Life Fitness Signature Series Fzfly Fly User manual

SIGNATURE SERIES
FZFLY FLY
Customer Support Services
PARTS MANUAL
Page 1

FZFLY FLY
Page 2
CONTENTS
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PAGE
COMPONENT ASSEMBLY 3
COMPONENT ASSEMBLY II 4
COMPONENT ASSEMBLY LEGEND 5
SEAT CARRIAGE ASSEMBLY 6
SEAT CARRIAGE ASSEMBLY LEGEND 7
ADJUSTER HANDLE ASSEMBLY 8
MID-14 TOWER ASSEMBLY 9
PLASTIC TOWER ASSEMBLY 10
MID-14 WEIGHT STACK ASSEMBLY 11
5 LB. INCREMENT WEIGHT ASSEMBLY 12
10 LB. INCREMENT WEIGHT ASSEMBLY 13
15 LB. INCREMENT WEIGHT ASSEMBLY 14
HEAD PLATE ASSEMBLY 15
HEAD PLATE ASSEMBLY LEGEND 16
IMAGE 17

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COMPONENT ASSEMBLY
SEE PAGE 5 FOR LEGEND
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17"Length
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FZFLY FLY

Page 4
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COMPONENT ASSEMBLY II
SEE PAGE 5 FOR LEGEND
FZFLY FLY
60
59
62
9
7
10
CAM - TOP VIEW
61
58
63

Page 5
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COMPONENT ASSEMBLY LEGEND
FZFLY FLY
ITEM NO. QTY. PART NO. DESCRIPTION ITEM NO. QTY. PART NO. DESCRIPTION
1 1 7485101 WLDMT, FZFLY FRAME 37 2 7435301 COLLAR, SHAFT 1.020 ID
2 1 7330501 WLDMT, FZ SEAT SUPPORT 38 1 7407502 PIN, LINK
3 1 7485801 WLDMT, FZFLY PRESS ARM - RT 39 1 3239201 SPRING, EXT, .375 X .049 X 2.00
4 1 7485901 WLDMT, FZFLY PRESS ARM - LT 40 2 3232401 RING, RETAINING, EXTERNAL
5 1 7486001 WLDMT, FZFLY HANDLE - RT 41 1 7630101 RETAINER, CM/MJ, PULLEY
6 1 7486101 WLDMT, FZFLY HANDLE - LT 42 5 3237403 PLUG, 1" HOLE
7 1 7486901 WLDMT, FZFLY PIVOT HSNG 43 1 6757701 CLIP, CABLE 2-7/8 X 1 X 1
8 1 7911101 ASSY, SEAT CARRIAGE 44 1 7385203 SPACER, .406 X .750 X .500
9 1 7487101 BRKT, CAM - TOP 45 2 3239101 SCREW, M5X10 PHL PAN TT ST
10 1 7487201 CAM, FZFLY 46 4 3238601 M10X1.5 THREADED INSERT (HEX)
11 1 7342201 PLATE, CABLE END 47 30 3236601 WASHER, 3/8 SAE SS
12 1 7424801 KNOB, POP PIN 48 8 3236801 NUT, M10 HEX NYLOCK SS
13 1 7795201 PIN, SPRING - RATCHET 49 6 3236202 SCREW, M10 X1.5 25MM
14 1 7351501 SPRING; PULL PIN LARGE 50 5 3236201 SCREW, M10 X1.5 20MM
15 1 74743XX PAD, HEAD REST 51 5 3251204 SCREW, M10 X1.5 X 35MM HEX ZN
16 1 74741XX PAD, LARGE BACK 52 7 3236206 SCREW, M10 X1.5 45MM
17 1 72971XX PAD, SEAT SADDLE 53 5 3236902 NUT, M16 X 2 HEX JAM SS
18 1 7425295 BRKT, SEAT INDICATOR 54 1 7420401 ASSY, MID TOWER-14
19 3 3237801 PULLEY, 4.5" OD 55 1 7423716 CABLE, FZFLY 128-1/4
20 4 3104903 1.00" ID 1.25" OD BRONZ BUSHING 56 2 7573702 CABLE, FZFLY 29-1/2
21 6 3235601 BEARING, 6205 BALL 57 1 7690101 BUMPER, SLEEVE - 1 INCH DIA
22 2 7316506 SHAFT, 25MM X 10.331 58 1 7602901 LABEL, FZFLY PLACARD
23 4 7330001 SPACER, INTERNAL X .403 59 1 7603001 LABEL, FZAB PLACARD
24 1 7330002 SPACER, INTERNAL X .653 60 1 7524501 LABEL, 1-9 STRAIGHT
25 2 7330003 SPACER, INTERNAL X 3.265 61 1 7571301 LABEL, SERIAL NUMBER
26 1 7330008 SPACER, INTERNAL X 8.364 62 1 7422004 LABEL, 2" ASTM WARN
27 1 3110008 ROLL PIN, 1/8 X 1-1/4 63 1 7422003 LABEL, MOVING PARTS
28 2 7662802 RING, GRIP 1.50 OD 64 6 3251202 SCREW, M10 X1.5 X 25MM HEX ZN
29 2 7662902 CAP, GRIP 1.50 OD 65 1 7776501 SHAFT, .625 X .406 X 1.200
30 2 3235802 GRIP, 1.00 ID X .25 X 17.50 66 1 3236208 SCREW, M10 X1.5 55MM
31 2 8094101 COVER, PULLEY-BOLTED PARTIAL 67 2 7776401 SPACER, FLANGE .406 X .495 X .81
32 2 7333801 CAP, SMALL FLOV- END 68 1 7778001 ASSY, FZ ADJUSTER HANDLE
33 1 7333901 CAP, LARGE FLOV- END 69 2 3254703 NUT, M10 X 1.5 HEX ZINC
34 2 7326201 CAP, D-TUBE - TOP 70 1 7805901 LABEL, FZFLY 1-5 CURVED
35 2 3238501 CAP, 1/2 X 5/8 71 1 7335401 NUT, M10 X 1.5 SOCKET HEAD
36 1 7419601 COVER, FOOT-20 DEG. 72 1 3236207 SCREW, M10 X1.5 50MM

