Lifa Air HepaClean 1100 Operating instructions

OPERATING AND MAINTENANCE MANUAL
LIFA HepaClean 1100
Electrically operated negative air pressure machine / air cleaner

LIFA HepaClean 1100
Index
LIFA HepaClean 1100 ...............3
Safety Precautions.....................4
General Directions ....................6
Construction and Control..........7
Operating Principles .................8
Service and Maintanance..........9
Technical Data .........................10
Spare parts and accessories....11
Warranty ..................................12
Recycling .................................13
Declaration of Conformity.......14
LIFA Air Product Family...........15
These instructions should
always be available for the
personnel operating the
machine. Please read these
instructions carefully before
operating the machine.
Following these instructions
in detail ensures many years
of trouble-free use.
IMPORTANT!
Read these instructions
carefully before
operating the machine!
Congratulations on your new LIFA HepaClean 1100 negative air machine!
LIFA HC1100 is designed for ltering/cleaning of airborne pollutants, such as
building construction dust, pulverized asbestos, quartz, mill and wood dust etc.
that forms in new and renovation buildings. LIFA HC1100 is a portable negative
air machine for dust control for small applications and places.
• Linear airow control until 1100 m
3
/h (max. airow w/o lters)
• The size enables it to t in narrow/ cramped place
• Light weight, only 16 kg
• Low power consumption (max. 0,17 kW)
• Wide range of ne and HEPA-lters available
Note: There is an 8 second delay between switching on the machine and
the start of the engine!
2
LIFA HepaClean 1100
3

The following safety directions must be carefully observed in order to avoid
injury of personnel or damage to the environment or the equipment.
Following these instructions will ensure the safe and uninterrupted use of
the machine.
Safety Precautions
1. Avoid contamination of the
environment
The machine should be kept as
clean as possible. The lters must
be appropriately disposed of.
2. General safety
The power must be turned off when
the machine is not being used. It is
forbidden to make any modications to
LIFA HC1100.
3. Operating safety
The person/persons performing the work
should use personal protective equip-
ment: ltered mouth mask, helmet, ear-
muffs, goggles, overall, safety boots and
other necessary protective equipment the
project requires. The axial fan has
extremely powerful suction. Items
(clothing, hair etc.) could easily be
sucked into the intake cone and cause
injury. It is prohibited to remove
protective grating of the suction inlet.
The vacuuming unit must never be
used with an unprotected suction inlet
or exhaust outlet, because the fan
wheel could cause serious injury. Any
objects that get caught in the fan could
be thrown out at high speed and cause
injury. Always ensure the outlet air is
directed to a safe place where there
are no people or materials that could
be damaged. Never put your hand in
the vacuum.
4. Workplace conditions
It is prohibited to use the vacuuming
unit in handling of gases, which are
classied as corrosive, toxic or explo-
sive or contain high moisture. The
machine must not be used in areas
where there is a risk of explosion. The
worksite has to be free of obstacles
and the main switch easily controlled.
5. Operating temperature
The temperature of the transferred
gas must not exceed 80 °C (175 °F).
The machine must not be used in an
environment where the temperature
exceeds 40 °C (100 °F) or drops below
–20 °C (-4 °F).
6. Electrical connection
• Ensure that the voltage supply and the
current correspond to the information
stated in the CE-plating and the
information in these instructions.
• LIFA HepaClean 1100 must be
connected to a single-phase current
(1~), 200-240 VAC, 50/60 Hz, 10 A.
Only authorised electrician may do the
repairs or installations of the electrical
components. In addition electrician has
to be authorised by the manufacturer;
otherwise the warranty expires.
7. Noise level
The noise level of LIFA HepaClean 1100
is low (<70 dB) and it does not depend
on the operating environment.
8. Transportation
Check all parts before installation and
use. Ensure that none of them have
been damaged during transport and the
fan wheel rotates freely. The vacuuming
unit must be protected from moisture
and it must not be stored unprotected
outside. Please be careful when lifting
the vacuuming unit.
Ensure that the power supply is
reliably earthed!
• Equipmentmustnotbeusedwithoutalter.
• Thisequipmentmustnotbepositionednorusedinthe
areaswherethereisariskofexplosionorhazardous
substancesareused.
• Theequipmentmustnotgetwetandithastobeprotected
fromrain,vibrationandwind.
• Foreignobjectsmustnotbeinsertedorttedintothe
equipment.
• Themachinemustnotbecoveredduringtheoperation.
• Theoperatormustensurethattheequipmentissuitableand
designedforthetaskandthestatutoryrequirementsaremet.
4
LIFA HepaClean 1100
5

