Lincoln Electric 106730 Quick start guide

Part No. 106730
Rev A1
April 2006
Parts and Service
Manual Supplement
Welder

Welder Supplement Part No.106730
April 2006
Technical Publications
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Copyright © 2004 by Genie Industries
106730 Rev A July 2004
First Edition, First Printing
"Genie", "Z" and "S" are registered trademarks of
Genie Industries in the USA and many other
countries.
Printed on recycled paper
Printed in U.S.A.

PartNo.106730 WelderSupplement
April 2006
This manual is updated frequently. Each parts
figure listed below has a figure number and a
revision letter. If a figure is updated with new
information, the revision letter or ‘Rev’ is
updated (example: from Rev A to Rev B).
Figure Rev Description
101.1 B Decals
If you have a printed manual, you can keep it
up to date by downloading new figures from
the Genie website.
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customers receive, visit the Genie Industries
website at www.genieindustries.com and
select Parts & Service.
Electronic Version
Click on the figure description below to
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Table of Contents
Safety Rules
100 • Parts
101.1 A S-40 and S-45 Chassis
Components, Engine Side
102.1 A S-60 and S-65 Chassis
Components
103.1 A Z-60 Chassis Components
104.1 A S-80, S-85 and Z-80 Chassis
Components
105.1 B Platform Components, all Models
200 • Schematics and Hose Drawings
201.1 A Electrical Schematic
202.1 A S-60 and S-65 Hoses and Fittings
203.1 A S-40 and S-45 Hoses and Fittings
204.1 A S-80 and S-85 Hoses and Fittings
205.1 A Z-60/34 Hoses and Fittings
206.1 A Z-80/60 Hoses and Fittings
207.1 A Hydraulic Hose and Fitting Cross-
reference

Welder Supplement Part No.106730
April 2006
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PartNo.106730 WelderSupplement
100 • Parts
April 2006
Safety Rules
Danger
Failure to obey the instructions and safety rules
in the Lincoln Electric Invertec™ V275-S Operator’s
Manual
will result in death or serious injury.
Many of the hazards identified in the
operator’s manual are also safety hazards
whenmaintenanceandrepairprocedures
areperformed.
Do Not Perform Maintenance Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
- manufacturer’s instructions and safety rules
- employer’s safety rules and worksite
regulations
-applicable governmental regulations
You have the appropriate tools, lifting equipment
and a suitable workshop.

Welder Supplement Part No.106730
April 2006
Figure Rev Description
101.1 A S-40 and S-45 Chassis Components, Engine Side
100 • Parts
456
36 31 32
38
33 34 35
30 31 32
75
8910
11121213
141516
17
18
3
20
21
1
22232425
26
2728
29
2
19
37
1

PartNo.106730 WelderSupplement
100 • Parts
April 2006
Item Part No. Description Qty.
1 82237 Decal - Danger, High Voltage ...... 2
2 106113 Hydraulic Generator Assembly
(includes item 38) ......................... 1
— 106274 Generator, 12.5 kW
3 101516 Oil Diverter Manifold .................... 1
— 94757 Check Valve, 3 psi / 0.2 bar
— 94760 Solenoid Valve, 10V DC
— 94765 Coil, 10V DC
— 94759 Solenoid Nut
— 101446 Relief Valve, 250 psi / 17.2 bar
— 101412 Pilot Operated Valve
— 106394 Orifice Disc, 0.030inch / 0.76 mm
4 6782 Nylock Nut, 5/16 -18
5 5397 Flat Washer, 5/16 inch
6 13002 Screw - HHC, 5/16 -18 x 1 inch, GR 5
7 10107 Screw - HHC, 5/16 -18 x 0.75 inch,
GR 5
8 4828 Nylock Nut, 3/8-16
9 6097 Flat Washer, 3/8inch
10 8516 Screw - HHC, 3/8-16 x 1.5 inches,
GR 5
11 9145 Screw - HHC, 1/2-13 x 2.5 inches,
GR 5
12 13066 Flat Washer, 1/2inch
13 6198 Nylock Nut, 1/2-13
14 36294 Screw - HHC, 1/4-20 x 2.75 inches,
GR 5
15 6638 Flat Washer, 1/4inch
16 6091 Nylock Nut, 1/4-20
17 106205 Welder Control Module ................ 1
18 102319 Enclosure Assembly (includes
items 14-17, 19-27 and 30-36) .... 1
19 74006 Weatherproof Outlet Cover
(includes mounting hardware) ..... 1
20 106140 Potentiometer Bracket .................. 1
21 101995 Potentiometer Resistor, 1k Ohm,
2 watt ............................................ 1
22 80543 GFCI Outlet, 110V AC .................. 1
23 106477 GFI/Circuit Breaker Assembly ...... 1
Item Part No. Description Qty.
24 106073 Circuit Breaker, 20A,
Single Phase ................................ 1
25 33607 Relay, 12V DC, DPDT .................. 1
26 33608 Relay Socket ................................ 1
27 102314 Enclosure Panel ........................... 1
28 6090 Screw - HHC, 1/4-20 x 0.75 inches,
GR 5
29 6889 Low Profile Nylock Nut, 1/4-20
30 106077 Squeeze Connector, 0.63 - 0.75
inch ............................................... 1
31 18665 Electric Locknut, 1inch NPT ......... 2
32 106104 O-ring, 1inch NPT ......................... 2
33 7056 Squeeze Connector,
0.38 - 0.5 inch ............................... 1
34 6938 Electrick Locknut, 1/2inch NPT .... 1
35 56237 O-ring, #12 ................................... 1
36 20776 Squeeze Connector ..................... 1
37 102340 Generator Bracket ........................ 1
38 106184 Hydraulic Motor, 21cc .................. 1
The following components are located in the ground
control box:
— 74911 Terminal Block ............................. 1
— 106140 Potentiometer Bracket .................. 1
— 101995 1000 Ohm, 10 Turn
Potentiometer ............................... 1
— 106657 Control Module, High Amp .......... 1
— 106637 Time Delay Module ...................... 1
— 33607 Relay, 12V DC, DPDT .................. 1
— 33608 Relay Socket ................................ 1
101.1
S-40 and S-45 Chassis Components, Engine Side Rev A

