Lincoln Electric WELDYPOCKET Mounting instructions

PORTABLE WELDING CARRIAGE
WELDYPOCKET
SAFETY INSTRUCTION FOR USE AND MAINTENANCE
EDITION : EN Instructions for use REF : 8695 5875
REVISION : D
DATE : 10-2018 Original instructions

Thank for the trust you have expressed by purchasing this equipment, which
will give you full satisfaction if you follow its instructions for use and
maintenance.
Its design, component specifications and workmanship comply with
applicable European directives.
Please refer to the enclosed CE declaration to identify the directives
applicable to it.
The manufacturer will not be held responsible where items not recommended
by themselves are associated with this product.
For your safety,there follows a non-restrictive list of recommendations or
requirements, many of which appear in the employment code.
Finally we would ask you kindly to inform your supplier of any error which
you may find in this instruction manual.

8695 5875
WELDYPOCKET I
CONTENTS
A - IDENTIFICATION.........................................................................................................................1
B - SAFETY INSTRUCTIONS............................................................................................................2
1 - SERVICING.........................................................................................................................2
2 - PERSONAL PROTECTION................................................................................................2
C - DESCRIPTION .............................................................................................................................4
1 - DEFINITION........................................................................................................................4
2 - TECHNICAL SPECIFICATIONS.........................................................................................7
D - INSTRUCTIONS FOR USE..........................................................................................................8
1 - CARRIAGE..........................................................................................................................8
2 - OPERATING OF WELDYPOCKET .....................................................................................10
E - MAINTENANCE............................................................................................................................12
1 - SERVICING.........................................................................................................................12
2 - SPARE PARTS...................................................................................................................13
3 - WIRING DIAGRAM.............................................................................................................16
4 - ELECTRICAL MAINTENANCE...........................................................................................17
PERSONAL NOTES ..........................................................................................................................18

8695 5875
II WELDYPOCKET
INFORMATIONS
DISPLAYS AND PRESSURE GAUGE
The measuring tools or displays for voltage, intensity and speed .... either analog or digital, must be considered
as indicators
REVISIONS
REVISION B 07/09
DESIGNATION
PAGE
Update
E14-E15
REVISION C 08/14
DESIGNATION
PAGE
Spare parts
REVISION D 10/18
DESIGNATION
PAGE
To change logos

8695 5875 / D
WELDYPOCKET A-1
A - IDENTIFICATION
Please enter the number of your equipment in the following box.
Quote this information in all correspondence.

8695 5875 / D
B-2 WELDYPOCKET
B - SAFETY INSTRUCTIONS
ELECTROMECHANICAL EQUIPMENT USED AS THE SUBASSEMBLY OF AN
INSTALLATION.
- This equipment can be associated with a
welding installation, in which case it is
covered by safety instructions described in
the instructions for th welding installation
- If this equipment is used in other cases, a
minimum of instructions must be
respected, in particular :
1 - SERVICING
2 - PERSONAL PROTECTION
Check often that the insulation and
connections of the electrical equipment
and accessories are in good condition:
plugs, cables, flexible cables, sheaths,
connectors, extension cables,
workpiece clamps, electrode holders or
torches...
Maintenance and repair work on
insulating sheaths and covers should
never be carried out in a makeshift
manner.
Have defective accessories repaired by
a specialist or, better still, replace them.
Periodically check that electrical
connections are properly tightened and
do not overheat.
RISK OF EXTERNAL INJURY.
The operator must be properly dressed
and protected for the work he is
carrying out.
Ensure that no part of the operator's
body or of his assistant's body can come
in contact with metal parts and
workpieces which are energized or
which could accidentally become
energized and/or which are moving.
Do not wrap electrical cables around
your body.
WARNING !
Be careful not to crush your fingers
Make sure that no spray or water enters into the electrical box of the carriage.
IP23 PROTECTION