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SEAT CARRIAGE ASSEMBLY - 7911101
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5
3
2
1
4
6
7
10 11
12
9
8
10
11
7
SEE PAGE 7 FOR LEGEND
FZFLY FLY

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SEAT CARRIAGE ASSEMBLY LEGEND
Page 7
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 7911295 WLDMT, SEAT CARRIAGE SHDW GRAY
2 7 7889701 ROLLER, SEAT CARRIAGE
3 4 7911901 SPACER, .625 DIA X 16 GA.
4 3 7912001 SPRING, SEAT CARRIAGE
5 7 3232408 RING, BRE .443, 5100-46, ST,PP,B
6 1 3235700 SPRING, GAS 80N
7 2 7414301 STUD, M10 BALL END M10 X 1.5
8 1 7339401 BRACKET, GAS SPRING
9 1 7334001 FOOT, 2.50 X 4.49 FLOV
10 2 3236601 WASHER, 3/8 SAE SS
11 2 3236801 NUT, M10 HEX NYLOCK SS
12 2 3241201 M4 PHL PAN F ST ZN
FZFLY FLY

Page 8
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ADJUSTER HANDLE ASSEMBLY - 7778001
7
6
5
4
1
3
2
4
5
5
5
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 7777595 WLDMT, FZ SEAT ADJ HANDLE SHADOW GRAY
2 1 7331801 LINK, ADJUSTER
3 1 7331601 PIN, INDEX
4 2 7407501 PIN, LINK
5 4 3232401 RING, RETAINING, EXTERNAL
6 1 7287901 HANDLE, ADJUSTER
7 1 3110010 ROLL PIN, 1/8 X 7/8
FZFLY FLY

Page 9
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MID-14 TOWER ASSEMBLY - 7420401
3
1
2
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 7420101 ASSY, WEIGHT STACK MID-14
2 2 7326301 CAP, D-TUBE-BTM
3 1 7419801 ASSY, TOWER PLASTICS-MID
FZFLY FLY

