Lincoln Electric PF22 User manual

IM3046
06/2016
REV01
PF22
OPERATOR’S MANUAL
ENGLISH
Lincoln Electric Bester Sp. z o.o.
ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland
www.lincolnelectric.eu

English English
I
Declaration of conformity
Lincoln Electric Bester Sp. z o.o.
Declares that the welding machine:
K14110-1
PF 22
conforms to the following directives:
2014/35/EU, 2014/30/EU
and has been designed in compliance with the
following standards:
EN 60974-5:2013; EN 60974-10:2014
20.04.2016
Piotr Spytek
Operations Director
Lincoln Electric Bester Sp. z o.o., ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland
07/11

English English
II
12/05
THANKS! For having chosen the QUALITY of the Lincoln Electric products.
Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified
immediately to the dealer.
For future reference record in the table below your equipment identification information. Model Name, Code &
Serial Number can be found on the machine rating plate.
Model Name:
………………...…………………………….…………………………………………………………………………………………..
Code & Serial number:
………………….………………………………………………..
…………………………………………………….……………..
Date & Where Purchased:
…………………………………………………………………...
……………………….…………………………………………..
ENGLISH INDEX
Technical Specifications..................................................................................................................................................1
Electromagnetic Compatibility (EMC)..............................................................................................................................2
Safety ..............................................................................................................................................................................3
Introduction......................................................................................................................................................................4
Installation and Operator Instructions..............................................................................................................................4
Location and Environment ...........................................................................................................................................4
Duty cycle and Overheating .....................................................................................................................................4
Input Supply Connection..............................................................................................................................................5
Controls and Operational Features..............................................................................................................................5
User Panel...................................................................................................................................................................6
Welding Process Change.............................................................................................................................................7
The assignment of the weld program to the user memory........................................................................................8
Welding Parameters.................................................................................................................................................8
Crater .......................................................................................................................................................................8
Wave Controls..........................................................................................................................................................9
Setting and Configuration Menu...................................................................................................................................9
Welding SMAW (MMA) Process.............................................................................................................................16
Welding GTAW / GTAW-PULSE Process ..............................................................................................................17
Welding GMAW, FCAW-GS and FCAW-SS Process in non-synergic mode..........................................................18
Welding GMAW and FCAW-GS Process in synergic mode CV .............................................................................19
Welding GMAW-P Process in synergic mode ........................................................................................................20
Aluminum Welding GMAW- PP Process in synergic mode....................................................................................21
Welding STT® Process ...........................................................................................................................................22
Wire Spool Loading....................................................................................................................................................23
Loading the Electrode Wire........................................................................................................................................25
Adjustments of Brake Torque of Sleeve.....................................................................................................................25
Adjusting Pressure Roll Force....................................................................................................................................26
Inserting Electrode Wire into Welding Gun ................................................................................................................26
Changing Driving Rolls...............................................................................................................................................26
Maintenance ..............................................................................................................................................................27
WEEE............................................................................................................................................................................28
Spare Parts....................................................................................................................................................................28
Electrical Schematic ......................................................................................................................................................28
Suggested Accessories.................................................................................................................................................28
Connection Diagram......................................................................................................................................................30

English English
1
Technical Specifications
NAME
INDEX
PF 22
K14110-1
INPUT
Input Voltage U1
Input Amperes I1
EMC Class
40Vdc
4A
A
RATED OUTPUT
Duty Cycle 40°C
(based on a 10 min. period)
Output Current
100%
385A
60%
500A
OUTPUT RANGE
Welding Current Range
Peak Open Circuit Voltage
5 ÷500A
113Vdc or Vac peak
DIMENSION
Weight
Height
Width
Length
14,8 kg
380 mm
220 mm
590 mm
WIRE FEED SPEED RANGE / WIRE DIAMETER
WFS Range
Drive Rolls
Drive roll
diameter
Solid Wires
Aluminum Wires
Cored Wires
1 ÷22 m/min
4
Ø37
0.8 ÷2.4 mm
1.0 ÷ 2.4 mm
0.9 ÷2.4 mm
Protection Rating
Maximum Gas Pressure
Operating Temperature
Storage Temperature
IP23
0,5MPa (5 bar)
from -10°C to +40°C
from -25°C to 55°C