Welder Supplement Part No.106730
April 2006
Figure Rev Description
102.1 A S-60 and S-65 Chassis Components
100 • Parts
15
14
16
17 18
20
21 12 13
22 23 23 24
25 26 27
5610
96
4
1 2 3
8
111213
19
1
567

PartNo.106730 WelderSupplement
100 • Parts
April 2006
102.1
S-60 and S-65 Chassis Components Rev A
Item Part No. Description Qty.
1 82237 Decal - Danger, High Voltage ...... 2
2 106113 Hydraulic Generator Assembly
(includes item 3) ........................... 1
— 106274 Generator, 12.5 kW
3 106184 Hydraulic Motor, 21cc .................. 1
4 101516 Oil Diverter Manifold .................... 1
— 94757 Check Valve, 3 psi / 0.2 bar
— 94760 Solenoid Valve, 10V DC
— 94765 Coil, 10V DC
— 94759 Solenoid Nut
— 101446 Relief Valve, 250 psi / 17.2 bar
— 101412 Pilot Operated Valve
— 106394 Orifice Disc, 0.030inch / 0.76 mm
5 6782 Nylock Nut, 5/16 -18
6 5397 Flat Washer, 5/16 inch
7 13000 Screw - HHC, 5/16 -18 x 1.25 inch,
GR 5
8 106114 Generator Tray ............................. 1
9 10107 Screw - HHC, 5/16 -18 x 0.75 inch,
GR 5
10 13002 Screw - HHC, 5/16 -18 x 1 inch, GR 5
11 20776 Squeeze Connector ..................... 1
12 18665 Electric Locknut, 1 inch, NPT ....... 2
13 106104 O-ring, 1inch NPT ......................... 1
14 106495 Hubble Plug, 1/2inch .................... 1
15 106108 Stud Terminal, 250V DC .............. 1
— 6037 Hex Nut, 5/16 -18
— 5397 Flat Washer, 5/16 inch
16 106073 Circuit Breaker, 20A,
Single Phase ................................ 1
17 74006 Weatherproof Outlet Cover
(includes mounting hardware) ..... 1
18 80543 GFCI Outlet, 120V AC, 20A .......... 1
19 101947 Enclosure Assembly (includes
items 11-18, 20 and 21) ............... 1
20 106477 GFI/Circuit Breaker Assembly ...... 1
— 106374 Circuit Breaker, 50A, 3 phase
— 106375 GFCI, 50A, 3 phase
21 106077 Squeeze Connector,
0.63 - 0.75 inch ............................ 1
Item Part No. Description Qty.
22 6888 Screw - HHC, 1/4-20 x 1 inch, GR 5
23 6638 Flat Washer, 1/4inch
24 6091 Nylock Nut, 1/4-20
25 9145 Screw - HHC, 1/2-13 x 2.5 inches,
GR 5
26 6198 Nylock Nut, 1/2-13
27 13066 Flat Washer, 1/2inch
The following components are located in the ground
control box:
— 74911 Terminal Block ............................. 1
— 106140 Potentiometer Bracket .................. 1
— 101995 1000 Ohm, 10 Turn
Potentiometer ............................... 1
— 106657 Control Module, High Amp .......... 1
— 106637 Time Delay Module ...................... 1
— 33607 Relay, 12V DC, DPDT .................. 1
— 33608 Relay Socket ................................ 1

Welder Supplement Part No.106730
April 2006
Figure Rev Description
103.1 A Z-60 Chassis Components
100 • Parts
25
26
21
22
20
19
111213
11
12
13
24
9 10 1411
12
13
15
11 12 13
16
17
181213
27
28
1 2
3
4
6
7
85
111213
2311
12
13