Lincoln Electric Ranger 305D CE User manual

English English
I
IM2024
10/2017
REV01
RANGER 305D CE
OPERATOR’S MANUAL
THE LINCOLN ELECTRIC COMPANY
22801 St. Clair Ave., Cleveland Ohio 44117-1199 USA
www.lincolnelectric.eu

English English
II
THE LINCOLN ELECTRIC COMPANY
EC DECLARATION OF CONFORMITY

Manufacturerandtechnical
documentationholder:


TheLincolnElectricCompany
22801St.ClairAve.
ClevelandOhio44117‐1199USA

ECCompany:

LincolnElectricEuropeS.L.
c/oBalmes,89‐802a
08008BarcelonaSPAIN

Herebydeclarethatweldingequipment:

Productnumber:

Ranger305DwithCEmarking

K2279(maycontainprefixesandsuffixes)
IsinconformitywithCouncil
Directivesandamendments:
MachineryDirective2006/42/EC;
LowVoltageDirective2014/35/EU
ElectromagneticCompatibility(EMC)Directive2014/30/EU



Noiseemissionintheenvironmentbyequipmentforuseoutdoors
2000/14/EC.
EN60974‐1:2012,Safetyrequirementsforarcweldingequipment,
powersources;
EN60974‐10:2014,ArcWeldingEquipment‐Part10:Electromagnetic
compatibility(EMC)requirements;
ENISO3744:2010,Acoustics–Determinationofsoundpowerlevelsof
noisesourcesusingsoundpressure…reflectingplane;
EN60204‐1:2006,Safetyofmachinery–Electricalequipmentof
machines,Part1:Generalrequirements;
EN12100:2010,Safetyofmachinery–Generalprinciplesfordesignrisk
assessmentandriskreduction.

Notifiedbody(for2000/14/EC
Conformity):

LNE–Number:0071
ZAdeTrappes‐Élancourt
29,avenueRogerHennequin
78197TRAPPESCedex

Guaranteedsoundpowerlevel:

LWA97dB(netpowerPel=7.5kW)

Measuredsoundpowerlevel:LWA96dB(netpowerPel=7.5 kW)

CEmarkingaffixedin‘15

SamirFarah,Manufacturer
ComplianceEngineeringManager

JacekStefaniak,EuropeanCommunityRepresentative
EuropeanProductManagerEquipment
7September2017

8September2017
MCD40e

English English
III
12/05
THANKS! For having chosen the QUALITY of the Lincoln Electric products.
Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified
immediately to the dealer.
For future reference record in the table below your equipment identification information. Model Name, Code &
Serial Number can be found on the machine rating plate.
Model Name:
………………...…………………………….…………………………………………………………………………………………..
Code & Serial number:
………………….……………………………………………….. …………………………………………………….……………..
Date & Where Purchased:
…………………………………………………………………... ……………………….…………………………………………..
ENGLISH INDEX
Technical Specifications...................................................................................................................................................... 1
Electromagnetic Compatibility (EMC) ................................................................................................................................. 2
Safety .................................................................................................................................................................................. 3
Installation and Operator Instructions ................................................................................................................................. 4
Diagrams ........................................................................................................................................................................... 17
WEEE ................................................................................................................................................................................ 22
Spare Parts ....................................................................................................................................................................... 22
Authorized Service Shops Location.................................................................................................................................. 22
Electrical Schematic.......................................................................................................................................................... 22

