LG 47LP620H User manual

Printed in KoreaP/NO : MFL67715812 (1306-REV00)
CHASSIS : LB3AZ
MODEL : 47LP620H 47LP620H-TA
47LN549E 47LN549E-TA
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
LED TV
SERVICE MANUAL
North/Latin America http://aic.lgservice.com
Europe/Africa http://eic.lgservice.com
Asia/Oceania http://biz.lgservice.com
Internal Use Only

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CONTENTS
CONTENTS .............................................................................................. 2
SAFETY PRECAUTIONS ........................................................................ 3
SERVICING PRECAUTIONS ................................................................... 4
SPECIFICATION ...................................................................................... 6
ADJUSTMENT INSTRUCTION ............................................................. 10
TROUBLESHOOTING GUIDE ................................................................ 15
BLOCK DIAGRAM ................................................................................. 21
EXPLODED VIEW .................................................................................. 22
SCHEMATIC CIRCUIT DIAGRAM ..............................................................

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Only for training and service purposes
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of the circuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
Always perform an AC leakage current check on the exposed
metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩ and 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage
measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
Leakage Current Hot Check circuit
IMPORTANT SAFETY NOTICE
SAFETY PRECAUTIONS

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SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service
manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication.
NOTE: If unforeseen circumstances create conict between the
following servicing precautions and any of the safety precautions
on page 3 of this publication, always follow the safety precau-
tions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power
source before;
a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug
or other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver.
CAUTION: A wrong part substitution or incorrect polarity
installation of electrolytic capacitors may result in an explo-
sion hazard.
2. Test high voltage only by measuring it with an appropriate
high voltage meter or other voltage measuring device (DVM,
FETVOM, etc) equipped with a suitable high voltage probe.
Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its
assemblies.
4. Unless specied otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable
non-abrasive applicator; 10 % (by volume) Acetone and 90 %
(by volume) isopropyl alcohol (90 % - 99 % strength)
CAUTION: This is a ammable mixture.
Unless specied otherwise in this service manual, lubrication
of contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which
receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its
electrical assemblies unless all solid-state device heat sinks
are correctly installed.
7. Always connect the test receiver ground lead to the receiver
chassis ground before connecting the test receiver positive
lead.
Always remove the test receiver ground lead last.
8. Use with this receiver only the test xtures specied in this
service manual.
CAUTION: Do not connect the test xture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged eas-
ily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some eld-effect transistors
and semiconductor “chip” components. The following techniques
should be used to help reduce the incidence of component dam-
age caused by static by static electricity.
1. Immediately before handling any semiconductor component or
semiconductor-equipped assembly, drain off any electrostatic
charge on your body by touching a known earth ground. Alter-
natively, obtain and wear a commercially available discharg-
ing wrist strap device, which should be removed to prevent
potential shock reasons prior to applying power to the unit
under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or expo-
sure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder
ES devices.
4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classied as “anti-static” can generate
electrical charges sufcient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufcient to damage ES devices.
6. Do not remove a replacement ES device from its protective
package until immediately before you are ready to install it.
(Most replacement ES devices are packaged with leads elec-
trically shorted together by conductive foam, aluminum foil or
comparable conductive material).
7. Immediately before removing the protective material from the
leads of a replacement ES device, touch the protective mate-
rial to the chassis or circuit assembly into which the device will
be installed.
CAUTION: Be sure no power is applied to the chassis or cir-
cuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replace-
ment ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your
foot from a carpeted oor can generate static electricity suf-
cient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropri-
ate tip size and shape that will maintain tip temperature within
the range or 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed
of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
bristle (0.5 inch, or 1.25 cm) brush with a metal handle.
Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F)
b. Heat the component lead until the solder melts.
c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
(500 °F to 600 °F)
b. First, hold the soldering iron tip and solder the strand
against the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there
only until the solder ows onto and around both the compo-
nent lead and the foil.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.

