Lincoln Electric PF 56D User manual

IM3188
04/2023
REV02
PF 56D
OPERATOR’S MANUAL
ENGLISH
Lincoln Electric Bester Sp. z o.o.
ul. Jana III Sobieskiego 19A, 58-260 Bielawa, Poland
www.lincolnelectric.eu

English I English
12/05
THANK YOU! For choosing the QUALITY of the Lincoln Electric products.
Please check packaging and equipment for damage. Claims for material damaged in shipment must be notified
immediately to the dealer.
For ease of use, please enter your product identification data in the table below. Model Name, Code & Serial Number
can be found on the machine rating plate.
Model Name:
………………...…………………………….…………………………………………………………………………………………..
Code & Serial number:
………………….……………………………………………….. …………………………………………………….……………..
Date & Where Purchased:
…………………………………………………………………... ……………………….…………………………………………..
ENGLISH INDEX
Technical Specifications...................................................................................................................................................... 1
Electromagnetic Compatibility (EMC).................................................................................................................................. 2
Safety.................................................................................................................................................................................. 3
Introduction ......................................................................................................................................................................... 5
Installation and Operator Instructions.................................................................................................................................. 5
WEEE ............................................................................................................................................................................... 11
Spare Parts ....................................................................................................................................................................... 11
Authorized Service Shops Location .................................................................................................................................. 11
Electrical Schematic.......................................................................................................................................................... 11
Accessories....................................................................................................................................................................... 12
Connection Diagram ......................................................................................................................................................... 14

English 1 English
Technical Specifications
NAME INDEX
PF 56D K14392-1
INPUT
Input Voltage U1Input Amperes I1EMC Class
40Vdc 4Adc A
RATED OUTPUT
Duty Cycle 40°C (based on a 10 min. period) Output Current
100% 420A
60% 500A
Welding Current Range Peak Open Circuit Voltage
5 ÷ 500A 113Vdc peak
DIMENSION
Weight Height Width Length
17,7 kg 516 mm 302 mm 642 mm
WIRE FEED SPEED RANGE / WIRE DIAMETER
WFS Range Drive Rolls Drive roll diameter
1.5 ÷ 22 m/min 4 Ø37
Solid Wires Aluminum Wires Cored Wires
0.8 ÷ 1.6 mm 1.0 ÷ 1.6 mm 0.9 ÷ 1.6 mm
OTHERS
Protection Rating Maximum Gas Pressure
IP23 0,5 MPa (5 bar)
Operating Temperature Storage Temperature
from -10°C to +40°C from -25°C to 55°C

English 2 English
Electromagnetic Compatibility (EMC)
01/11
This machine has been designed in accordance with all relevant directives and standards. However, it may still generate
electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or
other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand this
section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.
This machine has been designed to operate in an industrial area. To operate in a domestic area it is necessary
to observe particular precautions to eliminate possible electromagnetic disturbances. The operator must install
and operate this equipment as described in this manual. If any electromagnetic disturbances are detected the
operator must put in place corrective actions to eliminate these disturbances, if necessary with assistance from
Lincoln Electric.
Before installing the machine, the operator must check the work area for any devices that may malfunction because of
electromagnetic disturbances. Consider the following.
Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the machine.
Radio and/or television transmitters and receivers. Computers or computer controlled equipment.
Safety and control equipment for industrial processes. Equipment for calibration and measurement.
Personal medical devices like pacemakers and hearing aids.
Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure that
all equipment in the area is compatible. This may require additional protection measures.
The dimensions of the work area to consider will depend on the construction of the area and other activities that are
taking place.
Consider the following guidelines to reduce electromagnetic emissions from the machine.
Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take
additional precautions such as filtering the input supply.
The output cables should be as short as possible and positioned together as close as possible to each other. If possible
connect the work piece to ground in order to reduce the electromagnetic emissions. The operator must check that
connecting the work piece to ground does not cause problems or unsafe operating conditions for personnel and
equipment.
Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special
applications.
WARNING
EMC classification of this product is class A in accordance with electromagnetic compatibility standard EN 60974-10 which
means that the product is designed to be used in an industrial environment only.
WARNING
The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public
low-voltage supply system. There may be potential difficulties in ensuring electromagnetic compatibility in those locations,
due to conducted as well as radiated disturbances.