English English
2
Electromagnetic Compatibility (EMC) 01/11
This machine has been designed in accordance with all relevant directives and standards. However, it may still generate
electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or
other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand
this section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.
This machine has been designed to operate in an industrial area. To operate in a domestic area it is
necessary to observe particular precautions to eliminate possible electromagnetic disturbances. The
operator must install and operate this equipment as described in this manual. If any electromagnetic
disturbances are detected the operator must put in place corrective actions to eliminate these disturbances
with, if necessary, assistance from Lincoln Electric.
Before installing the machine, the operator must check the work area for any devices that may malfunction because of
electromagnetic disturbances. Consider the following.
Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the
machine.
Radio and/or television transmitters and receivers. Computers or computer controlled equipment.
Safety and control equipment for industrial processes. Equipment for calibration and measurement.
Personal medical devices like pacemakers and hearing aids.
Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure
that all equipment in the area is compatible. This may require additional protection measures.
The dimensions of the work area to consider will depend on the construction of the area and other activities that are
taking place.
Consider the following guidelines to reduce electromagnetic emissions from the machine.
Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take
additional precautions such as filtering the input supply.
The output cables should be kept as short as possible and should be positioned together. If possible connect the
work piece to ground in order to reduce the electromagnetic emissions. The operator must check that connecting
the work piece to ground does not cause problems or unsafe operating conditions for personnel and equipment.
Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special
applications.
WARNING
EMC classification of this product is class A in accordance with electromagnetic compatibility standard EN 60974-10 and
therefore the product is designed to be used in an industrial environment only.
WARNING
The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public
low-voltage supply system. There can be potential difficulties in ensuring electromagnetic compatibility in those locations,
due to conducted as well as radio-frequency disturbances.

English English
3
Safety 01/11
WARNING
This equipment must be used by qualified personnel. Be sure that all installation, operation, maintenance and repair
procedures are performed only by qualified person. Read and understand this manual before operating this equipment.
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this
equipment. Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible
for damages caused by improper installation, improper care or abnormal operation.
WARNING: This symbol indicates that instructions must be followed to avoid serious personal injury,
loss of life, or damage to this equipment. Protect yourself and others from possible serious injury or
death.
READ AND UNDERSTAND INSTRUCTIONS: Read and understand this manual before operating this
equipment. Arc welding can be hazardous. Failure to follow the instructions in this manual could cause
serious personal injury, loss of life, or damage to this equipment.
ELECTRIC SHOCK CAN KILL: Welding equipment generates high voltages. Do not touch the
electrode, work clamp, or connected work pieces when this equipment is on. Insulate yourself from the
electrode, work clamp and connected work pieces.
ELECTRICALLY POWERED EQUIPMENT: Turn off input power using the disconnect switch at the
fuse box before working on this equipment. Ground this equipment in accordance with local electrical
regulations.
ELECTRICALLY POWERED EQUIPMENT: Regularly inspect the input, electrode, and work clamp
cables. If any insulation damage exists replace the cable immediately. Do not place the electrode holder
directly on the welding table or any other surface in contact with the work clamp to avoid the risk of
accidental arc ignition.
ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS: Electric current flowing through any
conductor creates electric and magnetic fields (EMF). EMF fields may interfere with some pacemakers
and welders having a pacemaker shall consult their physician before operating this equipment.
CE COMPLIANCE: This equipment complies with the European Community Directives.
ARTIFICIAL OPTICAL RADIATION: According with the requirements in 2006/25/EC Directive and EN
12198 Standard, the equipment is a category 2. It makes mandatory the adoption of Personal Protective
Equipment (PPE) having filter with a protection degree up to a maximum of 15, as required by EN169
Standard.
FUMES AND GASES CAN BE DANGEROUS: Welding may produce fumes and gases hazardous to
health. Avoid breathing these fumes and gases. To avoid these dangers the operator must use enough
ventilation or exhaust to keep fumes and gases away from the breathing zone.
ARC RAYS CAN BURN: Use a shield with the proper filter and cover plates to protect your eyes from
sparks and the rays of the arc when welding or observing. Use suitable clothing made from durable
flame-resistant material to protect you skin and that of your helpers. Protect other nearby personnel with
suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to the
arc.