8695 5875 / DB - SAFETY INSTRUCTIONS
WELDYPOCKET B-3

8695 5875 / D
C-4 WELDYPOCKET
C - DESCRIPTION
1 - DEFINITION
WELDYPOCKET carriages are portable independent torch carriages
with four driving wheels. They are specially designed for semiautomatic
welding in all positions : on flat position or on tilted plan.
Light and robust, they offer the quality of automatic welding as well
as easy operation and fast commissioning.
A) MOTORIZATION
WELDYPOCKET is driven by a 9,6 V CC motor.
The carriage is autonomous. The battery ensures a continuous work during
5 hours.
The four drive wheels have a rubber coating and a disengagement
magnetic attraction system offering perfect driving for on flat position or on
tilted plan welding
Charger
Battery
On /Off
Control panel

8695 5875 / DC - DESCRIPTION
WELDYPOCKET C-5
B) ELECTRIFICATION
Indication of battery low status by a flashing display M1.
Pre-display of the speed by high-brightness LEDs and adjustment via
numerical encoder M3 (max. error at mid scale < +/-5%).
Manual starting up with pushbutton M2 or automatic starting up with arc
sensor with power source function in 4 stages.
C) GUIDANCE PRINCIPAL
The carriage takes place quickly and easily on the welded seam.
It moves on its two contact rollers (M4).
either directly on the stiffener for angle welds.
or along a rapid fixing rail for the other welding positions.
The crabbing is obtained by setting back front roller from the back roller.
Adjusting crabbing for the advance direction 
Adjusting crabbing for the advance direction 
Advance direction from left to right 
Advance direction from right to left 

C - DESCRIPTION 8695 5875 / D
C-6 WELDYPOCKET
D) TORCH SETTING
The adjustment of the torch position is very
easy and precise with 2 crossed slides (M8)
25mm which have different fixation steps.
A ball joint (M6), coupled to an indexed handle,
allows to set the torch holder very precisely (M7).
The torch holder enables an easy and quick
setting, and can be changed by a specific tool
E) CARRYING
Lightweight 5 kg and handy (M5), WELDYPOCKET can be held easily by an operator for a fast
commissioning.

8695 5875 / DC - DESCRIPTION
WELDYPOCKET C-7
2 - TECHNICAL SPECIFICATIONS
FUNCTIONS
Ultra bright preview of the advance speed in cm/min.
Setting of the advance speed by digital encoder (Precision +/- 5%)
moving manually controlled by pushbutton or automatically by the welding arc sensor.
=> the generator must be set to the "4 cycle" mode
CHARACTERISTICS
Weight
5 kg
Supply
Battery 9.6 VDC
Work autonomy
5 hours
Travel slide for welding torch support
25 mm
Movement speed
15 to 120 cm/mn
Magnetic attraction
15 kg
Protection index
IP 23
Trigger control
1 contact 1T/1A
Operating temperature
-5°C to +50°C
Storage temperature
-10°C to +70°C
Relative humidity
<90%
Length
240 mm
Width
140 mm
Height
220 mm

8695 5875 / D
D-8 WELDYPOCKET
D - INSTRUCTIONS FOR USE
REMARK : the battery is delivered flat. The
battery must be charged before the first use
1 - CARRIAGE
A) CONTROL BOX
The basic control box is used for the following functions :
M1
Display.
M2
Cycle start/stop.
M12
Starting up
M3
Numerical incrementing/decrementing potentiometer
M9-M10
- selection of the displacement direction (left)
- selection of the displacement direction (right)
M11
Active arc sensor led
B) MAGNETISATION BASE
The magnetisation base of the carriage allows the WELDYPOCKET to weld on
tilted plan without any tools.
The surface with the copper rollers is magnetic, which allows a better follow of
the guidance piece.

8695 5875 / DD - INSTRUCTIONS FOR USE
WELDYPOCKET D-9
C) BATTERY
The battery autonomy is 5 hours in continuous work.
The display flashes to indicate that the battery charge level is too low to
power the carriage and its optional features.
Connect the charger to a main connector 220-240V / 50-60 Hz.
When the battery is well connected, according to the polarities, green
warning light goes red and the charge begins. The light remains red during all
the charging time.
When the charge is over, the light turns green.