General Directions Construction and Control
1. Connection stud exhaust side ø 300 mm (12”)
2. Main switch and linear airow controller
3. Lifting handle
4. Fastening latches (both sides)
5. Frame for bag lters
6. Fastening piece for HEPA lter / frame for G4 prelter
7. Connection stud suction side ø 250 mm (10”)
1.
5.
6.
7.
2.
3.
4.
Note: there is an 8 second
delay between switching
on the machine and the
start of the engine.
1. LIFA HepaClean 1100 can only be used for the purposes that
it is designed for and which are outlined in the instructions. It is
forbidden to use the equipment for any other purpose without
written permission from the manufacturer. If this equipment is
used for a purpose other than in which it is designed for, the
manufacturer does not take the responsibility for any
consequences.
2. Persons responsible for operating this equipment / supervising
the use of this equipment must get acquainted with the
structure, functions and the safe use of the equipment.
3. It is prohibited to remove or disable any technical protective /
safety device while using the machine.
4. If the machine has to be installed in a way that protective / safety
device is disabled or device functioning is limited, work supervisor /
person in charge must immediately be notied of this.
6
LIFA HepaClean 1100
7

Operating Principles Service and Maintanance
The machine must be unplugged before carrying out
maintenance!
Regular service and maintenance:
• Filter exchange
The person replacing the lter must wear personal protective
equipment. Old lter can be disposed of as mixed waste or as
hazardous waste (asbestos and other hazardous materials).
• Machine cleaning
The body and the ends of the machine must be cleaned thoroughly
after every use for example by sweeping with a damp cloth.
If there is a possibility that the lter contains asbestos or other hazardous
materials, it must be replaced according to the guidelines for working
with asbestos or according to the legislative guidelines regarding the
handling of hazardous materials. Also the body and the ends have to be
cleaned after operating the machine.
Please note that the machine must be cleaned of asbestos and/or other
hazardous materials before sending it to the manufacturer or a servicer
authorized by manufacturer for maintenance.
Fans are equipped with fully closed ball bearings that do not need
lubricating. Fan units are maintenance-free.
Only an authorized electrician, who is also authorized by the
manufacturer, may carry out the electrical maintenance.
NOTE!
Possible repairs must be carried out by the manufacturer or a servicer
authorized by LIFA Air. Third party repairs will void the warranty.
Installation
Check that the exhaust air can ow unhin-
dered and protect the unit from vibration
or blows. Ensure that the suction inlet and
exhaust outlet are tted with their protec-
tive grilles, in accordance with the regula-
tions. The maximum permitted operating
temperature is 40 °C (100 °F).
Filters
The machine must always be used with
at least the pre-lter, which must be in-
stalled as shown in picture c) above. Place
the pre-lter between the Fastening piece
for HEPA lter / frame for G4 prelter
(No. 6) and the Connection stud suction
side (No. 7). In addition, LIFA HC1100 can
be used with a HEPA or a bag lter. In case
a bag lter is not being used, the frame for
bag lters (No. 5) must be removed.
Electrical connection
The vacuuming unit has an EC-motor,
which is connected to a single-phase (1~)
current. The electrical power network has
to be earthed.
LIFA HC 1100 can be used with a) a bag lter, b) a HEPA lter and c) prelter media. Filters
are installed by opening the fastening latches (d) and installing the lters as shown in the
picture above.
a)
c)
b)
d)
8
LIFA HepaClean 1100
9