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Only for training and service purposes
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through
which the IC leads are inserted and then bent at against the cir-
cuit foil. When holes are the slotted type, the following technique
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique
as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by
gently prying up on the lead with the soldering iron tip as the
solder melts.
2. Draw away the melted solder with an anti-static suction-type
solder removal device (or with solder braid) before removing
the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and
solder it.
3. Clean the soldered areas with a small wire-bristle brush.
(It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor
Removal/Replacement
1. Remove the defective transistor by clipping its leads as close
as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remain-
ing on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder
each connection.
Power Output, Transistor Device
Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit
board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as pos-
sible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and
if necessary, apply additional solder.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
3. Solder the connections.
CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
board causing the foil to separate from or "lift-off" the board. The
following guidelines and procedures should be followed when-
ever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the
following procedure to install a jumper wire on the copper pattern
side of the circuit board. (Use this technique only on IC connec-
tions).
1. Carefully remove the damaged copper pattern with a sharp
knife. (Remove only as much copper as absolutely necessary).
2. Carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and
carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper
pattern and let it overlap the previously scraped end of the
good copper pattern. Solder the overlapped area and clip off
any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern
at connections other than IC Pins. This technique involves the
installation of a jumper wire on the component side of the circuit
board.
1. Remove the defective copper pattern with a sharp knife.
Remove at least 1/4 inch of copper, to ensure that a hazardous
condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern
break and locate the nearest component that is directly con-
nected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the
nearest component on one side of the pattern break to the
lead of the nearest component on the other side.
Carefully crimp and solder the connections.
CAUTION: Be sure the insulated jumper wire is dressed so the
it does not touch components or sharp edges.

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SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement .
1. Application range
This specification is applied to the LCD TV used LB3AZ
chassis.
2. Requirement for Test
Each part is tested as below without special appointment.
(1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 5 °C
(2) Relative Humidity: 65 % ± 10 %
(3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz)
* Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed
each drawing and specification by part number in
accordance with BOM.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment.
3. Test method
(1) Performance: LGE TV test method followed
(2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC
4. Model General Specification
No. Item Specication Remarks
1 Market
Australia, New Zealand, Singapore,
Malaysia, Vietnam, Indonesia,
South Africa, Israel, A-ASIA
► Only Analog for A-ASIA
2. Broadcasting system
1) PAL/SECAM-B/G/D/K
2) PAL-I
3) NTSC-M
4) DVB-T
5) DVB-C
► PAL
3 Receiving system Analog : Upper Heterodyne
Digital : COFDM(DVB-T)
► DVB-T
- Guard Interval(Bitrate_Mbit/s)
1/4, 1/8, 1/16, 1/32
- Modulation : Code Rate
QPSK : 1/2, 2/3, 3/4, 5/6, 7/8
16-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
64-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
► DVB-C
- Symbol rate : 4.0Msymbols/s to 7.2Msymbols/s
- Modulation : 16QAM, 64-QAM, 128-QAM and 256-QAM
4 Scart Jack PAL, SECAM, NTSC ► Spec Out
5 Component Input Y/Cb/Cr, Y/Pb/Pr
6 RGB Input RGB-PC ► Analog(D-SUB 15PIN)
7 HDMI Input (3EA)
HDMI1-DTV/DVI
HDMI2-DTV
HDMI3-DTV
► PC
-. HD Model : HDMI version 0.7
-. FHD Model : HDMI version 0.7
► Support HDCP
► The number of Input ports is different by model.
8 Audio Input (1EA) RGB/DVI Audio
AV ► Common Port in AV & PC input.
9. SDPIF out S
10 Earphone out (1EA) Antenna, AV1, AV2, Component, RGB,
HDMI1, HDMI2, HDMI3
11 USB (1EA) For My Media(Movie/Photo/Music List)
or For SVC ► JPEG, MP3, DivX HD
12 USB (1EA) For Wireless dongle ► Only for EzSign TV(32/42/47/55/60LN549E-TA)
13 External Speaker Max 1W @ 8 ohm ► Stereo ,SE output
14 RS232C(1EA) Interactive mode support

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5. Supported video resolutions (2D)
5.1. Component Input (Y, CB/PB, CR/PR)
5.2. RGB Input (PC)
No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Proposed
1 720*480 15.73 60.00 13.5135 SDTV ,DVD 480I
2 720*480 15.73 59.94 13.50 SDTV ,DVD 480I
3 720*480 31.50 60.00 27.027 SDTV 480P
4 720*480 31.47 59.94 27.00 SDTV 480P
5 1280*720 45.00 60.00 74.25 HDTV 720P
6 1280*720 44.96 59.94 74.176 HDTV 720P
7 1920*1080 33.75 60.00 74.25 HDTV 1080I
8 1920*1080 33.72 59.94 74.176 HDTV 1080I
9 1920*1080 67.50 60.00 148.50 HDTV 1080P
10 1920*1080 67.432 59.94 148.352 HDTV 1080P
11 1920*1080 27.00 24.00 74.25 HDTV 1080P
12 1920*1080 26.97 23.94 74.176 HDTV 1080P
13 1920*1080 33.75 30.00 74.25 HDTV 1080P
14 1920*1080 33.71 29.97 74.176 HDTV 1080P
No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed DDC
1 640*350 31.468 70.09 25.17 EGA X
2 720*400 31.469 70.08 28.32 DOS O
3 640*480 31.469 59.94 25.17 VESA(VGA) O
4 800*600 37.879 60.31 40.00 VESA(SVGA) O
5 1024*768 48.363 60.00 65.00 VESA(XGA) O
6 1280*768 47.776 59.870 79.50 CVT(WXGA) X
7 1360*768 47.712 60.015 85.50 VESA (WXGA) X
8 1280*1024 63.981 60.020 108.0 VESA (SXGA) O
9 1600*1200 75.00 60.00 162.0 VESA (UXGA) X
10 1920*1080 66.587 59.934 138.5 HDTV 1080P O

