric shock may result.
Be cautious when unpacking and installing the product.
• Sharp edges could cause injury. Be especially careful of the case
edges.
Safely dispose of the packing materials.
• Packing materials, such as nails and other metal or wooden parts, may cause stabs or other injuries.
• Tear apart and throw away plastic packaging bags so that children may not play with them. If children play with a plastic bag which was
not torn apart, they face the risk of suffocation.
Do not store or use flammable gas or combustibles near the
HR Unit.
• There is risk of fire or failure of product.
Use the correctly rated breaker or fuse.
• There is risk of fire or electric shock.

4HR Unit
Features & Installation Part
Features
Installation Part
• Installation Manual
• Hanging bolts (4 x M10 or M8, Nut(8 x M10 or M8), Flat washers(8 x M10)
• Reducers
Control Box
Connection Pipe
(to outdoor unit)
Connection Pipe
(to outdoor unit)
Coil assembly, Solenoid
Connection Pipe
(to indoor unit)
Model
Max. Connectable No. of Indoor Units
Nominal Input Cooling
Heating
Net. Weight kg
lbs
Dimensions Inch
(W*H*D) mm
Casing
Connecting Pipes Indoor Liquid Pipe [mm/inch]
Gas Pipe [mm/inch]
Outdoor Liquid [mm/inch]
Low Pressure [mm/inch]
High Pressure [mm/inch]
Sound Absorbing Insulation Material
Current Minimum circuit Amps(MCA)
Maximum fuse Amps(MFA)
Power Supply
PRHR020 PRHR030 PRHR040
243
26 40 40
26 40 40
19 20 21
41.9 44.1 46.3
31.5*8.6*24.3 31.5*8.6*24.3 31.5*8.6*24.3
801*218*617 801*218*617 801*218*617
Galvanized steel plate
Ø9.52[3/8
Ø15.88[5/8]
Ø9.52[3/8) Ø12.7[1/2] Ø12.7[1/2]
Ø22.2[7/8] Ø28.58[1
1
/ 8 ]Ø28.58[1
1
/ 8 ]
Ø19.05[3/4] Ø22.2[7/8] Ø22.2[7/8]
Flame and resistant foamed polyetinylene
0.2
15
1, 50 Hz, 220~240V
Models
High pressure
Gas pipe
Low pressure
Liquid pipe
Indoor unit
reducer
HR unit
reducer
PRHR020
PRHR030/
PRHR040
OD22.2 Ø19.05 Ø15.88
OD15.88 Ø12.7
Ø6.35
OD9.52
Ø6.35OD9.52
OD19.05 Ø15.88 Ø12.7
OD12.7 Ø9.52
OD12.7 Ø9.52 OD15.88 Ø12.7
OD22.2 Ø19.05 Ø15.88 OD28.58 Ø22.2 Ø19.05
OD15.88 Ø12.7 OD19.05 Ø15.88

ENGLISH
Installation Manual 5
Installation
Installation
■ Select installation location of the HR unit suitable for following conditions
•Avoid a place where rain may enter since the HR unit is for indoor.
•Sufficient service space must be obtained.
•Refrigerant pipe must not exceed limited length.
•Avoid a place subject to a strong radiation heat from other heat source.
•Avoid a place where oil spattering, vapor spray or high frequency electric noise is expected.
•Install the unit at a place in which it is not affected by operation noise. (Installation within cell such as meeting
room etc. may disturb business due to noise.)
•Place where refrigerant piping, drain piping and electrical wiring works are easy.
NOTES
* Be sure to install the inspection door at the electric control side.
** If reducers are used, servicing space must be increased equal to reducer's dimension.
Selection of the best location
Dimensional drawings
(*) Inspection door
(servicing space)
481
345
453(174)
218 182 60
30
182
(174) 41961 (137)
124
450
450
300 more
(**)(Servicing space)
300 more
(**)(Servicing space)
450 more
(Servicing space)
300 more
(**)(Servicing space)
7
1
2
3
6
4 5
100 more
100 more
(Servicing space)
(Servicing space)
100 more
(Servicing space)
100 more
100 more
(Servicing space)
(Servicing space)
100 more
(Servicing space)
1 Low pressure Gas pipe connection port Ø28.58 Brazing connection Ø22.2 Brazing connection
2 High pressure Gas pipe connection port Ø22.2 Brazing connection Ø19.05 Brazing connection
3 Liquid pipe connection port Ø12.7 Brazing connection Ø9.52 Brazing connection
4 Indoor unit Gas pipe connection port Ø15.88 Brazing connection Ø15.88 Brazing connection
5 Indoor unit Liquid pipe connection port Ø9.52 Brazing connection Ø9.52 Brazing connection
6 Control box
7 Suspension bolts M10 or M8 M10 or M8
No. Part Name Description
PRHR040/030 PRHR020