Technical Data Spare parts and accessories
LIFA HepaClean 1100 By using original LIFA-accessories you ensure the best performance
and long operating life of the machine. Please inform the model of the
machine (HC 1100) when ordering spare parts and accessories.
CE-marking plate is situated beside the main switch. Plugging in,
maintenance and spare part supply must be done in accordance with
the information given in this plate.
6420281010811 HEPA-lter H13,305x305x292mm,
HC1100
37305305300 F7-bag lter,3pockets+plasticframe,
size302x302x300mm,HC1100
6420281022906 G4 prelter-media,cuttorightsizefor
HC1100,5pcspackage
6420281021565
Exhaust Hose,clearplasticfoil,480mmx
thickness0,15mmandlength70m/roll,
Ø350mm(weight10kg)
6420281010972 Vacuum Duct HoseØ254mmxlength10m
(suctionhose)
6420281023576 Clamp for Duct HoseØ300mm
EU7_01
Bag lter for exhaust side,classF7,
Ø480mm,length1,5m,usedfor
preventingexhaustairblowingeffectand/or
noisereducing/dampering
Operatingpower: Electricity
Operatingvoltage: 200-240VAC,1~
Frequency: 50/60Hz
Motor: 0,17kW/1,5-1,25A,EC-motor
Electriccable: 3G1.5mm2,length3m(10ft)
Mainswitch: Mainswitchandlinearairowcontrol
(8secdelay)
Hose connection
studa:
Suction:Ø250mm(10”),
Exhaust:Ø300mm(12”)
Dimensions:
Length:
Height:
Width:
665mm(26.2”)
410mm(16.1”)
380mm(15”)
Weight: 16kg(35lbs)
Material Painted steel
10
LIFA HepaClean 1100
11

Warranty Recycling
The warranty period is one (1) year
starting from the date of purchase and
is valid according to the regular terms of
delivery, provided that these operational
and maintenance instructions have been
carefully followed. Using anything other
than original LIFA-accessories in the
equipment will void the warranty.
Repair is free of charge within the
warranty period (proof-of-purchase /
receipt must be presented) under the
following conditions:
• The defect is caused by defects in
materials or defective components.
• Defects caused by normal wear and
tear, misuse or insufcient maintenance
are NOT covered by the warranty.
• Any maintenance and repairs must be
carried out by the manufacturer or by
an authorized representative of the
manufacturer. Manufacturer does not
take responsibility for maintenance
carried out by a third party.
• A written reclamation form has to
be lled in and sent with descriptive
photos to the manufacturer.
The appliance shall be delivered
to the authorized Oy Lifa Air Ltd.
representative from which machine
has been bought or when agreed
beforehand mutually in writing, to
the manufacturer postage paid to:
Oy Lifa Air Ltd.
Vellamonkatu 30 B
FI-00550 Helsinki
FINLAND
Tel. [phone]
Email: [e-mail]
Please note that the machine must
be cleaned of asbestos and/or other
hazardous materials before sending
it to the manufacturer or a servicer
authorized by manufacturer for main-
tenance. In case the machine has not
been cleaned appropriately, Oy Lifa
Air Ltd. will charge the customer for
the cleaning of the machine.
Oy Lifa Air Ltd. reserves the right to
introduce changes without a further
notice.
The machine can always be returned to the LIFA Air authorized
representative from which the buyer has bought the machine from,
or to the address above postage paid in case there is no recycling
facility where the owner lives.
• Metal parts (frame, reel, motor) can be recycled as metal scrap.
• Electrical parts (frequency converter, main switch) should be
returned to an authorized recycling depot.
• Filters that may possibly contain asbestos or other hazardous
materials must be appropriately disposed of as hazardous waste.
Other lters can be recycled as mixed waste.
• Other parts can be recycled as mixed normal waste.
12
LIFA HepaClean 1100
13