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5.3. HDMI Input(PC/DTV)
No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark
PC(DVI) DDC
1 640*350 31.468 70.09 25.17 EGA X
2 720*400 31.469 70.08 28.32 DOS O
3 640*480 31.469 59.94 25.17 VESA(VGA) O
4 800*600 37.879 60.31 40.00 VESA(SVGA) O
5 1024*768 48.363 60.00 65.00 VESA(XGA) O
6 1280*768 47.776 59.870 79.50 CVT(WXGA) Х
7 1360*768 47.712 60.015 85.50 VESA (WXGA) O
8 1280*1024 63.981 60.020 108.0 VESA (SXGA) O
9 1600*1200 75.00 60.00 162.0 VESA (UXGA) X
10 1920*1080 67.50 60.00 148.5 HDTV 1080P O
DTV
1 720*480 31.50 60.00 27.027 SDTV 480P
2 720*480 31.47 59.94 27.00 SDTV 480P
3 1280*720 45.00 60.00 74.25 HDTV 720P
4 1280*720 44.96 59.94 74.176 HDTV 720P
5 1920*1080 33.75 60.00 74.25 HDTV 1080I
6 1920*1080 33.72 59.94 74.176 HDTV 1080I
7 1920*1080 67.50 60.00 148.50 HDTV 1080P
8 1920*1080 67.432 59.94 148.352 HDTV 1080P
9 1920*1080 27.00 24.00 74.25 HDTV 1080P
10 1920*1080 26.97 23.976 74.176 HDTV 1080P
11 1920*1080 33.75 30.00 74.25 HDTV 1080P

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ADJUSTMENT INSTRUCTION
1. Application Range
This specification sheet is applied to all of the LCD TV with
LB3AZ chassis.
2. Designation
(1) The adjustment is according to the order which is
designated and which must be followed, according to the
plan which can be changed only on agreeing.
(2) Power adjustment : Free Voltage.
(3) Magnetic Field Condition: Nil.
(4) Input signal Unit: Product Specification Standard.
(5) Reserve after operation : Above 5 Minutes (Heat Run)
Temperature : at 25 °C ± 5 °C
Relative humidity : 65 ± 10 %
Input voltage : 220 V, 60 Hz
(6) Adjustment equipments: Color Analyzer (CA-210 or
CA-110), DDC Adjustment Jig, Service remote control.
(7) Push the "IN STOP" key - For memory initialization.
3. Main PCB check process
▪ APC - After Manual-Insert, executing APC
* Boot file Download
(1) Execute ISP program "Mstar ISP Utility" and then click
"Config" tab.
(2) Set as below, and then click "Auto Detect" and check "OK"
message.
If "Error" is displayed, check connection between computer,
jig, and set.
(3) Click "Read" tab, and then load download file(XXXX.bin)
by clicking "Read".
(4) Click "Connect" tab. If "Can't" is displayed, check connection
between computer, jig, and set.
(5) Click "Auto" tab and set as below.
(6) Click "Run".
(7) After downloading, check "OK" message.
* USB DOWNLOAD
(1) Put the USB Stick to the USB socket.
(2) Automatically detecting update file in USB Stick.
- If your downloaded program version in USB Stick is Low,
it didn't work. But your downloaded version is High, USB
data is automatically detecting.
(3) Show the message "Copying files from memory".
(4) Updating is starting.
(5) Updating Completed, The TV will restart automatically.
(6) If your TV is turned on, check your updated version and
Tool option. (explain the Tool option, next stage)
* If downloading version is more high than your TV have, TV
can lost all channel data. In this case, you have to channel
recover. if all channel data is cleared, you didn’t have a DTV/
ATV test on production line.
(1)
filexxx.bin
(4)
(5)
(6)
(7)...........OK
filexxx.bin
(2)
(3)
Please Check the Speed :
To use speed between
from 200KHz to 400KHz
Case1 : Software version up
1. After downloading S/W by USB , TV set will reboot
automatically.
2. Push “In-stop” key.
3. Push “Power on” key.
4. Function inspection
5. After function inspection, Push “In-stop” key.
Case2 : Function check at the assembly line
1. When TV set is entering on the assembly line, Push
“In-stop” key at rst.
2. Push “Power on” key for turning it on.
→ If you push “Power on” key, TV set will recover
channel information by itself.
3. After function inspection, Push “In-stop” key.