English 3 English
Safety
01/11
WARNING
This equipment have to be used by qualified personnel. Be sure that all installation, operation, maintenance and repair
procedures are performed only by qualified person. Read and understand this manual before operating this equipment.
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or equipment damage. Read
and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages caused
by improper installation, improper care or abnormal operation.
WARNING: This symbol indicates that instructions must be followed to avoid serious personal injury, loss
of life, or equipment damage. Protect yourself and others from possible serious injury or death.
READ AND UNDERSTAND INSTRUCTIONS: Read and understand this manual before operating this
equipment. Arc welding can be hazardous. Failure to follow the instructions in this manual could cause
serious personal injury, loss of life, or equipment damage.
ELECTRIC SHOCK CAN KILL: Welding equipment generates high voltages. Do not touch the electrode,
work clamp, or connected work pieces when this equipment is turned on. Insulate yourself from the
electrode, work clamp, and connected work pieces.
ELECTRICALLY POWERED EQUIPMENT: Turn off the input power using the disconnect switch at the
fuse box before working on this equipment. Ground this equipment in accordance with local electrical
regulations.
ELECTRICALLY POWERED EQUIPMENT: Regularly inspect the input, electrode, and work clamp
cables. If any insulation damage exists replace the cable immediately. Do not place the electrode holder
directly on the welding table or any other surface in contact with the work clamp to avoid the risk of
accidental arc ignition.
ELECTROMAGNETIC FIELD MAY BE DANGEROUS: Electric current flowing through any conductor
creates electromagnetic field (EMF). EMF fields may interfere with some pacemakers, and welders having
a pacemaker shall consult their physician before operating this equipment.
CE COMPLIANCE: This equipment complies with the European Community Directives.
ARTIFICIAL OPTICAL RADIATION: According with the requirements in 2006/25/EC Directive and
EN 12198 Standard, the equipment is a category 2. It makes mandatory the adoption of Personal
Protective Equipment (PPE) having filter with a protection degree up to a maximum of 15, as required by
EN169 Standard.
FUMES AND GASES CAN BE DANGEROUS: Welding may produce fumes and gases hazardous to
health. Avoid breathing these fumes and gases. To avoid these dangers the operator must use enough
ventilation or exhaust to keep fumes and gases away from the breathing zone.
ARC RAYS CAN BURN: Use a shield with the proper filter and cover plates to protect your eyes from
sparks and the rays of the arc when welding or observing. To protect the skin, use suitable clothing made
of durable, fireproof material. Protect other nearby personnel with suitable, non-flammable screening and
warn them not to watch the arc nor expose themselves to the arc.

English 4 English
WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding area
and have a fire extinguisher easily accessible. Welding sparks and hot materials from the welding process
can easily go through small cracks and openings to adjacent areas. Do not weld on any tanks, drums,
containers, or material until the proper steps have been taken to insure that no flammable or toxic vapors
will be present. Never use this equipment when flammable gases, vapors or flammable liquids are
present.
WELDED MATERIALS CAN BURN: Welding generates a large amount of heat. Hot surfaces and
materials in work area can cause serious burns. Use gloves and pliers when touching or moving materials
in the work area.
CYLINDER MAY EXPLODE IF DAMAGED: Use only certificate, compressed gas cylinders containing the
correct shielding gas for the process used and properly operating regulators designed for the gas and
pressure used. Always keep cylinders in an upright position securely chained to a fixed support. Do not
move or transport gas cylinders with the protection cap removed. Do not allow the electrode, electrode
holder, work clamp or any other electrically live part to touch a gas cylinder. Gas cylinders must be located
away from areas where they may be subjected to physical damage or the welding process including
sparks and heat sources.
MOVING PARTS ARE DANGEROUS: There are moving mechanical parts in this machine, which can
cause serious injury. Keep your hands, body and clothing away from those parts during machine starting,
operating and servicing.
SAFETY MARK: This equipment is suitable for supplying power for welding operations carried out in an
environment with increased risk of electric shock.
The manufacturer reserves the right to make changes and/or improvements in design without upgrade at the same time the
operator’s manual.