English English
4
WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding area
and have a fire extinguisher readily available. Welding sparks and hot materials from the welding
process can easily go through small cracks and openings to adjacent areas. Do not weld on any tanks,
drums, containers, or material until the proper steps have been taken to insure that no flammable or
toxic vapors will be present. Never operate this equipment when flammable gases, vapors or liquid
combustibles are present.
WELDED MATERIALS CAN BURN: Welding generates a large amount of heat. Hot surfaces and
materials in work area can cause serious burns. Use gloves and pliers when touching or moving
materials in the work area.
CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing the correct
shielding gas for the process used and properly operating regulators designed for the gas and pressure
used. Always keep cylinders in an upright position securely chained to a fixed support. Do not move or
transport gas cylinders with the protection cap removed. Do not allow the electrode, electrode holder,
work clamp or any other electrically live part to touch a gas cylinder. Gas cylinders must be located
away from areas where they may be subjected to physical damage or the welding process including
sparks and heat sources.
MOVING PARTS ARE DANGEROUS: There are moving mechanical parts in this machine, which can
cause serious injury. Keep your hands, body and clothing away from those parts during machine
starting, operating and servicing.
SAFETY MARK: This equipment is suitable for supplying power for welding operations carried out in an
environment with increased hazard of electric shock.
The manufacturer reserves the right to make changes and/or improvements in design without upgrade at the same time
the operator’s manual.
Introduction
PF 22 is digital wire feeder which has been designed to
work with all Lincoln Electric power sources using
ArcLink®protocol to communication.
Digital wire feeder allows the welding:
GMAW (MIG/MAG)
FCAW-GS / FCAW-SS
SMAW (MMA)
GTAW (arc ignition using lift TIG)
Recommended equipment, which can be bought by
user, was mentioned in the chapter "Suggested
Accessories".
Installation and Operator Instructions
Read this entire section before installation or operation
of the machine.
Location and Environment
This machine will operate in harsh environments.
However, it is important that simple preventative
measures are followed to assure long life and reliable
operation.
Do not place or operate this machine on a surface
with an incline greater than 15° from horizontal.
Do not use this machine for pipe thawing.
This machine must be located where there is free
circulation of clean air without restrictions for air
movement to and from the air vents. Do not cover
the machine with paper, cloth or rags when
switched on.
Dirt and dust that can be drawn into the machine
should be kept to a minimum.
This machine has a protection rating of IP23. Keep
it dry when possible and do not place it on wet
ground or in puddles.
Locate the machine away from radio controlled
machinery. Normal operation may adversely affect
the operation of nearby radio controlled machinery,
which may result in injury or equipment damage.
Read the section on electromagnetic compatibility in
this manual.
Do not operate in areas with an ambient
temperature greater than 40°C.
Duty cycle and Overheating
The duty cycle of a welding machine is the percentage of
time in a 10 minute cycle at which the welder can
operate the machine at rated welding current.
Example: 60% duty cycle
Welding for 6 minutes.
Break for 4 minutes.