D - INSTRUCTIONS FOR USE 8695 5875 / D
D-10 WELDYPOCKET
2 - OPERATING OF WELDYPOCKET
When power is turned on with M12
- The direction is automatically set to the right 
- The automatic start arc sensor is activated (green led lit)
Carriage movement
- Either by pressing the ‘’start / stop’’ key M2
- or automatically when the welding arc is started if the sensor is activated and
the welding generator set to the "4 cycle" mode.
To activate or deactivate the automatic start sensor, press the 2 direction keys
M9 simultaneously for 3 seconds.
HOUR METER FUNCTION
Time is counted only while the carriage is moving.
To display the hour meter’s state :
1) turn the carriage off
2) press and hold down the start / stop key M2
3) simultaneously turn on the carriage with the ON/OFF switch M12
4) release the start / stop key after 3 seconds
To reset the hour meter to zero, set thethumbwheel M3 to 000 and then
press the 2 keys simultaneously for 3 seconds

8695 5875 / DD - INSTRUCTIONS FOR USE
WELDYPOCKET D-11

8695 5875 / D
E-12 WELDYPOCKET
E - MAINTENANCE
1 - SERVICING
So that the machine continues to provide good service for as long as possible, a certain minimum of care and
maintenance is necessary
The frequency of this maintenance work is given on the basis of the production of one work station per day.
Maintenance should be more frequent if production is greater.
Your maintenance department may photocopy these pages so that it can follow up maintenance dates and
operations (tick as appropriate)
Daily
Remove regularly welding projection on protection lenses of the photo cell, protection casing and
support roller.
Regularly clean the outside of the carriage and the welding torch support adjusting elements.
Every 100 hours
Date of maintenance : / /
- Grease manœuvre screw
- Dismount and clean the support rollers.
Annually or after every 500 hours
Date of maintenance : / /
- check up the transmission system
- adjust the clearance of guiding shims on the slides
- adjust the clearance of the geared motor on the large sprocket wheel.
- wash and grease the wheels.
- blow very carefully the electronic card, speed regulator, electric rack.

8695 5875 / DE - MAINTENANCE
WELDYPOCKET E-13
2 - SPARE PARTS
How to order
The photos or sketches identify nearly every part in a machine or an installation
The descriptive tables include 3 kinds of items:
thosenormallyheld in stock: 
articlesnotheldinstock: 
thoseavailableonrequest: nomarks
(For these, we recommend that you send us a copyof the page with the listof parts duly
completed. Please specify in the Order column the number of parts desired and indicate the type and
the serial number of your equipment.)
For items noted on the photos or sketches but not in the tables, send a copy of the page
concerned, highlighting the particular mark.
For example:

normally in stock

not in stock
on request
Item
Ref.
Stock
Order
Designation
1
W000XXXXXX


Machine interface board
2
W000XXXXXX


Flowmeter
3
9357 XXXX


Silk-screen printed front panel
For parts order, give the quantity required and put the number of your machine in the box below.
TYPE:
Number:

E - MAINTENANCE 8695 5875 / D
E-14 WELDYPOCKET

8695 5875 / DE - MAINTENANCE
WELDYPOCKET E-15

normally in stock

not in stock
on request
Item
Ref.
Stock
Order
Designation
M4
W000275061


Set of 2 sopper support roller mounted on
support
M18
W000275738


Control module
M19
W000275068


Set of 2 stainless steel thumb screw for rollers
M6
9130 0127


Set of 2 indexable grip ZAMAC
M7
9130 0124


Torch support mounted on TEE
M8
W000051010


Hand wheel
M13
W000275069


Battery
M14
W000275070


Charger
W000275071


Set of 10 fuse TR5 F2A
M15
W000275072


Set of 2 torch support thumbwheel nut
M16
W000275073


Set of 2 torch block thumbwheel screw
M17
W000275067


Equiped arc detector
-
W000275064


Set of 2 wheel battery side
-
W000275063


Set of 2 wheel belt side
-
W000275062


Drive belt
For parts order, give the quantity required and put the number of your machine in the box below.
TYPE:
Number:

E - MAINTENANCE 8695 5875 / D
E-16 WELDYPOCKET
3 - WIRING DIAGRAM
GREEN
GREY RED
BLACK
-+
9.6Vcc
- +
-
+
CT1
J0
A0/A1
CDE/V1
CD1/M1
Fu1
LD1