English 5 English
Introduction
PF 56D is digital wire feeder which have been designed to
work with Lincoln Electric power sources:
POWER WAVE®350CE,
POWER WAVE®500CE.
The ArcLink®protocol is used for communication
between the power source and the wire feeder. All signals
from the power source are displayed on the User Interface
located in the wire feeder machine.
Set of power source and wire feeder allow welding in
listed processes:
GMAW (MIG/MAG),
FCAW,
SMAW (MMA),
GTAW,
CAG.
The complete package contains:
Wire feeder.
USB memory with operator’s manual.
Easy Start
Recommended equipment, which can be bought by user,
was mentioned in the chapter "Accessories".
Installation and Operator Instructions
Read this entire section before installation or operating the
machine.
Exploitation conditions
This machine can operate in harsh environments.
However, it is important to use the following simple
preventive measures that will ensure its long life and
reliable operation:
Do not place or operate this machine on a surface with
an incline higher than 15° from horizontal.
Do not use this machine for pipe thawing.
This machine must be located where there is free
circulation of clean air without restrictions for air
movement. Do not cover the machine with paper, cloth
or rags when switched on.
Dirt and dust that can be drawn into the machine
should be kept away from the item.
This machine has a protection rating of IP23. Keep it
dry when possible and do not place it on a wet ground
or in puddles.
Locate the machine away from a radio controlled
machinery. Normal operation may adversely affect the
operation of a nearby radio controlled machinery,
which may result in injury or equipment damage. Read
the section on electromagnetic compatibility in this
manual.
Do not operate in areas with an ambient temperature
greater than 40°C.
Duty cycle and Overheating
The duty cycle of a welding machine is the percentage of
time in a 10 minute cycle at which the welder can operate
the machine at rated welding current.
Example: 60% duty cycle:
Welding for 6 minutes. Break for 4 minutes.
Excessive extension of the duty cycle will cause the
thermal protection circuit to activate.
Minutes or decrease
Duty Cycle
Input Supply Connection
Check the input voltage, phase, and frequency of the
power source that will be connected to this wire feeder.
The acceptable level of input voltage is indicated in the
section „Technical Specificationsʺand on the rating plate
of the power source. Verify the connection of grounding
wires from the power source to the input source.

English 6 English
Controls and Operational Features
1
5
4
17
3
2
Figure 1
6
7
8
9
10
Figure 2
1. EURO Socket: For connecting a welding
gun (for GMAW, FCAW process).
2. Quick Coupling Socket: Coolant outlet
(supplies cool coolant to the welding gun).
3. Quick Coupling Socket: Coolant inlet (takes
warm coolant from the welding gun).
WARNING
Maximum coolant pressure is 5 bar.
4. Output Socket for SMAW and CAG
welding: For connecting welding cable with
an electrode holder.
5. U7 User Interface: See „User Interfaceʺsection.
6. Gas Quick Coupling Socket: For connecting
a gas pipe.
WARNING
The machine allows the use all suitable shielding gases
with a maximum pressure of 5 bar.
7. Control Socket: 5 pins socket for
connecting a control cable. The ArcLink®
protocol is used for communication
between the power source and wire feeder.
8. Current Socket: For connecting a welding
cable.
9. Quick Coupling Socket: Coolant inlet
(supplies cool coolant from cooler to the
welding machine).
10. Quick Coupling Socket: Coolant outlet
(takes warm coolant from welding machine
to cooler).
11. Gas Flow Regulator Plug: Gas Flow Regulator can
be purchased separately. See "Accessories"
section.
12. Switch: Cold Inch / Gas Purge: This switch allows
wire feeding (wire test) and gas flow (gas test)
without switching on the output voltage.
13. Transport Holder: For the feeder lifting and
transporting using a crane.
14. Wire Spool Holder: For wire spool with maximum
16kg weight. Holder allows mounting plastic, steel
and fiber spools on the 51mm spindle.
WARNING
Be sure that wire spool case has to be completely closed
during welding.
15. Spool with Wire: Not supplied as standard.
16. Wire Drive: 4-rolls wire drive.
WARNING
The side panel and wire spool case have to be completely
closed during welding.
WARNING
Do not use handle to move the machine during operation.