6HR Unit
Installation
•Select and mark the position for fixing bolts.
•Drill the hole for set anchor on the face of ceiling.
•Insert the set anchor and washer onto the suspen-
sion bolts for locking the suspension bolts on the
ceiling.
•
Mount the suspension bolts to the set anchor firmly.
•Secure the installation plates onto the suspension
bolts (adjust level roughly) using nuts, washers
and spring washers.
1 Set anchor
Old building New building
2 Plate washer
3 Spring washer
4 Nut
5 Suspension
bolts
HR Unit Installation
CAUTION : Tighten the nut and bolt
to prevent unit falling.
Six-sided Nut
(M10 or M8)
Hanger metal
Hanger metal
Hanger metal
Flat washer
Flat washer
Flat washer
(M10)
Suspension bolt
(M10 or M8)
A
1. Using an insert-hole-in- anchor, hang the suspension bolt.
2. Install a hexagon nut and a flat washer (locally-procured)to the suspension bolt as
shown in the figure in the bottom, and fit the main unit to hang on the hanger metal.
3. After checking with a level that the unit is level, tighten the hexagon nut.
* The tilt of the unit should be within ±5°in front/back and left/right.
4. This unit should be installed suspended from ceiling and side A should always be
facing up.

ENGLISH
Installation Manual 7
Installation
CAUTION:
HR Unit should be installed that top side is facing up. If not, it may cause failure of the product.
Ceiling
Top side
Top side
Top side
WARNING:
Before brazing work, remove gas in the HR Unit by cutting the three pipes in the small circles on the figure.
If not, it may cause injuries.
Remove the caps before connecting pipes.
Gas pipe Ø15.88
Liquid pipe Ø9.52
Brazing Type
Liquid pipe
Liquid pipe
Low pressure gas pipe
Low pressure gas pipe
High pressure gas pipe
High pressure gas pipe
Liquid pipe
Low pressure gas pipe
High pressure gas pipe
(Brazing Type)
CAUTION:
•Whenever connecting the indoor units with the HR unit, install the indoor units in numerical order
from No.1.
Ex) In case of installing 3 indoor units : No. 1, 2, 3 (O), No. 1, 2, 4 (X), No.1, 3, 4 (X), No.2, 3, 4 (X).
•Take care of no thermal damage on the valves of the HR uint.
(Especially packing part of valve) Wrap the valve with a wet towel when brazing it.

8HR Unit
Installation
Insulate the connected pipes completely(all thermal insulation must comply with local requirement)
Thermal Insulation
Wiring Connection
Refrigerant pipe
(Local supply)
Thermal insulator for refrigerant pipe
(Local supply)
Overlap with thermal
insulator for piping
Make sure that there is no
Thermal insulator for
refrigerant pipe(Local supply)
clearance here
CAUTION:
Insulate completely unconnected pipes as shown in the Figure.
Not connected pipe
Always seal up the
tip of unused pipe by brazing
Thermal insulator for
refrigerant pipe(Local supply)
Make sure that there is no
clearance here
Connect the wires to the terminals on the control board individually according to the outdoor unit connection.
•Ensure that the color of the wires of outdoor unit and the terminal No. are the same as those of HR Unit respectively.
Terminal Block HR Unit
1(L) 2(N) 3 4
HR UNIT POWER INPUT
Indoor
unit
Outdoor
unit
Central
controller
AB E F C D Vcc GND
Main
outdoor unit
WARNING : Make sure that the screws of the terminal are free from looseness.