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Only for training and service purposes
* After downloading, have to adjust Tool Option again.
(1) Push "IN-START" key in service remote control.
(2) Select "Tool Option 1" and push "OK" key.
(3) Punch in the number. (Each model has their number)
3.1. ADC Process
(1) ADC
- Enter Service Mode by pushing "ADJ" key,
- Enter Internal ADC mode by pushing "►" key at "8. ADC
Calibration".
<Caution> Using "P-ONLY" key of the Adjustment remote
control, power on TV.
If there is no Component Input, disappear “ADC Comp” message.
* ADC Calibration Protocol (RS232)
Adjust Sequence
▪ aa 00 00 [Enter Adjust Mode]
▪ xb 00 40 [Component1 Input (480i)]
▪ ad 00 10 [Adjust 480i Comp1]
▪ xb 00 60 [RGB Input (1024*768)]
▪ ad 00 10 [Adjust 1024*768 RGB]
▪ aa 00 90 End Adjust mode
* Required equipment : Adjustment remote control.
3.2. Function Check
3.2.1. Check display and sound
■ Check Input and Signal items. (cf. work instructions)
1. TV
2. AV
3. COMPONENT (480i)
4. RGB (PC : 1024 x 768 @ 60hz)
5. HDMI
6. PC Audio In
* Display and Sound check is executed by Remote controller
Caution : Not to push the INSTOP key after completion if the
function inspection.
4. Total Assembly line process
4.1. Adjustment Preparation
▪ W/B Equipment condition
CA210
: CCFL/EEFL -> CH9, Test signal: Inner pattern(80IRE)
LED -> CH14, Test signal: Inner pattern(80IRE)
▪ Above 5 minutes H/run in the inner pattern. (“power on” key
of adjust remote control)
▪ Edge LED W/B Table in process of aging time (Only LGD
Edge LED Module except AUO, CMI, IPS Module)
CA210 : CH 14, Test signal : Inner pattern (80IRE)
Normal line
* Check the Table Data and the Spec after H/R
Aging chamber
* Check the Table Data and the Spec after H/R
NO Item CMD 1 CMD 2 Data 0
Enter Adjust
MODE
Adjust
‘Mode In’ A A 0 0 When transfer the ‘Mode In’, Carry the command.
ADC adjust ADC Adjust A D 1 0 Automatically adjustment
(The use of a internal pattern)
Mode Temp Coordinate spec
Cool 13,000 K X=0.271 (±0.002)
Y=0.270 (±0.002) <Test Signal>
Inner pattern
(204gray,
80IRE)
Medium 9,300 K X=0.285 (±0.002)
Y=0.293 (±0.002)
Warm 6,500 K X=0.310 (±0.002)
Y=0.325 (±0.002)
NC4.0
Aging
time
(Min)
Cool Medium Warm
X y x y x y
271 270 285 293 313 329
1 0-2 281 287 295 310 320 342
2 3-5 280 285 294 308 319 340
3 6-9 278 284 292 307 317 339
4 10-19 276 281 290 304 315 336
5 20-35 275 277 289 300 314 332
6 36-49 274 274 288 297 313 329
7 50-79 273 272 287 295 312 327
8 80-119 272 271 286 294 311 326
9 Over 120 271 270 285 293 310 325
NC4.0
Aging
time
(Min)
Cool Medium Warm
X y x y x y
271 270 285 293 313 329
1 0-5 280 285 294 308 319 340
2 6-10 276 280 290 303 315 335
3 11-20 272 275 286 298 311 330
4 21-30 269 272 283 295 308 327
5 31-40 267 268 281 291 306 323
6 41-50 266 265 280 288 305 320
7 51-80 265 263 279 286 304 318
8 81-119 264 261 278 284 303 316
9 Over 120 264 260 278 283 303 315
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Tool Option Commercial
6. Country Group
7. Area Option
8. ADC Calibration ►
9. White Balance
10. 10 Point WB
11. Test Pattern
12. EDID D/L
13. Sub B/C
14. Ext. Input Adjust
ADC Calibration
ADC Comp 480i
ADC Comp 1080p
ADC RGB
Start
NG
NG
NG
Reset