English English
1
Technical Specifications
RANGER® 305D (CE) (K2279-1, K2279-2, K2279-3)
INPUT – DIESEL ENGINE
Model Description Speed (RPM)
Displacement
(cu. cm) Starting System Capacities
Kubota(3)
D722
3 cylinder, 4 stroke
15.9 HP (12KW)
Net intermittent
3000 RPM
naturally aspirated
water cooled
Diesel engine
High Idle 3100
Full Load 3000
Low Idle 2200
789 12VDC Battery &
Starter
(Group 58: 550
cold crank amps)
Battery Charger
(3.6L)
Fuel: 45L
Oil: 3.2L
Radiator Coolant:
3.6L
Bore x Stroke
(mm)
67x 68
RATED OUTPUT @ 40°C - WELDER
Welding Process Welding Output
Current/Voltage/Duty Cycle Output Range Max. Weld OCV @ Rated Load RPM
DC Constant Current
DC Pipe Current
Touch-Start®TIG
DC Constant Voltage
250A / 30V / 100%
250A / 30V / 100%
250A / 20V / 100%
250A / 27V / 100%
20 to 305A
40 to 300A
20 to 250A
14 to 29V
60V
RATED OUTPUT @ 40°C - GENERATOR
Auxiliary Power (1)
8500 Watts Peak / 8000Watts Continuous, 50 Hz , 230V/400V, 3Phase
Sound Level
Sound Power: 97dB Lwa
PHYSICAL DIMENSIONS
Height
909 mm (2)
Width
546 mm
Length
1524 mm
Weight
341kg
ENGINE
Lubrication Emission Fuel System Governor
Full pressure with
full flow filter
Certified to
EPA Tier 4
Compliant
Mechanical fuel pomp, Auto air bleed system
Electric shutoff solenoid indirect fuel injector. Mechanical governor
Air Cleaner Engine Idler Muffler Engine Protection
Single element Automatic idler Low noise muffler: made from long life, aluminized
steel.
Shutdown on low oil pressure &
engine temperature
ENGINE WARRANTY: 2 year complete (parts and labor) 3rd. year major components (parts and labor)(3)
DESCRIPTION
MODEL NUMBER K2279-1, K2279-3 (UK) K2279-2 (Europe)
Receptacles
400V (3 Ph) x 1
230V (1 Ph) x 1
115V x 1(4)
14 Pin Connector
6 Pin Connector
400V (3 Ph) x 1
230V (1 Ph) x 2
14 Pin Connector
6 Pin Connector
Residual Current Device (RCD) 4-pole, 25 Amp
(30mA trip current)
4-pole, 25 Amp
(30mA trip current)
Circuit Breakers (Thermal/Magnetic) 3 Phase, 20 Amp x 1
1 Phase, 15 Amp x 5
3 Phase, 20 Amp x 1
1 Phase, 15 Amp x 4
(1)Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up to rated
capacity. When welding, available auxiliary power will be reduced.
(2) To top of enclosure, add 152mm (6 “) to top of exhaust elbow.
(3) Engine warranty may vary outside of the USA. (See Engine warranty for details)
(4) Center-Tapped to ground.

English English
2
Electromagnetic Compatibility (EMC)
This machine has been designed in accordance with all relevant directives and standards. However, it may still generate
electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or
other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand
this section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.
This machine has been designed to operate in an industrial area. The operator must install and operate this
equipment as described in this manual. If any electromagnetic disturbances are detected the operator must
put in place corrective actions to eliminate these disturbances with, if necessary, assistance from Lincoln
Electric. This equipment does not comply with IEC 61000-3-12. If it is connected to a public low-voltage
system, it is responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network
operator if necessary, that the equipment may be connected.
Before installing the machine, the operator must check the work area for any devices that may malfunction because of
electromagnetic disturbances. Consider the following.
Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the
machine.
Radio and/or television transmitters and receivers. Computers or computer controlled equipment.
Safety and control equipment for industrial processes. Equipment for calibration and measurement.
Personal medical devices like pacemakers and hearing aids.
Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure
that all equipment in the area is compatible. This may require additional protection measures.
The dimensions of the work area to consider will depend on the construction of the area and other activities that are
taking place.
Consider the following guidelines to reduce electromagnetic emissions from the machine.
Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take
additional precautions such as filtering the input supply.
The output cables should be kept as short as possible and should be positioned together. If possible connect the
work piece to ground in order to reduce the electromagnetic emissions. The operator must check that connecting
the work piece to ground does not cause problems or unsafe operating conditions for personnel and equipment.
Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special
applications.
WARNING
The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public
low-voltage supply system. There can be potential difficulties in ensuring electromagnetic compatibility in those locations,
due to conducted as well as radio-frequency disturbances.