Page 10
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PLASTIC TOWER ASSEMBLY - 7419801
8
1
9
9
5
5
5
6
6
6
6
6
3
4
7
2
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 7318601 COVER, TOWER- TOP FRONT
2 1 7318701 COVER, TOWER- TOP REAR
3 1 7318801 COVER, TOWER- BOTTOM FRONT
4 1 7318901 COVER, TOWER- BOTTOM REAR
5 9 3236501 M4 X 0.7 PHL PAN MS ST ZN
6 16 3239101 SCREW, M5X10 PHL PAN TT ST
7 1 7765701 SHROUD, TOWER- REAR SHORT
8 2 7765601 SHROUD, TOWER- FRT SHORT RH
9 6 7583501 RETAINER, FZ SHROUD
FZFLY FLY

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MID-14 WEIGHT STACK ASSEMBLY - 7420101
9
13
12
8
1
4
5
3
2
11
10
6
7
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 7350701 ASSY, HEAD PLATE (14)
2 14 7328401 WEIGHT PLATE, 20 LB
3 1 7327601 ASSY, INCREMENT WT-5LB
4 1 7327701 ASSY, INCREMENT WT-10LB
5 1 7327801 ASSY, INCREMENT WT-15LB
6 2 7328701 SPACER, INC WT STACK 14 PLT
7 2 7351001 SPACER, INC WT STACK
8 1 7621101 RETAINER, GUIDE ROD-TOP
9 4 7328602 GUIDE ROD,.75 OD SOLID X 53.50
10 4 7337901 BUSHING, GUIDE ROD
11 4 7352101 CUSHION, WEIGHT STACK
12 4 3103301 SHAFT COLLAR, 3/4" ID ZINC
13 2 3236202 M10 X 1.5 X 25 HXS SOC CS SS
WEIGHT STACK LABELS
7927201 LABEL, 390 LB STACK
7927301 LABEL, 195 KG STACK
FZFLY FLY

5 LB. INCREMENT WEIGHT ASSEMBLY - 7327601
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Page 12
3
2
1
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 7968501 ASSY, FZ INC WEIGHT 5LB
2 1 7328001 BRKT, INCREMENT WT - 5 LB
3 2 3236202 SCREW, M10 X1.5 25MM
FZFLY FLY

10 LB. INCREMENT WEIGHT ASSEMBLY - 7327701
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Page 13
1
2
3
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 7968501 ASSY, FZ INC WEIGHT 5LB
2 1 7328101 BRKT, INCREMENT WT - 10 LB
3 2 3236202 SCREW, M10 X1.5 25MM
FZFLY FLY

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Page 14
15 LB. INCREMENT WEIGHT ASSEMBLY - 7327801
3
1
2
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 7968501 ASSY, FZ INC WEIGHT 5LB
2 1 7328201 BRKT, INCREMENT WT - 15 LB
3 2 3236202 SCREW, M10 X1.5 25MM
FZFLY FLY

HEAD PLATE ASSEMBLY - 7350701
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Page 15
SEE PAGE 16 FOR LEGEND
16
8
6
14
12
15
2
1
10
13 11
5
4
7
3
9
WEIGHT STACK LABELS
7927201 LABEL, 390 LB STACK
7927301 LABEL, 195 KG STACK
FZFLY FLY

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Page 16
HEAD PLATE ASSEMBLY LEGEND
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 7326701 HEAD PLATE
2 1 7347801 STEM, 9 PLATE
3 1 3236001 BUSHING, SPRING PIN
4 1 7327201 WLDMT, INCREMENT WT PIN
5 1 8024501 SPRING, 1/2 OD X 1-1/2
6 1 7326101 KNOB, INC WT SELECTOR
7 1 3110008 ROLL PIN, 1/8 X 1-1/4
8 1 7326401 HOUSING, SELECTOR - FRONT
9 1 7326501 HOUSING, SELECTOR - REAR
10 1 7362101 STABILIZER, HEAD PLATE
11 4 7459601 BUSHING, HEAD PLT STABILIZER
12 1 7356501 PLUG, LANYARD ATTACHMENT
13 4 3236202 SCREW, M10 X1.5 25MM
14 1 7338101 ASSY, WT STACK SELECTOR PIN
15 1 7523601 CRIMP, CABLE
17398601 CAP, SELECTOR KNOB, LBS
16 OR
17398701 CAP, SELECTOR KNOB, KG
FZFLY FLY

Page 17
IMAGE
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FZFLY FLY