Declaration of Conformity
Manufacturer’s name: Oy Lifa Air Ltd.
Manufacturer’s address: Vellamonkatu 30 B,
FI-00550 Helsinki, Finland
Manufacturer’s telephone: [phone]
Manufacturer’s website: www.lifa-air.com
Model: LIFA HepaClean 1100
LIFA Air Product Family
Oy Lifa Air Ltd. is ISO 9001 and ISO 14001 Certied.
Oy Lifa Air Ltd. hereby states, with sole responsibility, that the machine models
covered by this announcement comply with the requirements of the following
EC directives and standards:
• EU Machinery Directive MD 2006/42/EC
• EU Low Voltage Directive LVD 2006/95/EC
• EU Electromagnetic Compatibility Directive EMC 2004/108/EC
• EU Directive on the restriction of the use of certain hazardous substances in
electrical and electronic equipment RoHS 2011/65/EC
• EN ISO 12100:2010 Safety of machinery
• EN 60204-1:2007 Safety of machinery. Electrical equipment of machines.
General requirements.
The product fulls requirements for CE-marking.
Oy Lifa Air Ltd. 10.01.2017
Johan Brandt, CEO
HepaClean 1100 HepaClean2500 AirClean3500 HepaClean4000
Airowmax,
w/olter(m3/h)
1100
(650CFM)
2500
(1470CFM)
3600
(2100CFM)
4600
(2700CFM)
HEPA13
(m3/h)
700
(410CFM)
1800
(1100CFM)
2900
(1700CFM)
3200
(1880CFM)
F7baglter
(m3/h)
--- 2400
(1400CFM)
3200
(1900CFM)
3500
(2060CFM)
Operating
Voltage
200-240VAC,1~
50/60Hz
200-277VAC(or
100-120VAC),1~
50/60Hz
200-277VAC(or
100-120VAC),1~
50/60Hz
200-277VAC(or
100-120VAC),1~
50/60Hz
EC-motor
power 0,17kW/1,5-1,25A 0,5kW/2,5-1,8A 0,78kW/3,9-2,8A 1,35kW/6,8-4,9A
Electriccable 3m(10ft) 3m(10ft) 3m(10ft) 3m(10ft)
Measurements
(mm)
L665(26.2”),
H410(16.1”),
W380(15”)
L960(37.8”),
H650(25.6”),
W540(21.3”)
L960(37.8”),
H650(25.6”),
W540(21.3”)
L1030(40.6”),
H800(31.5”),
W700(27.6”)
Weight
(w/olters)
16kg
(35lbs)
57kg
(126lbs)
57kg(126lbs),
(100-120VACver-
sion:65kg,143lbs)
88kg
(194lbs)
Material Painted steel Painted steel Painted steel Painted steel
Readily
assembled
Liftinghandle Lockablewheels,
liftinghandles
Lockablewheels,
liftinghandles
Lockablewheels,
liftinghandles
Machine’s
equipment
Linearairow
control,connection
studs:
Ø250mm(10”)in,
Ø300mm(12”)out
Linearairow
control,Pressure
gauge,connection
studs:
Ø300mm(12”)in,
Ø300mm(12”)out
Linearairow
control,Pressure
gauge,connection
studs:
Ø300mm(12”)in,
Ø300mm(12”)out
Linearairow
control,Pressure
gauge,connection
studs:
Ø300mm(12”)in,
Ø300mm(12”)out
14
LIFA HepaClean 1100
15

Oy Lifa Air Ltd.
Vellamonkatu30B,00550Helsinki,Finland
+3589394858|[e-mail]|www.lifa-air.com
Theseinstructionsshouldalwaysbeavailableforthepersonneloperatingthemachine.
Pleasereadtheseinstructionscarefullybeforeoperatingthemachine.
Followingtheseinstructionsindetailensuresmanyyearsoftrouble-freeuse.