English English
5
Excessive extension of the duty cycle will cause the
thermal protection circuit to activate.
Minutes
or decrease
Duty Cycle
Input Supply Connection
Check the input voltage, phase, and frequency of the
power source that will be connected to this wire feeder.
The allowable input voltage source is indicated on the
rating plate of the wire feeder. Verify the connection of
grounding wires from the power source to the input
source.
Controls and Operational Features
Figure 1
1. EURO Socket: For connecting a welding
gun (for GMAW / FCAW-SS process).
2. Quick Connect Coupling: Coolant outlet
(supplies cool coolant to the gun).
3. Quick Connect Coupling: Coolant inlet
(takes warm coolant from the gun).
WARNING
Maximum coolant pressure is 5 bar.
4. Remote Control Connector Plug: To install
Remote Control Kit. This connector allows
connection Remote Control. See
"Accessories" chapter.
5. Output Socket for the Welding Circuit: For
connecting an electrode holder with lead.
6. User Panel: see the section dedicated.
7. Gas Connector: Connection for gas line.
Figure 2
WARNING
The welding machine supports all suitable shielding
gases at a maximum pressure of 5,0 bar.
8. Control Receptacle: 5 pins receptacle for
wire feeder connection. To communication
wire feeder with power source is used
ArcLink®protocol.
9. Current Socket: Input power connection.
10.Quick Connect Coupling: Coolant outlet
(takes warm coolant from welding machines
to cooler.)
11.Quick Connect Coupling: Coolant inlet
(supplies cool coolant from cooler to the
welding machines).
WARNING
Maximum coolant pressure is 5 bar.
To ensure failure-free work and right flow of coolant, use
only coolant that is recommended by the manufacturer
of welding gun or cooler.
12.Gas Flow Regulator: Regulate flow between 0-25
LPM (liter/min).
13.Chain Pin: Fasten source/wire feeder cable.

English English
6
Figure 3
14.Lighting Switch
15.Cold Inch / Gas Purge Switch: This switch enables
wire feeding or gas flow without turning on output
voltage.
16.Gun Mode Switch: changes the function of the gun’s
trigger.
2 Step trigger operation turns welding on and off
in direct response to the trigger. Welding process
is performed when the gun’s trigger is pulled.
4-Step mode allows to continue welding, when
the gun’s trigger is released. To stop welding, the
gun’s trigger is pulled again. 4-step mode
facilitates to making long welds.
The functionality of 2T/4T mode is shown in the Figure 4.
Trigger pressed
Trigger released
A
Welding current
B
Burnback Time (fixed)
C
Wire Feed
G
Gas
Figure 4
Note: 4-Step does not work during Spot Welding.
17.Wire Spool Support: Maximum 15kg spools. Accepts
plastic, steel and fiber spools onto 51mm spindle.
Also accepts Readi-Reel®type spools onto included
spindle adapter.
18.Wire Drive: 4-Roll wire drive.
WARNING
The wire drive door has to be completely closed during
welding.
WARNING
Not use handle to move the machine during work. See
"Accessories" chapter.
User Panel
Figure 5
19.Display:
Left display: Shows wire feed speed or welding
current. During welding shows the actual
welding current value.
Right display: Depending on the source
welding and the welding program shows the
welding voltage in volts units or Trim. During
welding shows the actual welding voltage
value.
20.Status LED: A two color light that indicates system
errors. Normal operation is steady green light. Error
conditions are indicated, per Table 1.
Note: The status light will flash green, and sometimes
red and green, for up to one minute when the machine is
first turned on. When the power source is powered it can
take as long as 60 seconds for the machine to be ready
to weld. This is a normal situation as the machine goes
through initialization.
34
33
32
31
30
29
28
27
26
25
24
23
22
19
21
20
19