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Only for training and service purposes
* Connecting picture of the measuring instrument
(On Automatic control)
Inside PATTERN is used when W/B is controlled. Connect to
auto controller or push Adjustment R/C P-ONLY → Enter the
mode of White-Balance, the pattern will come out.
* Auto-control interface and directions
(1) Adjust in the place where the influx of light like floodlight
around is blocked. (illumination is less than 10 lux).
(2) Adhere closely the Color analyzer(CA210) to the module
less than 10 cm distance, keep it with the surface of the
Module and Color analyzer's prove vertically.(80° ~ 100°).
(3) Aging time
- After aging start, keep the power on (no suspension of
power supply) and heat-run over 5 minutes.
- Using 'no signal' or 'POWER ONLY' or the others, check
the back light on.
▪ Auto adjustment Map(using RS-232C to USB cable)
RS-232C COMMAND
[CMD ID DATA]
Wb 00 00 White Balance Start
Wb 00 ff White Balance End
<Caution>
Color Temperature : COOL, Medium, Warm.
One of R Gain/G Gain/ B Gain should be kept on 0xC0, and
adjust other two lower than C0.(When R/G/B Gain are all
C0, it is the FULL Dynamic Range of Module)
* Manual W/B process using adjust Remote control.
▪ After enter Service Mode by pushing "ADJ" key,
▪ Enter White Balance by pushing "►" key at "7. White
Balance".
* After you finished all adjustments, Press "In-start" key and
compare Tool option and Area option value with its BOM, if
it is correctly same then unplug the AC cable. If it is not
same, then correct it same with BOM and unplug AC cable.
For correct it to the model's module from factory Jig model.
* Push the "IN STOP" key after completing the function
inspection.
4.2. DDC EDID Write (RGB 128Byte )
■ Connect D-sub Signal Cable to D-Sub Jack.
■ Write EDID DATA to EEPROM(24C02) by using DDC2B
protocol.
■ Check whether written EDID data is correct or not.
* For Service main Assembly, EDID have to be downloaded to
Insert Process in advance.
4.3. DDC EDID Write (HDMI 256Byte)
■ Connect HDMI Signal Cable to HDMI Jack.
■ Write EDID DATA to EEPROM(24C02) by using DDC2B
protocol.
■ Check whether written EDID data is correct or not.
* For Service main Assembly, EDID have to be downloaded to
Insert Process in advance.
4.4. EDID data
(1) All Data : HEXA Value
(2) Changeable Data :
*: Serial No : Controlled / Data:01
**: Month : Controlled / Data:00
***: Year : Controlled
****: Check sum
4.4.1. Auto Download
■ After enter Service Mode by pushing “ADJ” key,
■ Enter EDID D/L mode.
■ Enter “START” by pushing “OK” key.
* Caution : Never connect HDMI & D-sub Cable when EDID
downloaded.
Full White Pattern CA-210
COLOR
ANALYZER
TYPE : CA-210
RS-232C Communication
RS-232C COMMAND
[CMD ID DATA] MIN
CENTER
(DEFAULT) MAX
Cool Mid Warm Cool Mid Warm
R Gain jg Ja jd 00 172 192 192 192
G Gain jh Jb je 00 172 192 192 192
B Gain ji Jc jf 00 192 192 172 192
R Cut 64 64 64 128
G Cut 64 64 64 128
B Cut 64 64 64 128
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Tool Option Commercial
6. Country Group
7. Area Option
8. ADC Calibration
9. White Balance
10. 10 Point WB
11. Test Pattern
12 EDID D/L
13. Sub B/C
14. Ext. Input Adjust
Whit Balance
Color Temp. ◄ ►
R-Gain
G-Gain
B-Gain
R-Cut
G-Cut
B-Cut
Test-Pattern
Backlight
Reset To Set
Cool
172
192
192
64
64
64
ON
100
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Tool Option Commercial
6. Country Group
7. Area Option
8. ADC Calibration
9. White Balance
10. 10 Point WB
11. Test Pattern
12. EDID D/L ►
13. Sub B/C
14. Ext. Input Adjust
EDID
HDMI1 NG
HDMI2 NG
HDMI3 NG
RGB NG
Start Reset
EDID
HDMI1 OK
HDMI2 OK
HDMI3 OK
RGB OK
Start Reset

