Life Fitness LFG5-003 User manual

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Customer Support Services
PARTS MANUAL
G5 HOME GYM (VERSION 3)
LFG5-003

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CONTENTS
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LFG5-003 G5 HOME GYM
PAGE PAGE
COMPONENT ASSEMBLY 3 FRONT SHROUD ASSEMBLY 18
COMPONENT ASSEMBLY LEGEND 4 FLOATING PULLEY ASSEMBLY 19
FRONT UPRIGHT LEGEND 6 LOWER RIGHT PULLEY ASSEMBLY 20
RIGHT UPRIGHT ASSEMBLY 7 LOWER LEFT PULLEY ASSEMBLY 21
RIGHT BASE ASSEMBLY 8 RIGHT BOTTOM PLATE ASSEMBLY 22
FOOT PLATE ASSEMBLY 9 LEFT BOTTOM PLATE ASSEMBLY 23
LEFT BASE ASSEMBLY 10 RIGHT MID PULLEY ASSEMBLY 24
LEFT UPRIGHT ASSEMBLY 11 LEFT MID PULLEY ASSEMBLY 25
UPPER SWIVEL PULLEY ASSEMBLY 12 CABLES 26
UPPER RIGHT PULLEY ASSEMBLY 13 QUICK CONNECT ASSEMBLY 27
UPPER LEFT PULLEY ASSEMBLY 14 SUPPLIED ACCESSORIES 28
GUIDE ROD ASSEMBLY 15 HARDWARE BAGS 29
HEAD PLATE PULLEY ASSEMBLY 16 IMAGE 30
THIGH HOLD DOWN ASSEMBLY 17 SPEC SHEET 31

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COMPONENT ASSEMBLY
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LEGEND ON PAGE 4
LFG5-003 G5 HOME GYM
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COMPONENT ASSEMBLY LEGEND
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LFG5-003 G5 HOME GYM
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8188301 PTD ASSY, FRONT UPRIGHT
2 1 8349801 ASSY, RIGHT UPRIGHT
3 1 8350001 ASSY, G5 BASE RIGHT
4 1 8210501 ASSY, G5, FOOT PLATE WITH MATS
5 1 8350101 ASSY, G5 BASE LEFT
6 1 8349901 ASSY, LEFT UPRIGHT
7 1 8349701 ASSY, UPPER SWIVEL PULLEYS
8 2 8264702 ASSY, GUIDE ROD
9 1 8350401 ASSY, HEAD PLATE PULLEY
10 1 8350501 ASSY, THIGH HOLD DOWN
11 1 8317801 ASSY, G5 FRONT SHROUD
12 2 8264801 PTD ASSY, FLOATING PULLEY
13 1 8262501 ASSY, TOP PLATE 15, CASTEEL, SPCL
14 1 7936701 ASSY, SELECTOR PIN, 80/20
15 1 8350201 ASSY, LOWER PULLEY RIGHT
16 1 8350301 ASSY, LOWER PULLEY LEFT
17 1 8344601 ASSY, BOTTOM PLATE, RIGHT
18 1 8344501 ASSY, BOTTOM PLATE, LEFT
19 1 8235701 COVER, TOP, FRONT
20 1 8235801 COVER, TOP, BACK
21 1 8264401 COVER, G5, TOP FLAG LEFT
22 1 8264501 COVER, G5, TOP FLAG RIGHT
23 1 8288301 ASSY, TOP COVER WITH INSERTS
24 15 7935301 WEIGHT PLATE, 10LB, CASTEEL
25 2 8327001 LABEL, WEIGHT STACK STRIP
26 2 8264301 CUSHION, WEIGHT STACK, 65MM
27 1 8322101 ASSY, CLAMP BACK
28 1 8317701 WLDMT, MOUNTING SHEET
29 1 7642301 BUMPER, CM/MJ, PLUG
30 2 7764701 LABEL, LIFE FITNESS LARGE
31 8 3256211 SCREW, M10 X 1.5 70MM ZN
32 6 3263302 SCREW, SHOULDER, M8 X 65MM
33 18 3102514 WASHER, FLAT 3/8 IN SAE ST ZN
34 2 3242004 NUT, M8 X 1.25 HEX NYLOCK
35 4 3241313 M12 X 1.75 X80MM SHCS, STD HEAD
36 2 3240502 M10 X 1.5 X 50 HXS NO CUP ST BO
37 2 7634401 RETAINER, CM/MJ, GUIDE ROD
38 2 3232421 RING:BRE .940 5100-100 ST PP B
39 4 3236501 M4 X 0.7 PHIL PAN MS ST ZN
40 9 3241201 M4 X 13 PHL PAN F ST ZN
41 2 3241709 M6 X 1 X 60MM SHCS, STD HEAD
42 6 3223401 10-32X3/8 PHL PAN HEAD TT ST BZ
43 4 3256203 SCREW, M10 X 1.5 30MM ZN
44 2 3226001 6-20 X 6 PHL PAN PLT ST BZ
45 2 3256201 SCREW, M10 X 1.5 X 1.5 20MM ZN
46 4 3242002 NUT, M10 X 1.5 HEX NYLOCK
47 8 3102507 WSH, FLAT 1/2 ID SAE ZN
48 4 3242005 NUT, METRIC HEX NYLOCK, M12 X 1.75
49 2 3102508 WASHER, FLAT #10 USS ST ZN
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FRONT UPRIGHT ASSEMBLY - 8188301
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LFG5-003 G5 HOME GYM
14
10
11
12
13
15
2
7
1
14
3
8
77
2
95
6
4
7
8
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LEGEND ON PAGE 6

ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8297601 WLDMT, FRONT UPRIGHT
2 10 3258301 PULLEY, 88.9 OD X 10 X 25.4
3 10 6533501 BRKT, L 2-3/8 X 1 X 1
4 4 3241401 WASHER, FLAT
5 1 8350801 ASSY, MID PULLEY RIGHT
6 2 3256214 SCREW, M10 X1.5 85MM
7 18 3102514 WASHER, FLAT 3/8" SAE ST ZN
8 8 3242002 NUT, M10 X 1.5 HEX NYLOCK
9 1 8350901 ASSY, MID PULLEY LEFT
10 1 8317301 ASSY, G5 MID FRONT COVER
11 1 8263401 COVER, MID TOP
12 1 8263501 COVER, MID BACK
13 4 3226003 SCREW, 6-20 X 8 PHL PAN PLT BZ
14 6 3256206 SCREW, M10 X1.5 45MM
15 2 3256224 SCREW, M10 X1.5 45MM
16 1 AK58-00245-0000 MEDALLION-ASSY: LF-BUG B
FRONT UPRIGHT ASSEMBLY LEGEND
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LFG5-003 G5 HOME GYM
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3
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RIGHT UPRIGHT ASSEMBLY - 8349801
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LFG5-003 G5 HOME GYM
Page 7
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8349801 ASSY., G5 RIGHT SIDE UPRIGHT
2 1 7763001 FOOT, 2.50 X 4.49 FLOV
3 2 3256202 SCREW, M10 X1.5 25MM
4 2 3242002 NUT, M10 X 1.5 HEX NYLOCK
5 1 8265301 COVER, FOOT - STRAIGHT
6 1 8220001 LABEL, ASTM WARNING SELECT-ENG
7 1 8106801 LABEL, SERIAL NUMBER, LARGE, 10-0123-001, BNR

1
2
RIGHT BASE ASSEMBLY - 8350001
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LFG5-003 G5 HOME GYM
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8350001 ASSY, G5 BASE RIGHT
2 1 8167401 CAP, 50x100x2.5
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FOOT PLATE ASSEMBLY - 8210501
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LFG5-003 G5 HOME GYM
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3
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ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8210501 ASSY., G5, FOOT PLATE
2 2 7775301 GROMMET, CABLE HOLE
3 1 8206501 RUBBER, G5 FLOOR MAT UPPER
4 1 8189301 RUBBER, G5 FLOOR MAT LOWER

21
LEFT BASE ASSEMBLY - 8350101
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LFG5-003 G5 HOME GYM
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ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8350101 ASSY, G5 BASE LEFT
2 1 8167401 CAP, 50x100x2.5

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1
3
3
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LEFT UPRIGHT ASSEMBLY - 8349901
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LFG5-003 G5 HOME GYM
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ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8349901 ASSY., G5 LEFT SIDE UPRIGHT
2 1 7763001 FOOT, 2.50 X 4.49 FLOV
3 2 3256202 SCREW, M10 X1.5 25MM
4 2 3242002 NUT, M10 X 1.5 HEX NYLOCK
5 1 8265301 COVER, FOOT - STRAIGHT

