Lincoln Electric RC7 ADVANCED User manual

IM3169
04/2023
REV04
RC7 ADVANCED
OPERATOR’S MANUAL
ENGLISH
Lincoln Electric Bester Sp. z o.o.
ul. Jana III Sobieskiego 19A, 58-260 Bielawa, Poland

English I English
12/05
THANK YOU! For choosing the QUALITY of the Lincoln Electric products.
Please check packaging and equipment for damage. Claims for material damaged in shipment must be notified
immediately to the dealer.
For ease of use, please enter your product identification data in the table below. Model Name, Code & Serial Number
can be found on the machine rating plate.
Model Name:
………………...…………………………….…………………………………………………………………………………………..
Code & Serial number:
………………….……………………………………………….. …………………………………………………….……………..
Date & Where Purchased:
…………………………………………………………………... ……………………….…………………………………………..
ENGLISH INDEX
Technical Specifications...................................................................................................................................................... 1
Electromagnetic Compatibility (EMC).................................................................................................................................. 2
Safety.................................................................................................................................................................................. 3
Introduction ......................................................................................................................................................................... 5
Installation and Operator Instructions.................................................................................................................................. 5
WEEE ................................................................................................................................................................................. 8
Spare Parts ......................................................................................................................................................................... 8
Authorized Service Shops Location .................................................................................................................................... 8
Accessories......................................................................................................................................................................... 9
Connection configuration................................................................................................................................................... 10

English 1 English
Technical Specifications
NAME INDEX
RC7 ADVANCED K14203-1
INPUT
Input Voltage U1EMC Class
40Vdc A
DIMENSION
Weight Height Width Length
2,2 kg 250,7 mm 64 mm 244 mm
OTHERS
Protection Rating Operating Temperature Storage Temperature
IP23 from -10°C to +40°C from -25°C to 55°C

English 2 English
Electromagnetic Compatibility (EMC)
01/11
This machine has been designed in accordance with all relevant directives and standards. However, it may still generate
electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or
other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand this
section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.
This machine has been designed to operate in an industrial area. To operate in a domestic area it is necessary
to observe particular precautions to eliminate possible electromagnetic disturbances. The operator must install
and operate this equipment as described in this manual. If any electromagnetic disturbances are detected the
operator must put in place corrective actions to eliminate these disturbances, if necessary with assistance from
Lincoln Electric.
Before installing the machine, the operator must check the work area for any devices that may malfunction because of
electromagnetic disturbances. Consider the following.
Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the machine.
Radio and/or television transmitters and receivers. Computers or computer controlled equipment.
Safety and control equipment for industrial processes. Equipment for calibration and measurement.
Personal medical devices like pacemakers and hearing aids.
Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure that
all equipment in the area is compatible. This may require additional protection measures.
The dimensions of the work area to consider will depend on the construction of the area and other activities that are
taking place.
Consider the following guidelines to reduce electromagnetic emissions from the machine.
Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take
additional precautions such as filtering the input supply.
The output cables should be as short as possible and positioned together as close as possible to each other. If possible
connect the work piece to ground in order to reduce the electromagnetic emissions. The operator must check that
connecting the work piece to ground does not cause problems or unsafe operating conditions for personnel and
equipment.
Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special
applications.
WARNING
EMC classification of this product is class A in accordance with electromagnetic compatibility standard EN 60974-10 which
means that the product is designed to be used in an industrial environment only.
WARNING
The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public
low-voltage supply system. There may be potential difficulties in ensuring electromagnetic compatibility in those locations,
due to conducted as well as radiated disturbances.