English 7 English
1211 18 14 15
16
13
Figure 3
17. Remote Control Socket: For connecting a Remote
Control (see "Accessories" chapter).
18. USB Port: For connecting the USB memory and
software updates.
User Interface Advanced (U7)
Figure 4
Detailed operation of User Interface U7 can be found in
the Advanced (U7) IM3170 user manual.
Loading the Wire Spool
Spools of wire with a maximum weight of 16 kg can be
used without an adapter. Holder allows mounting plastic,
steel and fiber spools on the 51mm spindle.
It is possible to use other spools after using the
appropriate adapter, which can be purchased separately
(see "Accessories" chapter).
Loading the Electrode Wire
Turn the input power OFF.
Open the spool wire case.
Unscrew the locking nut of the sleeve [14].
Load the spool wire on the sleeve so that the spool
turns clockwise when the wire is feed into the wire
feeder.
Make sure that the spindle brake pin goes into the
fitting hole on the spool.
Screw in the locking nut of the sleeve.
Open the wire drive door.
Put on the wire roll with the correct groove
corresponding to the wire diameter.
Free the end of the wire and cut off the bent end
making sure it has no burr.
WARNING
Sharp end of the wire can hurt.
Rotate the wire spool clockwise and thread the end of
the wire into the wire feeder as far as the Euro Socket.
Adjust force pressure roll of the wire feeder properly.
Adjustments of Brake Torque of Sleeve
To avoid spontaneous unrolling of the welding wire the
sleeve is fitted with a brake.
Adjustment is carried by rotation of its screw M10, which
is placed inside of the sleeve frame after unscrewing the
brake locking nut.
21
20
19
Figure 5
19. Locking Nut.
20. Adjusting Screw M10.
21. Pressing Spring.
Turning the M10 screw clockwise increases the spring
tension and increase the brake torque
Turning the M10 screw anticlockwise decreases the
spring tension and decrease the brake torque.
After finishing of adjustment, you should screw brake
locking nut again.

English 8 English
Adjusting of Pressure Roll Force
The pressure arm controls the amount of force the drive
rolls exert on the wire. Pressure force is adjusted by
turning the adjustment nut clockwise to increase force,
counterclockwise to decrease force. Proper adjustment of
pressure arm gives the best welding performance.
WARNING
If the roll pressure is too weak, the roll will slide on the
wire. If the roll pressure is set too heavy the wire may be
deformed, which cause feeding problems in the welding.
The pressure force should be set properly. For this
purpose decrease the pressure force slowly until the wire
just begins to slide on the drive roll and then increase the
force slightly by turning of the adjustment nut by one turn.
Inserting Electrode Wire into Welding
Torch
Turn the welding machine off.
Depending of welding process connect proper welding
torch to the euro socket [1]. Rated parameters of the
torch and welding machine should be matched.
Depends on type of gun must be remove the nozzle
from the gun and contact tip or protection cap and
contact tip.
Turn the welding machine on.
Hold the Cold Inch/Gas Purge Switch [12] or use torch
trigger until wire appear over threaded end of the gun.
When the Cold Inch Switch [12] or torch trigger is
released the spool of wire should not unwind.
Adjust wire spool brake accordingly.
Turn the welding machine off.
Install a proper contact tip.
Depending on the welding process and the type of the
gun, install the nozzle (GMAW process) or protection
cap (FCAW process).
WARNING
Take precaution to keep eyes and hands away from the
end of the gun while the wire is being come out of the
threaded end.
Changing Driving Rolls
WARNING
Turn the input power off before installation or changing
drive rolls.
Wire Feeders PF 56D is equipped with drive roll
V1.0/V1.2 for steel wire. For others wires and sizes it is
required to install proper drive rolls kit (see "Accessories"
chapter) and follow instruction:
Turn the input power OFF.
Unlock 4 rolls by turning 4 Quick-Change Carrier
Gear [26].
Release the pressure roll levers [27].
Change the drive rolls [25] corresponding to the used
wire.
WARNING
Be sure that the gun liner and contact tip are also sized to
match the selected wire size.
WARNING
For wires with the diameter larger than 1.6mm, the
following parts have to be changed:
The guide tube of the feeding console [23] and [24].
The guide tube of the Euro Socket [22].
Lock 4 new rolls by turning 4 Quick-Change Carrier
Gear [26].
Insert the wire through the guide tube, over the roller
and through the guide tube of Euro Socket into liner of
gun. The wire can be pushed into the liner manually
for a few centimeters, and should feed easily and
without any force.
Lock the pressure roll levers [27].
22
23
24
26
25
27
Figure 6