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2
3
6
44
UPPER SWIVEL PULLEY ASSEMBLY - 8349701
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LFG5-003 G5 HOME GYM
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8187501 WLDMT, UPPER PULLEY
2 1 8350601 ASSY, UPPER PULLEY RIGHT
3 1 8350701 ASSY, UPPER PULLEY LEFT
4 4 3102514 WASHER, FLAT 3/8" SAE ST ZN
5 2 3256213 SCREW, M10 X1.5 80MM
6 2 3242002 NUT, M10 X 1.5 HEX NYLOCK
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2
2
1
3
UPPER RIGHT PULLEY ASSEMBLY - 8350601
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LFG5-003 G5 HOME GYM
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8276501 WLDMT, UPPER SWIVEL PULLEY, RIGHT
2 2 3261501 BEARING, FLANGED BALL, 10MM ID X 19MM OD
3 1 3258301 PULLEY, 88.9 OD X 10 X 25.4
4 1 3256206 SCREW, M10 X1.5 45MM
5 1 3102514 WASHER, FLAT 3/8" SAE ST ZN
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3
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UPPER LEFT PULLEY ASSEMBLY - 8350701
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LFG5-003 G5 HOME GYM
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8149501 WLDMT, UPPER SWIVEL PULLEY, LEFT
2 1 3258301 PULLEY, 88.9 OD X 10 X 25.4
3 2 3261501 BEARING, FLANGED BALL, 10MM ID X 19MM OD
4 1 3102514 WASHER, FLAT 3/8" SAE ST ZN
5 1 3256206 SCREW, M10 X1.5 45MM
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2
1
GUIDE ROD ASSEMBLY - 8264702
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LFG5-003 G5 HOME GYM
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8166902 GUIDE ROD, HOLLOW, 19MM
2 1 8264601 PLUG, GUIDE ROD
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HEAD PLATE PULLEY ASSEMBLY - 8350401
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LFG5-003 G5 HOME GYM
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ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8288201 BRACKET, 6 PULLEY
2 2 8229001 COVER, PULLEY, FULL
3 1 8315701 THREADED PLUG, G5
4 1 3102702 NUT, HEX
5 1 3102514 WASHER, FLAT 3/8" SAE ST ZN
6 1 3242004 NUT, M8 X 1.25 HEX NYLOCK
7 1 3239601 PULLEY, 6" OD x 10MM ID
8 1 7335401 NUT, M10 X 1.5 SOCKET HEAD
9 1 3256207 SCREW, M10 X1.5 50MM
10 1 3102509 WASHER, FLAT 5/16 ID SAE ZN
11 1 7630101 RETAINER, CM/MJ, PULLEY

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13
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THIGH HOLD DOWN ASSEMBLY - 8350501
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LFG5-003 G5 HOME GYM
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ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8259101 CLAMP, THIGH HOLD FRONT
2 1 8263001 WLDMNT, THIGH HOLD TUBE
3 2 7621301 NUT, SPIDER 3/8-16
4 2 7322301 PLATE, 1.97 OD X .44 ID 10GA
5 2 3102909 .375 - 16 X 1.00 HEX HEAD BOLT
6 1 8263701 KNOB, TULIP STYLE
7 1 8322201 SHAFT, 8MM, THREADED ENDS
8 1 8263101 NUT, 1/4 - 20
9 1 3254703 NUT, M10 X 1.5 HEX ZINC
10 1 3264701 SRING, COMP, 11.6 X 0.99 X 22.2mm
11 2 7357901 SHAFT COLLAR, 1-1/2" ID ALUM
12 2 7424701 ASSY, ROLLER PAD - SHORT
13 2 7308701 CAP, BEARING HOUSING

2
1
FRONT SHROUD ASSEMBLY - 8317801
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LFG5-003 G5 HOME GYM
Page 18
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8317801 ASSY., FRONT SHROUD
2 1 7762801 LABEL, G5 CM TECHNOLOGY

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5
4
3
2
1
7
5
FLOATING PULLEY ASSEMBLY - 8264801
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LFG5-003 G5 HOME GYM
Page 19
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8265001 WLDMT, G5, FLOATING PULLEY
2 1 8264901 SHEET, FLOATING
3 2 7630101 RETAINER, CM/MJ, PULLEY
4 2 3258301 PULLEY, 88.9 OD X 10 X 25.4
5 4 8229001 COVER, PULLEY, FULL
6 2 3256207 SCREW, M10 X1.5 50MM
7 2 7335401 NUT, M10 X 1.5 SOCKET HEAD

4
4
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2
1
3
3
5
7
LOWER RIGHT PULLEY ASSEMBLY - 8350201
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LFG5-003 G5 HOME GYM
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 8258701 WLDMNT, LOWER SWIVEL PULLEY, RIGHT
2 1 3258301 PULLEY, 88.9 OD X 10 X 25.4
3 2 3261501 BEARING, FLANGED BALL, 10MM ID X 19MM OD
4 2 8229001 COVER, PULLEY, FULL
5 1 3256208 SCREW, M10 X1.5 55MM
6 1 7335401 NUT, M10 X 1.5 SOCKET HEAD
7 1 7630101 RETAINER, CM/MJ, PULLEY
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