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  9. Lincoln Electric P223 FLUX User manual

Lincoln Electric P223 FLUX User manual

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P223 FLUX AWS A5.17-97: F7A4-EM12K and A5.23-97: F8A2-EA1-A2
Publication C5.10.1 12/03
www.lincolnelectric.com
Lincolnweld®P223 lux is an industry
standard or spiral pipe welding on
up to X80 grade pipe, especially
where good impact properties are
required. It is also well-suited or
longitudinal seam welding on pipe,
producing a low bead pro ile with
very straight edges, while minimizing
undercuts. Its ast reezing slag
makes it ideal or even small diame-
ter pipe. In most cases, the slag is
sel -peeling. For these same rea-
sons, P223 is an excellent choice or
many two-pass welding applications.
While designed or two-pass welding
applications, P223 is a neutral lux
which is also suitable or use in mul-
tiple pass welding with mild steel
and low alloy electrodes.
ADVANTAGE LINCOLN
• The weld deposits o neutral
P223 lux are extremely resistant
to procedural variations.
• Fast solidi ication o weld metal
and slag or excellent bead
appearance.
• Low dust levels make handling at
the work station clean and easy.
• Excellent weld pro iles with straight
and consistent weld bead edges.
• Fast reezing slag makes P223
suitable or smaller diameter pipe.
• Slag is sel -peeling on most appli-
cations.
• Designed to deliver Charpy
V-Notch impact properties that
exceed most line pipe require-
ments.
• Low di usible hydrogen levels.
• Manu actured under a quality
system certi ied to ISO 9001.
TYPICAL APPLICATIONS
• Oil and gas line pipe abrication
through X-80 grades.
• Single pass or multiple pass
welding.
• Single arc or multiple arc (up to
3 arc tandem welding).
• Straight seam or spiral seam
welding.
PRODUCT INFORMATION
• Basicity Index: 1.60
• Particle Size:
+12 Mesh 2% max.
-12/+100 Mesh 96% min.
-100 Mesh 2% max.
• Density: 1.3 g/cm3
CONFORMANCES
For Mild Steel:
Lincolnweld®L-61
AWS A5.17-97: F7A4-EM12K
ASME SFA-5.17
For Low Alloy Steel:
Lincolnweld®L-70
AWS A5.23-97: F8A2-EA1-A2
ASME SFA-5.23
RECOMMENDED ELECTRODES
Single Pass or Two-Pass Welds:
Lincolnweld®L-61, AWS EM12K
Lincolnweld®L-70, AWS EA1
(intended or applications requiring
robust Charpy impact properties).
Charpy V-Notch Charpy V-Notch Charpy V-Notch Charpy V-Notch
Flu /Wire ft•lbf (Joules) ft•lbf (Joules) ft•lbf (Joules) ft•lbf (Joules)
Combination @ 0ºF (-18ºC) @ -20ºF (-29ºC) @ -40ºF (-40ºC) @ -60ºF (-51ºC)
Actual Test Results 75 76 87 45
As-welded (101) (103) (117) (61)
P223/L-61
Actual Test Results 113 101 99 82
As-welded (153) (136) (134) (111)
P223/L-70
MECHANICAL PROPERTIES(1) –Two-pass seam weld on 0.688" wall X-65 pipe
AC/AC two-wire tandem arc procedure
(1)Mechanical property results obtained on single pass or two-pass welds will vary with base plate composition,
welding procedure, heat input, etc. These results are shown only to demonstrate the potential or the products
being used.
Tested on Pipe
Tested per AWS
Charpy V-Notch
Yield Strength Tensile Strength Elongation ft•lbf (Joules)
psi (MPa) psi (MPa) (%) @ -40ºF (-40ºC)
Requirements
P223/L-61 58,000 70,000-95,000 22 20
AWS F7A4-EM12K (400) (483-655) (27)
AWS A5.17-97 min. min. min.
As-welded
Actual Test Results 63,400 77,300 31 93
(437) (533) (126)
Requirements @ -20ºF (-29ºC)
P223/L-70 68,000 80,000-100,000 20 20
AWS F8A2-EA1-A2 (469) (552-689) (27)
AWS A5.23-97 min. min. min.
As-welded
Actual Test Results 79,800 93,900 25 39
(550) (647) (53)
MECHANICAL PROPERTIES – As Required per A S A5.17-97/A5.23-97
NOTE: The multiple pass procedure shown above is speci ied in AWS A5.17-97/AWS A5.23-97 and was employed
only or the purpose o AWS classi ication. The testing results and AWS classi ication shown should not be used to
determine the suitability o this lux/wire combination or service in limited pass applications. Actual procedural tests
should be conducted to veri y the mechanical properties obtained on these applications.