- 12 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
* EDID data and Model option download (RS232)
4.4.2. Manual Download
<Caution>
(1) Use the proper signal cable for EDID Download
- Analog EDID : Pin3 exists
- Digital EDID : Pin3 exists
(2) Never connect HDMI & D-sub Cable at the same time.
(3) Use the proper cables below for EDID Writing.
(4) Download HDMI1, HDMI2 separately because HDMI1 is
different from HDMI2.
(1) FHD RGB EDID data
(2) FHD HDMI EDID data
(3) HD RGB EDID data
(4) HD HDMI EDID data
(5) Detail EDID Options are below
a. Product ID
b. Serial No: Controlled on production line.
c. Month, Year: Controlled on production line:
ex) Week : '01' -> '01'
Year : '2012' -> '16' fix
d. Model Name(Hex):
cf) TV set’s model name in EDID data is below.
e. Checksum: Changeable by total EDID data.
NO Item CMD 1 CMD 2 Data 0
Enter download
MODE
Download
‘Mode In’ A A 0 0 When transfer the ‘Mode In’, Carry the command.
EDID data and
Model option
download
Download A E 00 10
Automatically download
(The use of a internal
data)
For Analog For HDMI EDID
D-sub to D-sub DVI-D to HDMI or HDMI to HDMI
No. Item Condition Hex Data
1 Manufacturer ID GSM 1E6D
2 Version Digital : 1 01
3 Revision Digital : 3 03
0 1 2 3 4 5 6 7 8 9 A B C D E F
00 00 FF FF FF FF FF FF 00 1E 6D a b
10 c 01 03 68 10 09 78 0A EE 91 A3 54 4C 99 26
20 0F 50 54 A1 08 00 81 80 61 40 45 40 31 40 01 01
30 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
40 45 00 A0 5A 00 00 00 1E 01 1D 00 72 51 D0 1E 20
50 6E 28 55 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A
60 3E 1E 53 10 00 0A 20 20 20 20 20 20 d
70 d 00 e
80 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF
90 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF
A0 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF
B0 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF
C0 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF
D0 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF
E0 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF
F0 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF
0 1 2 3 4 5 6 7 8 9 A B C D E F
00 00 FF FF FF FF FF FF 00 1E 6D a b
10 c 01 03 80 10 09 78 0A EE 91 A3 54 4C 99 26
20 0F 50 54 A1 08 00 71 4F 81 80 01 01 01 01 01 01
30 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
40 45 00 A0 5A 00 00 00 1E 1B 21 50 A0 51 00 1E 30
50 48 88 35 00 A0 5A 00 00 00 1C 00 00 00 FD 00 3A
60 3E 1E 53 10 00 0A 20 20 20 20 20 20 d
70 d 01 e
80 02 03 26 F1 4E 10 1F 84 13 05 14 03 02 12 20 21
90 22 15 01 26 15 07 50 09 57 07 f
A0 f E3 05 03 01 01 1D 80 18 71 1C 16 20 58 2C
B0 25 00 A0 5A 00 00 00 9E 01 1D 00 72 51 D0 1E 20
C0 6E 28 55 00 A0 5A 00 00 00 1E 02 3A 80 18 71 38
D0 2D 40 58 2C 45 00 A0 5A 00 00 00 1E 01 1D 00 BC
E0 52 D0 1E 20 B8 28 55 40 A0 5A 00 00 00 1E 00 00
F0 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 e
MODEL NAME HEX EDID Table DDC Function
HD/FHD Model 0001 01 00 Analog/Digital
Model name MODEL NAME(HEX)
LG TV 00 00 00 FC 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 (LG TV)
EDID C/S data FHD HD
HDMI RGB HDMI RGB
Check sum
(Hex)
Block 0 43 5C A4 A5
Block 1
25 (HDMI1)
-
5B (HDMI1)
15 (HDMI2) 4B (HDMI2)
5 (HDMI3) 3B (HDMI3)