English 3 English
Safety
01/11
WARNING
This equipment have to be used by qualified personnel. Be sure that all installation, operation, maintenance and repair
procedures are performed only by qualified person. Read and understand this manual before operating this equipment.
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or equipment damage. Read
and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages caused
by improper installation, improper care or abnormal operation.
WARNING: This symbol indicates that instructions must be followed to avoid serious personal injury, loss
of life, or equipment damage. Protect yourself and others from possible serious injury or death.
READ AND UNDERSTAND INSTRUCTIONS: Read and understand this manual before operating this
equipment. Arc welding can be hazardous. Failure to follow the instructions in this manual could cause
serious personal injury, loss of life, or equipment damage.
ELECTRIC SHOCK CAN KILL: Welding equipment generates high voltages. Do not touch the electrode,
work clamp, or connected work pieces when this equipment is turned on. Insulate yourself from the
electrode, work clamp, and connected work pieces.
ELECTRICALLY POWERED EQUIPMENT: Turn off the input power using the disconnect switch at the
fuse box before working on this equipment. Ground this equipment in accordance with local electrical
regulations.
ELECTRICALLY POWERED EQUIPMENT: Regularly inspect the input, electrode, and work clamp
cables. If any insulation damage exists replace the cable immediately. Do not place the electrode holder
directly on the welding table or any other surface in contact with the work clamp to avoid the risk of
accidental arc ignition.
ELECTROMAGNETIC FIELD MAY BE DANGEROUS: Electric current flowing through any conductor
creates electromagnetic field (EMF). EMF fields may interfere with some pacemakers, and welders having
a pacemaker shall consult their physician before operating this equipment.
CE COMPLIANCE: This equipment complies with the European Community Directives.
ARTIFICIAL OPTICAL RADIATION: According with the requirements in 2006/25/EC Directive and
EN 12198 Standard, the equipment is a category 2. It makes mandatory the adoption of Personal
Protective Equipment (PPE) having filter with a protection degree up to a maximum of 15, as required by
EN169 Standard.
FUMES AND GASES CAN BE DANGEROUS: Welding may produce fumes and gases hazardous to
health. Avoid breathing these fumes and gases. To avoid these dangers the operator must use enough
ventilation or exhaust to keep fumes and gases away from the breathing zone.
ARC RAYS CAN BURN: Use a shield with the proper filter and cover plates to protect your eyes from
sparks and the rays of the arc when welding or observing. To protect the skin, use suitable clothing made
of durable, fireproof material. Protect other nearby personnel with suitable, non-flammable screening and
warn them not to watch the arc nor expose themselves to the arc.

English 4 English
WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding area
and have a fire extinguisher easily accessible. Welding sparks and hot materials from the welding process
can easily go through small cracks and openings to adjacent areas. Do not weld on any tanks, drums,
containers, or material until the proper steps have been taken to insure that no flammable or toxic vapors
will be present. Never use this equipment when flammable gases, vapors or flammable liquids are
present.
WELDED MATERIALS CAN BURN: Welding generates a large amount of heat. Hot surfaces and
materials in work area can cause serious burns. Use gloves and pliers when touching or moving materials
in the work area.
CYLINDER MAY EXPLODE IF DAMAGED: Use only certificate, compressed gas cylinders containing the
correct shielding gas for the process used and properly operating regulators designed for the gas and
pressure used. Always keep cylinders in an upright position securely chained to a fixed support. Do not
move or transport gas cylinders with the protection cap removed. Do not allow the electrode, electrode
holder, work clamp or any other electrically live part to touch a gas cylinder. Gas cylinders must be located
away from areas where they may be subjected to physical damage or the welding process including
sparks and heat sources.
MOVING PARTS ARE DANGEROUS: There are moving mechanical parts in this machine, which can
cause serious injury. Keep your hands, body and clothing away from those parts during machine starting,
operating and servicing.
SAFETY MARK: This equipment is suitable for supplying power for welding operations carried out in an
environment with increased risk of electric shock.
The manufacturer reserves the right to make changes and/or improvements in design without upgrade at the same time the
operator’s manual.

English 5 English
Introduction
RC7 Advanced is a device for remote control of the
power source to which it is connected. It has been
designed with strict requirements in mind to ensure
comfortable operation in a variety of environmental
conditions (see Transport, Carrying and Work Position
Subchapter).
RC7 Advanced panel can be connected both to the wire
feeder and directly to the power source. The full list of
possible configurations is provided in the Connection
Configuration Chapter.
Installation and Operator Instructions
Read this entire section before installation or operating the
machine.
Exploitation conditions
This machine can operate in harsh environments.
However, it is important to use the following simple
preventive measures that will ensure its long life and
reliable operation:
Do not place or operate this machine on a surface with
an incline higher than 15° from horizontal.
Do not use this machine for pipe thawing.
This machine must be located where there is free
circulation of clean air without restrictions for air
movement. Do not cover the machine with paper, cloth
or rags when switched on.
Dirt and dust that can be drawn into the machine
should be kept away from the item.
This machine has a protection rating of IP23. Keep it
dry when possible and do not place it on a wet ground
or in puddles.
Locate the machine away from a radio controlled
machinery. Normal operation may adversely affect the
operation of a nearby radio controlled machinery,
which may result in injury or equipment damage. Read
the section on electromagnetic compatibility in this
manual.
Do not operate in areas with an ambient temperature
greater than 40°C.
Input Supply Connection
RC7 Advanced control panel is powered by a voltage of
40Vdc and its permissible value is given in the “Technical
Specifications” Chapter.
Controls and Operational Features
1
6
5
2
3
4
Figure 1
1. U7 User Interface: See User Manual “User Interface
Advanced” IM3170.
2. Left Control with Active Button: Sets the value in the
lower left corner of the display. Cancel selection.
Return to the previous menu.
3. Right Control with Active Button: Sets the value in the
lower right corner of the display. Confirmation of
changes.
4. Button: It enables return to main menu.
5. USB Port: For connecting the USB memory and
software updates.
6. Control cable (5m): 12-pin connection is for
connection to the welding source.
After connecting the remote control in accordance with the
selected connection diagram (see chapter Connection
Configuration), RC 7 advanced is ready for operation.
Detailed operation of the RC7 advanced remote control
can be found in the Advanced (U7) IM3170 user manual.