ENGLISH
Installation Manual 9
Installation
Setup the switch of HR Unit
1. Main function of SW02M
ON S/W Selection
No.1
Method for addressing valves of an HR unit (Auto/Manual)
No.2 Model of HR unit
No.3 Model of HR unit
No.4
No.5
No.6
No.7 Use only in factory production (preset to “OFF”)
No.8 Use only in factory production (preset to “OFF”)
SW02M
1) Selection of the method for addressing valves of an HR unit (Auto/Manual)
Auto
Manual
Switch No.1 OnSwitch No.1 Off
2) Selection of the model of the HR unit
123
12
1
3
2
4
(For 2 rooms)
PRHR020
(For 3 rooms)
PRHR030
(For 4 rooms)
PRHR040
Initial
Setting
1 room
Connected
2 rooms
Connected
3 rooms
Connected
4 rooms
Connected
❈Each model is shipped with the switches No.2 and No.3 pre-adjusted as above in the factory.

10 HR Unit
Installation
WARNING
If you want to use a PRHR030 for 2 rooms HR unit after closing the 3rd pipes, set the dip switch for 2 rooms HR unit.
If you want to use a PRHR040 for 3 rooms HR unit after closing the 4th pipes, set the dip switch for 3 rooms HR unit.
If you want to use a PRHR040 for 2 rooms HR unit after closing the 3rd and 4th pipes, set the dip switch for 2 rooms HR unit.
The unused port must be closed with a copper cap, not with a plastic cap.
2. SW05M (Rotary S/W for addressing HR unit)
Must be set to '0' when installing only one HR unit.
When installing multiple HR units, address the HR units with sequentially increasing numbers starting from '0'.
Ex) Installation of 3 HR units
1234 1234 1234
34 34 3 4

ENGLISH
Installation Manual 11
Installation
3. SW01M/SW03M/SW04M (Dip S/W and tact S/W for manual valve addressing)
- Used in manual addressing of the valve in the HR unit
- Set the address of the valve of the HR unit to the central control address of the connected indoor unit.
- SW01M: selection of the valve to address
SW03M: increase in the digit of 10 of valve address
SW04M: increase in the last digit of valve address
- Prerequisite for manual valve addressing : central control address of each indoor unit must be preset differ-
ently at its wired remote control.
S/W No. Setup
No.1 Manual addressing of valve #1
No.2 Manual addressing of valve #2
No.3 Manual addressing of valve #3
No.4 Manual addressing of valve #4
SW03M Increase in the digit of 10 of valve address
SW04M Increase in the last digit of valve address
SW01M
SW03M
SW04M
Write positions of indoor units connected with each port and Central address, also write rotary S/W number
of HR Unit like below example.
If port 4 is not connected with an indoor unit or HR unit is PRHR030,
don't write on blanks concerned with port 4.
Rotary S/W number
HR Unit ( Multi V Sync ) 0
X
060504
Central address
of indoor unit
( In case of manual addressing of
valves )
X
Conference
Room 1
Dormitory
Room 2
Lecture
Room 1
Position of
indoor unit
4321
Port Number
NOTICE

12 HR Unit
Coil Exchanging Method
Be sure that system power off before exchanging the coil.
Check the position of the solenoid coil with the label attached on the cover inside when abnormal noise is
heard loudly during operation.
Position label of the solenoid coil(PRHR040)
Room 4
Bypass
(CN11)
Room 4
Low
(CN07)
Room 3
Low
(CN06)
Room 2
Low
(CN05)
Room 1
Low
(CN04)
Bypass
(CN12)
Room 4
High
(CN07)
Room 3
High
(CN06)
Room 2
High
(CN05)
Room 1
High
(CN04)
Room 3
Bypass
(CN10)
Room 2
Bypass
(CN09)
Room 1
Bypass
(CN08)
Coil Exchanging Method
NOTICE
1. Remove the 2 securing screws.
Remove the cover by pulling on the bottom of the
cover and lifting up.
3. Remove the 4 securing screws.
Lift up and pull on the cover.
NOTES
Refer to the label concerned the solenoid coil's position
attached on the cover inside.
2. Take out the connectors on the pcb.
Remove the 4 securing screws.
Lay down the control box.
4. Remove the securing nut with a spanner.
Exchange the coil.

P/No.: MFL32987301 Printed in Korea
After reading this manual, keep it in a place easily accessible to the user for future reference.