DEPOSIT COMPOSITION - As Required per A S A5.17-97/A5.23-97
%C %Mn %Si %S %P %Mo %Cu
Requirements
P223/L-61
AWS F7A4-EM12K Not Speci ied
AWS A5.17-97
Actual Test Results 0.08 1.38 0.43 0.003 0.011 — 0.06
Requirements
P223/L-70 0.12 1.40 .80 0.030 0.030 0.40-0.65 0.35
AWS F8A2-EA1-A2 max. max. max. max. max. max.
AWS A5.23-97
Actual Test Results 0.08 1.33 0.38 0.009 0.014 0.51 0.09
P223 FLUX AWS A5.17-97: F7A4-EM12K and A5.23-97: F8A2-EA1-A2
P223 Flux 12/03
www.lincolnelectric.com
[2]
P223 FLUX AWS A5.17-97: F7A4-EM12K and A5.23-97: F8A2-EA1-A2
P223 Flux 12/03
www.lincolnelectric.com
(mL/100g
weld deposit)
Requirements
AWS F7A4-EM12K Not Speci ied
Actual Test Results
P223/L-61 3.7
Requirements
AWS F8A2-EA1-A2 Not Speci ied
Actual Test Results
P223/L-70 4.2
DIFFUSIBLE HYDROGEN
- As Tested per AWS A4.3-93
Lincolnweld®50 lb. (23 kg)
Flu Paper Bag
P223 EDS30636
PACKAGING
Diameter Appro .
Polarity Wire Feed Arc Travel
CTWD(1) Speed Voltage Current Speed
Lead/Trail Spacing in/min (m/min) (volts) (amps) in/min (m/min)
Side 1
Lead Arc – P223/L-61 or L-70 90 (2.3) 35 920 41 (1.04)
5/32" (4.0 mm)
AC
1-1/2" (38.1 mm)
5/8" (15.88 mm)
Trail Arc – P223/L-61 or L-70 50 (1.3) 36 640 41 (1.04)
5/32" (4.0 mm)
AC
1-1/2" (38.1 mm)
5/8" (15.88 mm)
Side 2
Lead Arc – P223/L-61 or L-70 100 (2.5) 36 980 38 (.97)
5/32" (4.0 mm)
AC
1-1/2" (38.1 mm)
5/8" (15.88 mm)
Trail Arc – P223/L-61 or L-70 48 (1.2) 41 620 38 (.97)
5/32" (4.0 mm)
AC
1-1/2" (38.1 mm)
5/8" (15.88 mm)
(1) CTWD (Contact Tip to Work Distance). Subtract 1/4" to calculate Electrical Stickout.
[3]
TYPICAL OPERATING PROCEDURES – Two-run seam weld on 0.688" wall X-65 pipe AC/AC two-wire tandem
arc procedure. 0.25" centered land, 90˚ included angle each side, 5˚ push lead arc, 20˚ push angle trail arc.
THE LINCOLN ELECTRIC COMPANY
22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lin olnele tri . om
CUSTOMER ASSISTANCE POLICY
The business of The Lin oln Ele tri Company is manufa turing and selling high quality welding equipment, onsumables, and utting equipment. Our hallenge is to meet the
needs of our ustomers and to ex eed their expe tations. On o asion, pur hasers may ask Lin oln Ele tri for advi e or information about their use of our produ ts. We respond
to our ustomers based on the best information in our possession at that time. Lin oln Ele tri is not in a position to warrant or guarantee su h advi e, and assumes no liability,
with respe t to su h information or advi e. We expressly dis laim any warranty of any kind, in luding any warranty of fitness for any ustomer’s parti ular purpose, with respe t to
su h information or advi e. As a matter of pra ti al onsideration, we also annot assume any responsibility for updating or orre ting any su h information or advi e on e it has
been given, nor does the provision of information or advi e reate, expand or alter any warranty with respe t to the sale of our produ ts.
Lin oln Ele tri is a responsive manufa turer, but the sele tion and use of spe ifi produ ts sold by Lin oln Ele tri is solely within the ontrol of, and remains the sole responsibility
of the ustomer. Many variables beyond the ontrol of Lin oln Ele tri affe t the results obtained in applying these types of fabri ation methods and servi e requirements.
Subje t to Change – This information is a urate to the best of our knowledge at the time of printing. Please refer to www.lin olnele tri . om for any updated information.
TEST RESULTS
Test results for me hani al properties, deposit or ele trode omposition and diffusible hydrogen levels were obtained from a weld produ ed and tested a ording to pres ribed
standards, and should not be assumed to be the expe ted results in a parti ular appli ation or weldment. A tual results will vary depending on many fa tors, in luding, but not limited
to, weld pro edure, plate hemistry and temperature, weldment design and fabri ation methods. Users are autioned to onfirm by qualifi ation testing, or other appropriate means,
the suitability of any welding onsumable and pro edure before use in the intended appli ation.
P223 FLUX AWS A5.17-97: F7A4-EM12K and A5.23-97: F8A2-EA1-A2