English English
7
Table 1
LED Light
Condition
Meaning
Only machines which using ArcLink®
protocol for communication
Steady Green
System OK. Power source is
operational, and is communicating
normally with all healthy peripheral
equipment.
Blinking Green
Occurs during power up or a system
reset, and indicates the power source
is mapping (identifying)
each component in the system.
Normal for first 1-10 seconds after
power is turned on, or if the system
configuration is changed during
operation.
Alternating Green
and Red
If the status lights are flashing any
combination of red and green, errors
are present in the power source.
Individual code digits are flashed in
red with a long pause between digits.
If more than one code is present, the
codes will be separated by green
light. Read the error code before the
machine is turned off.
If occurs, to clear the error try to turn
Off the machine, wait for a few
seconds, then turn ON again. If the
error remains, a maintenance is
required. Please contact the nearest
authorized technical service center or
Lincoln Electric and report the error
code read.
Steady Red
Indicate no communication between
the power source and device which
has been connected to this power
source.
21.Thermal Overload Indicator: It indicates that the
machine is overloaded or that the cooling is not
sufficient.
22.LED Indicator: Informs that the value on the right
display is in volts unit.
23.LED Indicator: Informs that the value on the right
display is Trim. Trim is adjustable from 0.50 to 1.50.
1.00 is the nominal setting.
24.Right Control: Adjusts values on the right display.
25.LED Indicator: Informs that the Crater Procedure is
activated.
26.LED Indicator: Informs that the Wave Control
Procedure is activated.
27.Right Button: Enables scrolling, changing and setting
welding parameters:
Crater
Wave Controls
28.LED Indicator: Indicates that the Settings and
Configuration Menu is activated.
29.Left Button: Enables:
Checking the program number assigned to
active memory. To check the program number,
press the Left Button ones.
Changing the Welding Process.
30.Welding Programs Indicators (unchangeable): LED
indicates the unchangeable program for non-
synergic process is active. See the table 2.
31.Welding Programs Indicators (changeable): In the
user memory can be stored four user programs. LED
indicates that the changeable program is active. See
the table 3.
32.Left Control: Adjusts values on the left display.
33.LED Indicator: Informs that the value on the left
display is in ampere units.
34.LED Indicator: Informs that the wire feed speed is on
the left display.
Welding Process Change
It is possible to quick recall of one of the eight welding
programs. Four programs are fixed and cannot be
changed - Table 2. Four programs can be changed and
assigned to one of four user memory - Table 3.
Table 2: Unchangeable Welding Programs [30]
Symbol
Process
Program Number
GMAW
(non-synergic)
5
FCAW-GS
7(155)
SMAW
1
GTAW
3
Note: The list of available programs depends on the
power source. If the power source does not operate the
one of four unchangeable programs, the LED [30]
indicating this program does not light up.
Table 1. Changeable Welding Programs [31]
Symbol
Process
Program Number
Synergic GMAW
Ø1.0, Steel, MIX
11
Synergic GMAW
Ø1.2, Steel, MIX
21
Synergic GMAW
Ø1.2, AlMg, Ar
75
Synergic GMAW
Ø1.0, Stainless,
MIX
31
Note: The list of available programs depends on the
power source. If the power source does not operate the
program form table 3, the first available welding program
is loaded in lieu of an unsupported welding program.
To change the welding process:
Press the Left Button [29]. "Pr" is shown on the left
display and the program number on the Right [19].
Again, press the Left Button [30] the weld program
indicator [30 or 31] will jump to the next in the
sequence shown in Figure 6.