- 13 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
f. Vendor Specific(HDMI)
- FHD
- HD
4.5. Outgoing condition Configuration
■ When pressing IN-STOP key by Service remote control,
Red LED are blinked alternatively. And then automatically
turn off. (Must not AC power OFF during blinking)
4.6. HI-POT Test
4.6.1. HI-POT auto-check preparation
- Check the POWER cable and SIGNAL cable insertion condition
4.6.2. HI-POT auto-check
(1) Pallet moves in the station. (POWER CORD / AV CORD is
tightly inserted)
(2) Connect the AV JACK Tester.
(3) Controller (GWS103-4) on.
(4) HI-POT test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, GOOD Lamp on and move to next proc-
ess automatically.
4.6.3. Checkpoint
(1) Test voltage
- Touchable Metal : 3 KV / min at 100 mA
- SIGNAL : 3 KV / min at 100 mA
(2) TEST time: 1 second. (case : mass production )
(3) TEST POINT
- Touchable Metal => LIVE & NEUTRAL : Touchable Metal.
- SIGNAL => LIVE & NEUTRAL : SIGNAL.
5. Model name & Serial number D/L
▪ Press "Power on" key of service remote control.
(Baud rate : 115200 bps)
▪ Connect RS232 Signal Cable to RS-232 Jack.
▪ Write Serial number by use RS-232.
▪ Must check the serial number at the Diagnostics of SET UP
menu. (Refer to below)
5.1. Signal Table
CMD : A0h
LENGTH : 85~94h (1~16 bytes)
ADH : EEPROM Sub Address high (00~1F)
ADL : EEPROM Sub Address low (00~FF)
Data : Write data
CS : CMD + LENGTH + ADH + ADL + Data_1 +...+ Data_n
Delay : 20ms
5.2. Comand Set
* Description
FOS Default write : <7mode data> write
Vtotal, V_Frequency, Sync_Polarity, Htotal, Hstart, Vstart, 0,
Phase
Data write : Model Name and Serial Number write in EEPROM,.
5.3. Method & notice
(1) Serial number D/L is using of scan equipment.
(2) Setting of scan equipment operated by Manufacturing
Technology Group.
(3) Serial number D/L must be conformed when it is produced
in production line, because serial number D/L is mandatory
by D-book 4.0.
* Manual Download(Model Name and Serial Number)
If the TV set is downloaded by OTA or Service man,
sometimes model name or serial number is initialized.(Not
always)
There is impossible to download by bar code scan, so It
need Manual download.
1) Press the "Instart" key of Adjustment remote control.
2) Go to the menu "5.Model Number D/L" like below photo.
3) Input the Factory model name or Serial number like
photo.
Input Model name(HEX)
HDMI1 67030C001000B82D
HDMI2 67030C002000B82D
HDMI3 67030C003000B82D
Input Model name(HEX)
HDMI1 65030C001000011D
HDMI2 65030C002000011D
HDMI3 65030C003000011D
CMD LENGTH ADH ADL DATA_1 . . . Data_n CS DELAY
Adjust mode CMD(hex) LENGTH(hex) Description
EEPROM WRITE A0h 84h+n n-bytes Write (n = 1~16)

- 14 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
4) Check the model name Instart menu. → Factory name
displayed. (ex 42LD450-ZA)
5) Check the Diagnostics.(DTV country only) → Buyer
model displayed.(ex 42LD450)
6. Check Commercial features
6.1. External SPK Out and Volume control
(1) Connect external speaker to speaker out port with phone
jack on TV side as below.
(2) Check the Max. speaker output is 1W or not. Sine wave
with 1KHz will be displayed.
(3) Press Vol. control button up/down in turns and check the
waveform of Oscilloscope.
6.2. IR Out and DC Power Outlet(5V/12V)
6.2.1. In using Commercial Check Jig
(1) Connect JIG for inspection to RS-232C port on TV as
below.
DC 5V Power must be supplied to JIG through AC Power
Adapter at 3.
(2) Check the LED for IR-Out inspection.
* Please refer to the criteria of Judgement.
6.2.2. In using Mini check Jig
(1) Connect JIG for inspection to RS-232C port on TV as
below.
(2) Enter the Configuration Setup mode in pressing Remote
control keys.
The method to enter Configuration Setup mode
: IN-START → MENU → Configuration Setup → OK
1) Select 5V DC Power Outlet and change the setting : No
→ Yes. After that, check LED color in JIG.
2) After checking 5V DC Power Outlet, change the setting :
Yes → No.
3) Please check 12V DC Power Outlet in the same
procedure.
(3) Check the LED for IR-Out inspection.
* Please refer to the criteria of Judgement.
Vol. control for External SPK
External SPK
Button of Vol. control Waveform of Oscilloscope
UP(+)
DOWN(-)
Recommended Input Signal
: RF, 1kHz, Sine wave

- 15 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
TROUBLESHOOTING GUIDE
1. Check the booting Voltage
Make sure the Stand-by Voltage.
P401 3, 5pin : +3.5V_ST
Make sure the Micom voltage.
L301 : +3.5V_ST
Make sure the output of MSTAR
LVDS.
Make sure the Multi Voltage.
P401 9, 10pin : 24V, 13~15pin : 12V
Make sure the CLK of X300
Is 10MHz.
Make sure the CLK of X300 is
10MHz.
Exchange the LCD Module.
Make sure the Output Voltage of IC
402/3/7.
IC402 : 2.5V, IC403: 1.1V, IC407 :
1.5V, Q403 : 3.3V
Push Micom Reset(SW300) and
make sure the PWR_ON
P401 1pin : 3.3V
Make sure the voltage of LVDS
Power.
Q409 : 12V
Make sure the Power
Connector.
Exchange the L301.
Exchange the Mstar(IC101
or Main board.
Exchange the circuit
board.
Exchange the X300.
Exchange the circuit or
check the LCD module.
Exchange the
IC402/3/7, Q403.
Re-download of
Firmware.
Exchange the Q409.
Make sure the disconnection of
Main board 3.5V circuit.
Exchange the Mstar(IC101)
Or Main board
Exchange the
Circuit board.
No
No
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No

