LG DKS-6000 User manual

DVD KARAOKE SYSTEM
SERVICE MANUAL
DKS-6000/DKS-6001
DKS-6100/DKS-6101
MODEL: DKS-6000/6001
DKS-6100/6101
REVISE (PCB)
SERVICE MANUAL MODEL: DKS-6000/6001 DKS-6100/6101

- 1-1 -
[CONTENTS]
❍SECTION 1. GENERAL
• SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
• ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
• SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
❍SECTION 2. ELECTRICAL
• ELECTRICAL TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
• BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
• CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
• PRINTED CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
❍SECTION 3. EXPLODED VIEWS
• CABINET & MAIN FRAME SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
• Deck Mechanism Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
❍SECTION 4. REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
• DKS-6100 (Cabinet & Main Frame Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
• DKS-6101 (Cabinet & Main Frame Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
• DKS-6100/6101 (Electrical Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
• DKS-6000/6001 (Cabinet & Main Frame Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17
• DKS-6000/6001 (Electrical Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

- 1-2 -
SECTION 1. GENERAL
❏SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
5) Cleaning the lens surface
If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton
swab should be used, taking care not to distort this.
6) Never attempt to disassemble the pick-up.
Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do
not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of
this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
Storage in conductive bag Drop impact
NEVER look directly at the laser beam, and don’t let
contact fingers or other exposed skin.
Magnet
How to hold the pick-up
Conductive Sheet
Cotton swab
Pressure
Pressure

- 1-3 -
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong magnet-
ism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M Ω)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent sta-
tic electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
CLEARING MALFUNCTION
You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.).
Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of
the volume knob for more than 3 seconds.
If you reset your unit, you must reenter all its settings(stations, clock, timer)
NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.
2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.
Resistor
(1 Mohm) Conductive
Sheet
Resistor
(1 Mohm)
Armband
RESET jump wire
VOLUME
VOLUME KNOB
DOWN
UP

- 1-4 -
❏ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur-
face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
OTHER SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gen-
erate static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED “DAN-
GEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE
SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

- 1-5 -
❏SPECIFICATIONS

- 2-1 -
SECTION 2. ELECTRICAL
❏ELECTRICAL TROUBLESHOOTING GUIDE
POWER Check flow
No 5V_A.
No VF+
No 5.2VA
Check F101
Is there a DC voltage
at R101?
Is there a DC voltage At(+)
terminal of BD101?
Replace IC101.
Is 5.2VA section working?
Check F102
Replace D109.
Is 5.2VA section working?
Is 5.2V present at
emitter of Q107?
Replace Q107.
Replace R101.
Replace BD101.
A. B.
YES
YES
YES
YES
YES
YES
YES
YES YES
YES
YES
YES
YES
NO NO
NO
NO
NO

- 2-2 -
Check the I2s Signal of
IC601(2-CH IC)
Check the IC501
Check the output
signal of IC601
Check the IC602
Check the L, R of IC601
Check the L, R
Output of JK601.
OK
YES
YES
NO
NO
NO
YES
YES
YES
YES
Check the +5V of IC901
PIN 5, 10, 15, 17
Check the 5.2VA of
CN901 PIN16
Refer to Power circuit
Troubleshooting.
Check the PATTERN
Check the OSC of X901.
Check the IC902
Check the Oscillation
Check the Power (L➞H) of
IC901 PIN16
Check the IC901
YES
YES
NO
NO
NO
NO
YES
YES
YES
YES
YES
IC901 U-COM IC
TROUBLESHHOTING

- 2-3 -
1. Power check flow

- 2-4 -
2. Test & debug flow

- 2-5 -

- 2-6 -

- 2-7 -

- 2-8 -

- 2-9 -
❏BLOCK DIAGRAM • ESS 3-CHANGER SYSTEM BLOCK DIAGRAM
MITSUMI/SAMSUNG

- 2-10 -
• ESS 3-CHANGER MEMORY & HOST I/F BLOCK DIAGRAM

- 2-11 -
• ESS 3-CHANGER SERVO & MOTOR BLOCK DIAGRAM

- 2-12 -
• ESS 3-CHANGER A/V SYSTEM BLOCK DIAGRAM
IC601
CS4391
2CHDAC
DAC_CLK
DAC_CS2
DAC_DATA
DC-RST
DAMCLK
DABCK
DALRCK
L, R SIGNAL
L, R OUTPUT
JK601
IC602(KA5532)
OP-AMP
OPTION

2-13 2-14
❏SCHEMATIC DIAGRAMS
1. MPEG SCHEMATIC DIAGRAM
Video signal not oppeared
System not working or
scream is abnormal
27MHz Signal not oppeared

2-15 2-16
2. RF & SERVO SCHEMATIC DIAGRAM
TE, FE, RF Signal isn’t
appear or bad
Loading not move
Spindle not move
Focus, Tacking, SLED will not move
CD/DVD LD will not on