English English
8
Figure 6
Press the Left Button [29] until the LED Indicator [30
or 31] will not indicate the target, the active welding
program.
WARNING
When the input power is switched again on, last welding
process and settings will be recalled.
The assignment of the weld program to the
user memory
In user memory only four welding programs can
be stored.
To assign the weld program to user memory:
Use the Left Button [29] to select the user memory
number (1, 2, 3 or 4) - the LED Indicator [31] will
indicate the selected memory.
Press the Left Button [29] and hold it until LED
Indicator [31] will not blink.
Use the Left Control [32] to select the weld program.
To save the selected program, press the Left Button
[29] and hold it until LED Indicator [31] will be blink.
Warning: The list of available programs depends on
the power source.
Welding Parameters
Figure 7
From the User Panel the parameters specified in the
Table 4 can be set:
Table 4
Crater
Wave Controls:
Pinch
Frequency
Peak Current
Background Current
Tailout
UltimArc™
ARC FORCE
HOT START
Note: The availability parameters depend on the
selected welding program.
Crater Crater Procedure controls the WFS / value in
ampere units and Volts / Trim for a specified
time at the end of the weld after the trigger is
released. During the Crater time, the machine will ramp
up or down from the Weld Procedure to the Crater
Procedure.
The Crater Settings Procedure is assigned to the Right
Button.
Note: The Crater Settings Procedure will be available if
in the Settings and Configuration Menu the Crater
Procedure (CrAt) is "ON". Otherwise, The Crater
Settings Procedure is ignored.
If the Crater Settings Procedure is available, the Crater
Parameters can be set, such as:
Crater Time
Wire Feed Speed or value in ampere units
The welding voltage in volts units or Trim.
To set Crater for selected program:
Press the Right Button [27].
Crater Settings Procedure Indicator [25] lights.
"SEC" is shown on the Left display.
On the Right Display is blinking value in seconds.
Use The Right Control[24] to set Crater Time
Use The Right Button [27] to confirm Crater Time.
Wire Feed Speed or value in ampere units is shown
on the Left Display [19] and the welding voltage in
volts units or Trim on the Right Display [19].
Use the Left Control [32] to set the value on the Left
Display [19].
Use The Right Control [24] to set the value on the
Right Display [19].
Press the Right Button [27] to confirm the settings.
LED Indicator [25] stops blinking.

English English
9
Note: After 5 seconds of inactivity will also exit the
Crater Settings Procedure with saving chnages.
Wave Controls
Wave Controls are assigned to the Right
Button.
Note: The Wave Controls depend on the Welding
Program.
To set the Wave Controls:
Press the Right Button [27] until LED Indicator [26]
will not light –The Wave Control Settings
Procedure is active.
Use the Right Control [24] to set the Wave Control
value.
The Wave Control value is displayed on the Right
Display [19].
Approve the setting –use the Right Button [27].
Setting and Configuration Menu
To access the menu, press the the Left [29] and the
Right [27] Buttons simultaneously.
Note: The Menu cannot be accessed if the system is
welding, or if there is a fault (status LED is not solid
green).
Parameter Selection Mode –the Parameter Name on
the Left Display [19] blinking.
Parameter Change Value Mode –the parameter value
on the Right Display [19] blinking.
Note: To exit the menu with changes saved, press the
Left [29] and the Right [27] Buttons simultaneously.
Note: After one minute of inactivity the Menu without
saving will also exit.
Table 5. Interface Components and functions when the Settings and Configuration Menu is active.
Figure 8
Functions of Interface Components
19.Left display: Parameter Name.
Right display: Parameter Value.
24.Changing Parameter Value.
27.Entering to Parameters Editing.
Confirm Parameter Value change.
28.Setting and Device Configuration Menu is active.
29.Cancelation / Back.
32.Parameter Selection.
32
29
28
27
24
19
19

English English
10
Figure 9
User has access to two menu levels:
Basic Level –basic menu which is connected with
setting the Welding Parameters.
Advanced Level –advanced menu, configure
device menu.
Note: The availability parameters [19] in the Setting and
Configuration Menu depend on the selected welding
program / welding process.
Note: After the device has been restarted the user
settings are restored.
BASIC LEVEL
ADVANCED
LEVEL

