Lincoln Electric POWER WAVE S700 User manual

Operat r’s Manual
Power Wave ®S700 Communication Kit
Register y ur machine:
www.lincolnelectric.com/registration
Auth rized Service and Distribut r L cat r:
www.lincolnelectric.com/locator
IM10487 | Issue D ate Jun-18
© Lincoln Glo al, Inc. All Rights Reserved.
For use with machines having Code Num ers:
K4352-2
Save f r future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)

1
INSTALLATION INSTRUCTIONS:
WARNING
CAN KILL
ELECTRIC SHOCK
Disconnect input power before servicing.
Do not operate with covers removed.
Do not touch electrically live parts.
Only qualified persons should install, use
or service this equipment.
OVERVIEW:
This kit provides all necessary hardware to install a K4352-2 Power Wave
S700 Communication Kit for use on a Power Wave S700.
INSTRUCTIONS FOR INSTALLING K4352-2
POWER WAVE S700 COMMUNICATION KIT
ON A POWER WAVE S700
Parts List Required for Installation on Power Wave S700:
Item Part Number Description Qty
1 L17422 Communication Panel Assembly 1
2 S18250-1107 Plug & Lead Assembly (4-pin plug / 4-pin plug) 1

2
Power Wave S700 Communication Kit Installation Instructions
Recommended Tools:
•5/16” nut driver or other suitable tools
CAUTION : PC BOARD CAN BE DAMAGED BY STATIC ELECTRICITY
Before making any connections to a PC board, remove your body’s static charge by touching unpainted
grounded frame of equipment.
INSTALLATION:
1. Turn off input power to the Power Wave at the disconnect switch or fuse box before working
on the Power Wave.
2. Remove the weld cables from the output studs, and disconnect all control cables including the
Ethernet connection from the Power Wave.
3. Remove the UI cover plate by removing the seven screws fastening the cover plate to the
power source using a 5/16
”
nut driver or other suitable tool (Figure 1). Retain the mounting
hardware removed for installing the Power Wave S700 Communication Kit.
4. Obtain Item 2 Plug & Lead Assembly (S18250-1107, 4 pin plug / 4 pin plug).
Connect the Plug & Lead Assembly to J31 (4 pin plug) located in wiring harness of Power
Wave S700 (Figure 2).
5. Obtain Item 1 Communication Panel Assembly provided with the kit. Route the 4-pin
connector P30 of Item 2 Plug & Lead Assembly thru the case front, and to J30 of Item 1
Communication Panel Assembly (Figure 3).
6. Install the Communication Panel Assembly to the Case Front using the hardware removed
from cover plate in Step 3, using a 5/16” nut driver or other suitable tool (Figure 4).
7. Replace the weld cables from the output studs, and reconnect all control cables including the
Ethernet connection from the Power Wave.
8. The WiFi and Bluetooth are disabled as shipped from the factory.
9. After installing the K4352-2 Power Wave S700 Communication Kit, the Power Wave
firmware may need to be updated. Visit www.powerwavesoftware.com for firmware
updates and the Power Wave Utilities. Included with Power Wave Utilities are the
Power Wave Manager PC tool for setting up the wireless or Bluetooth connection, and
the Help Me Connect guide for setup instructions.

3
FIGURE 1
REMOVE COVER PLATE AND
10-24 X .38 SCREWS, (QTY 7)

4
FIGURE 2
J81
INSTALL THE 4-PIN CONNECTOR P81
OF ITEM 2 PLUG & LEAD ASSEMBLY
TO J31 OF S700 WIRE HARNESS
2
1
3
S24018-4 (INSERTION SIDE)
4
53A 54A
51A 52A

5
FIGURE 3
PC BOARD
J30
INSTALL THE 4-PIN CONNECTOR P30
OF ITEM 2 PLUG & LEAD ASSEMBLY
TO J30 OF ITEM 1 COMMUNICATION
PANEL ASSEMBLY PC BOARD
P30
ITEM 1 COMMUNICATION
PANEL ASSEMBLY
REMOVE
INSTRUCTION TAG
1
2
3
4
358A 356A
53E54E