- 16 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
2. Digital TV Video
3. Analog TV Video
Check the Stand-by Voltage
P401 3, 5pin : +3.5V_ST
Check the RF cable and RF signal.
Check the Tuner 3.3V
; L2606
Check the Tuner 3.3V
; L2606
Check the LVDS output signal of
Mstar IC.
Check the LVDS output signal of
Mstar IC.
Check the Tuner 1.8V.
IC2603 2pin : 1.8V
Check the Tuner 1.8V.
IC2603 2pin : 1.8V
Check the IF_P/N signal
TU2601~3 10/11pin
Check the CVBS signal
TU2601~3 8pin
Exchange the L2606.
Exchange the L2606.
Exchange the Mstar(IC101)
or Main board.
Exchange the Mstar(IC101)
or Main board.
Exchange the IC2603.
Exchange the IC2603.
Exchange the Tuner.
Exchange the Tuner.
No
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes

- 17 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
4. Component Video
5. RGB Video (LN549E Only)
Make sure the input signal type and
our TV can support the signal.
Make sure the input signal type and
Our TV can support the signal.
Check Component cable(gender)
defect or status of conductor
Check the RGB cable defect or
status of conductor.
Make sure the LVDS output signal of
Mstar IC.
Check the DSUB_DET signal.
Check the LVDS output signal of
Mstar IC.
Make sure the JK1603, COMP Y/Pb/
Pr signal
Check the EDID, I2C signal.
Make sure the Rear_COMP_DET
signal.
Check the JK1104 H / V_Sync / R /
G / B signal.
Exchange the Mstar(IC101)
or Main board.
Exchange the resistor R1146 / R1147.
Exchange the Mstar(IC101) or Main
board.
Exchange Component Jack.
Download the EDID data, exchange
the Mstar(IC101) or Main board.
Exchange the R9912.
Exchange the D-SUB Jack.
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes

- 18 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
6. HDMI Video
Make sure the input signal type and
Our TV can support the signal.
Check the HDMI cable defect or
status of conductor.
Check the HDMI_DET(HPD) signal.
Check the HDMI signal.
Check the LVDS output signal of
Mstar IC.
Check the EDID, I2C signal
R884 ~ R891
Check the HDMI Jack.
JK801, JK802, JK803
Exchange the Resistor.
R810, R811, R823
Exchange the Mstar(IC101) or Main
board.
Exchange the Mstar(IC101) or Main
board.
Exchange the IC or download the
EDID data.
Exchange the HDMI Jack.
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes

- 19 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
7. Audio of All input
Check the Mstar Audio_Master_CLK signal.
R148
Check the Audio output signal.
IC501 1, 2, 3, 4pin
Check the AMP I2C Line.
R140, R141
Check the connector P501.
Check the Mstar I2S output.
IC501 9, 10, 11pin
Check the Speaker resistor or connector.
Check the speaker menu.
(menu -> sound -> TV speaker)
Check the voltage of AMP IC(IC501).
24V, 3.3V
Exchange the Mstar(IC101) or Main
board.
Exchange the Audio AMP.
IC501
Check the I2C signal or exchange the
Mstar(IC101).
Exchange the connector If
the connector is defect.
Check the I2C signal or
Exchange the Mstar(IC101).
Exchange the speaker.
Menu toggle
Exchange the AMP IC or Main board.
No
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes

- 20 - LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
8. TV Audio
Check the voltage of Tuner 1.8V
IC2603 2pin : 1.8V
Check the IF_P/N signal TU2601~3
10/11pin
Implement the “7. Audio of all input”
Of Malfunction guide.
Check the RF cable of RF signal
Check the voltage of Tuner 3.3V : L2606
Exchange the L2606.
Exchange the Tuner.
Menu toggle
Exchange the L2606.
No
No
No
No
Yes
Yes
Yes
Yes
9. AUDIO IN (Component/DVI Audio) (PC Audio:LN549E Only)
Implement the “7. Audio of all input”
Of Malfunction guide.
Check the cable is defective.
Check the signal of JK1102. Exchange AUDIO IN Jack.
No
Yes
Yes