English English
11
Basic Menu (Settings related to the welding’s parameters)
The Basic Menu includes the parameters described in Table 6.
Table 6. The default settings of Basic Menu
Parameter
Definition
Burnback Time –is the amount of time that the weld output
continues after the wire stops feeding. It prevents the wire from
sticking in the puddle and prepares the end of the wire for the
next arc start.
Factory default, Burnback Time is set at 0,07 seconds.
Adjust range: from 0 (OFF) to 0,25 seconds.
Run-in WFS –sets the wire feed speed from the time the
trigger is pulled until an arc is established.
Factory default, Run-in is turned off.
Adjust range: from minimum to maximum WFS.
Preflow Time –adjusts the time that shielding gas flows after
the trigger is pulled and prior to feeding.
Factory default, Preflow Time is set at 0,2 seconds.
Adjust range: from 0 seconds to 25 seconds.
Postflow Time –adjusts the time that shielding gas flows after
the welding output turns off.
Factory default, Postflow Time is set at 2,5 seconds.
Adjust range: from 0 seconds to 25 seconds.
Spot Timer –adjusts the time welding will continue even if the
trigger is still pulled. This option has no effect in 4-Step Trigger
Mode.
Factory default, Spot Timer is OFF.
Adjust range: from 0 second to 120 seconds.
Note: Spot Timer has no effect in 4-Step Trigger Mode.
Crater Procedure –turn ON/OFF the Crater Settings
Procedure:
ON (factory default) –Crater can be adjusted. The Crater
Settings Procedure is assigned to the Right Button. During
adjusting Crater, the LED Indicator [24] lights.
OFF –The Crater Settings Procedure is OFF. After press
the Right Button, The Crater Settings Procedure is
ignored.
Used in place of DIP switches for configuration of the work and
electrode sense leads
"Positive" (default) = Most GMAW welding procedures use
Electrode Positive welding.
"Negative" = Most GTAW and some inner shield
procedures use Electrode Negative welding.
Advanced Menu –Device Configuration Menu.
Note: To access to advanced menu:
In Base Menu select the Advanced Menu (Adv).
Use the Right Button to confirm the selection.

English English
12
Advanced Menu (Device Configuration Menu)
The Advanced Menu includes the parameters described in Table 7.
Table 7. The default settings of Advanced Menu
The Menu Exit –enables exit from menu.
Note: This parameter cannot be edited.
To exit from menu:
In Advanced Menu select P000.
Confirm the selection, push the right button.
Wire Feed Speed (WFS) units –enables change WFS units:
CE (factory default) = m/min;
US = in/min.
Arc Display Mode - this option selects what value will be
shown on the upper left display while welding:
"Amps" (default) = The left display shows Amperage while
welding.
"WFS" = The left display shows Wire Feed Speed while
welding.
Crater Delay - this option is used to skip the Crater sequence
when making short tack welds. If the trigger is released before
the timer expires, Crater will be bypassed and the weld will
end. If the trigger is released after the timer expires, the Crater
sequence will function normally (if enabled).
OFF (0) to 10.0 seconds (default = OFF)
Remote Control Type - This option selects the type of analog
remote control being used. Digital remote control devices
(those with a digital display) are configured automatically.
"TIG" = Use this setting while TIG welding with a foot or
hand current control device (Amptrol). While TIG welding,
the upper left Control on the User Interface sets the
maximum current obtained when the TIG amp control is
at its maximum setting.
"Stick" = Use this setting while stick welding or gouging
with a remote output control device. While stick welding,
the upper left Control on the User Interface sets the
maximum current obtained when the stick remote is at it’s
maximum setting. While gouging, the upper left Control is
disabled and the gouging current is set on the remote
control.
"All" = This setting allows the remote control to function in
all weld modes which is how most machines with 6-pin
and 7-pin remote control connections operate.
"Joys" (default) = Use this setting while MIG welding with
a push MIG gun with a joystick control. Stick, TIG and
gouge welding currents are set at the User Interface.
Note: On machines that do not have a 12-pin connector, the
"Joys" settings will not appear.
Display Trim as Volts Option –determines how Trim is
displayed:
"Yes" (factory default) = all trim values are displayed as a
voltage;
"No" = the trim is displayed in the format defined in the
weld set.
Note: This option may not be available on all machines. The
power source must support this functionality, or this option will
not appear in the menu.