6
FIGURE 4
INSTALL THE COMMUNICATION
PANEL TO THE CASE FRONT USING
THE HARDWARE REMOVED FROM
COVER PLATE, 10-24 X .38 SCREWS
(QTY 7)

Sales and Service through Subsidiaries and Distributors Worldwide
Cleveland, Ohio 44117-1199 U.S.A.
THE LINCOLN ELECTRIC COMPANY
World's Leader in Welding and Cutting Products
When this equipment is shipped, title passes to the purchaser upon receipt by
the carrier. Consequently, claims for material damaged in shipment must be
made by the purchaser against the transportation company at the time the
shipment is received. LIMITED WARRANTY
STATEMENT OF WARRANTY :
The Lincoln Electric Company (Lincoln)
warrants to the original purchaser (end-user) of new equipment that will be free
of defects in workmanship and material.
This warranty is void if Lincoln finds that the equipment has been subjected to
improper care or abnormal operation.
WARRANTY PERIOD :
TO OBTAIN WARRANTY COVERAGE :
WARRANTY REPAIR :
existence of a defect covered by this warranty, the defect will be corrected by
repair or replacement at Lincoln's option.
WARRANTY COSTS :
from that location.
IMPORTANT WARRANTY LIMITATIONS
This kit is classified by Lincoln as a field
the date of shipment to the original purchaser.
installed optional equipment and is warranted for one year, dating from
You are required to notify
Shop of any defect within the warranty period. Written notification is recommended.
Lincoln Electric, your Lincoln Distributor, Lincoln Service Center or Field Service
If Lincoln's inspection of the equipment confirms the
a Lincoln Service Center or Field Service shop as well as return shipment to you
You must bear the cost of shipping the equipment to
LINCOLN WILL NOT ACCEPT RESPONSIBILITY FOR REPAIRS MADE
WITHOUT ITS AUTHORIZATION.
LINCOLN SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES (SUCH
AS LOSS OF BUSINESS,ETC.) CAUSED BY THE DEFECT OR REASONABLE
DELAY IN CORRECTING THE DEFECT.
LINCOLN'S LIABILITY UNDER THIS WARRANTY SHALL NOT EXCEED THE COST
OF CORRECTING THE DEFECT.
THIS WARRANTY IS THE ONLY EXPRESS WARRANTY PROVIDED BY LINCOLN
WITH RESPECT TO ITS PRODUCTS. WARRANTIES IMPLIED BY LAW SUCH
OF THIS LIMITED WARRANTY FOR THE EQUIPMENT INVOLVED.
AS THE WARRANTY OF MERCHANTABILITY ARE LIMITED TO THE DURATION

WARNIN
AVISO DE
PRECAUCION
ATTENTION
WARNUN
ATENÇÃO
Spanish
French
erman
Portuguese
Japanese
Chinese
Korean
Arabic
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE
USED AND FOLLOW OUR EMPLO ER’S SAFET PRACTICES.
SE RECOMIENDA LEER ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLO ES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLO EUR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-
STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
l Do not touch electrically live parts or
electrode with skin or wet clothing.
l Insulate yourself from work and
ground.
l No toque las partes o los electrodos
bajo carga con la piel o ropa moja-
da.
l Aislese del trabajo y de la tierra.
l Ne laissez ni la peau ni des vête-
ments mouillés entrer en contact
avec des pièces sous tension.
l Isolez-vous du travail et de la terre.
l Berühren Sie keine stromführenden
Teile oder Elektroden mit Ihrem
Körper oder feuchter Kleidung!
l Isolieren Sie sich von den
Elektroden und dem Erdboden!
l Não toque partes elétricas e elec-
trodos com a pele ou roupa molha-
da.
l Isole-se da peça e terra.
l Keep flammable materials away.
l Mantenga el material combustible
fuera del área de trabajo.
l Gardez à l’écart de tout matériel
inflammable.
l Entfernen Sie brennbarres Material!
l Mantenha inflamáveis bem guarda-
dos.
l Wear eye, ear and body protection.
l Protéjase los ojos, los oídos y el
cuerpo.
l Protégez vos yeux, vos oreilles et
votre corps.
l Tragen Sie Augen-, Ohren- und Kör-
perschutz!
l Use proteção para a vista, ouvido e
corpo.