English 6 English
Transport, carrying and work position
RC7 Advanced is adapted to manual transport,
additionally it has elements [7] for securing the power cord
during transport.
7
Figure 2
RC7 Advanced has been designed to provide the
operator with the ability to work in various configurations:
Bracket [8], which is used to support the device on a
flat surface, e.g. a welding table (Figure 3).
Rubber feet with a magnet [9], which are used to
attach the device to metal elements, e.g. to the front
panel of the power source (Figures 4 and 5).
Bracket [10], which is used to suspend the RC device
(Figure 6).
8
Figure 3
9
Figure 4
1
Figure 5
10
Figure 6
WARNING
Falling equipment can cause injury and
damage to unit.

English 7 English
Maintenance
WARNING
For any repair operations, modifications or maintenances,
it is recommended to contact the nearest Technical
Service Center or Lincoln Electric. Repairs and
modifications performed by unauthorized service or
personnel will cause the lost of the manufacturer’s
warranty
Any noticeable damage should be reported immediately
and repaired.
Routine maintenance (everyday)
Check condition of insulation of power lead. If any
insulation damage exists replace the lead
immediately.
Periodic maintenance (every 200 working hours but at
least once a year)
Perform the routine maintenance and, in addition:
Keep the machine clean. Using a dry (and low
pressure) airflow, remove the dust from the external
case and from the cabinet inside.
The frequency of the maintenance operations may vary in
accordance with the working environment where the
machine is placed.
WARNING
Do not touch electrically live parts.
WARNING
Before removed case, machine has to be turned off and
the power lead has to be disconnected.
WARNING
Mains supply network must be disconnected from the
machine before each maintenance and service. After
each repair, perform proper tests to ensure safety.
Customer Assistance Policy
The business of The Lincoln Electric Company is
manufacturing and selling high quality welding equipment,
consumables, and cutting equipment. Our challenge is to
meet the needs of our customers and to exceed their
expectations. On occasion, purchasers may ask Lincoln
Electric for advice or information about their use of our
products. We respond to our customers based on the best
information in our possession at that time. Lincoln Electric
is not in a position to warrant or guarantee such advice,
and assumes no liability, with respect to such information
or advice. We expressly disclaim any warranty of any
kind, including any warranty of fitness for any customer’s
particular purpose, with respect to such information or
advice. As a matter of practical consideration, we also
cannot assume any responsibility for updating or
correcting any such information or advice once it has
been given, nor does the provision of information or
advice create, expand or alter any warranty with respect
to the sale of our products
Lincoln Electric is a responsive manufacturer, but the
selection and use of specific products sold by Lincoln
Electric is solely within the control of, and remains the sole
responsibility of the customer. Many variables beyond the
control of Lincoln Electric affect the results obtained in
applying these types of fabrication methods and service
requirements.
Subject to Change – This information is accurate to the
best of our knowledge at the time of printing. Please refer
to www.lincolnelectric.com for any updated information.

English 8 English
WEEE
07/06
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2012/19/EC on Waste Electrical and Electronic Equipment (WEEE)
and its implementation in accordance with national law, electrical equipment that has reached the end of its
life must be collected separately and returned to an environmentally compatible recycling facility. As the
owner of the equipment, you should get information on approved collection systems from our local
representative.
By applying this European Directive you will protect the environment and human health!
Spare Parts
12/05
Part List reading instructions
Do not use this part list for a machine if its code number is not listed. Contact the Lincoln Electric Service Department
for any code number not listed.
Use the illustration of assembly page and the table below to determine where the part is located for your particular
code machine.
Use only the parts marked "X" in the column under the heading number called for in the assembly page (# indicate a
change in this printing).
First, read the Part List reading instructions above, then refer to the "Spare Part" manual supplied with the machine that
contains a picture-descriptive part number cross-reference.
Authorized Service Shops Location
09/16
The purchaser must contact Lincoln Electric or Authorized Service Facility about any defect claimed under warranty
period.
Contact your local Sales Representative for assistance in locating the nearest Authorized Service Facility.