English English
13
Arc Start/Loss Error Time - This option can be used to
optionally shut off output if an arc is not established, or is lost
for a specified amount of time. Error 269 will be displayed if
the machine times out. If the value is set to OFF, machine
output will not be turned off if an arc is not established nor will
output be turned off if an arc is lost. The trigger can be used to
hot feed the wire (default). If a value is set, the machine output
will shut off if an arc is not established within the specified
amount of time after the trigger is pulled or if the trigger
remains pulled after an arc is lost. To prevent nuisance errors,
set Arc Start/Loss Error Time to an appropriate value after
considering all welding parameters (run-in wire feed speed,
weld wire feed speed, electrical stick out, etc). To prevent
subsequent changes to Arc Start/Loss Error Time, the setup
menu should be locked out by setting Preference Lock = Yes
using the Power Wave Manager software.
OFF (0) to 10.0 seconds (default = Off)
Note: This parameter is disabled while welding in Stick, TIG or
Gouge.
Joystick Configuration –this option enables changes of
welding voltage, trim or power in kW and Wire Feed Speed
(WFS) using joyskick in the gun or remote control:
"ON" (default) = change is possible.
"OFF" = change is not possible.
Display Workpoint as Amps Option –determines how
workpoint is displayed:
"No" (factory default) = the workpoint is displayed in the
format defined in the weld set.
"Yes" = all workpoint values are displayed as an
amperage.
Note: This option may not be available on all machines. The
power source must support this functionality, or this option will
not appear in the menu.
Feedback Persist –determines how feedback values are
displayed following a weld:
"No" (factory default) –last recorded feedback values will
blink for 5 seconds following a weld, then return to
present display mode.
"Yes" –last recorded feedback values will blink
indefinitely following a weld until a Control or button is
touched, or an arc is struck.
User interface type - determines how the user interface works:
Feeder (FEEd, factory default) –UI works as Feeder.
STICK/TIG (StIC) –Dedicated to work UI with a
welding power source (without Wire feeder). UI
allows to set the programs for welding SMAW and
GTAW process.
Note: STICK / TIG allows to work with an analog wire
feeder also. In this case, additional programs are
avaliable for welding GMAW process in non-synergic
mode.
Parallel (PArA) –UI works as a remote control.
Parallel may be used only in parallel with the main
panel, which can be set to the "FEEDER" or "STICK /
TIG".
Note: Selecting the UI type makes restart of system.
Note: Back to the factory setting forces Feeder type.
Brightness Control - enables the brightness level.
Adjust range: from 1 to +10, where 5 is default.

English English
14
Restore Factory Settings –to restore Factory Settings:
Use the Right Button to confirm the selection.
Use the Right Control to select "YES".
Use the Right Button to confirm the selection.
Note: After the device has been restarted the P097 is "NO".
Show Test Modes? –uses for calibration and tests. To use the
Test Modes:
On the Right display is shown "LOAD".
Use the Right Button to confirm the selection.
On the Right display is shown "DONE"
Note: After the device has been restarted the P099 is "LOAD".
View Software Version Info –used for viewing the software
versions for user interface.
To read the software version:
In Advanced Menu select P103.
Confirm the selection, push the right button.
The blinking "UI" inscription appears on the left display and on
the right the software version.
Note: P103 is a diagnostic parameter, to read only.

English English
15
Advanced menu, available only from the Power Wave Manager:
Table 8. List of Secured Parameters accessible through Power Wave Manager only.
P501
Encoder Lockout
Locks one or both of the upper Controls, preventing the operator from
changing wire feed speed, amps, volts or trim. The function of each upper
Control depends on the selected weld mode.
"Both Encoders Unlocked" (factory default) = The Left and the Right Control
is unlocked.
"Both Encoders Locked" = The Left and the Right Control is locked.
"Right Encoder Locked" = The Right Control is locked.
"Left Encoder Locked" = The Left Control is locked.
Note: This parameter can only be accessed using PowerWave Manager
software.
P504
Mode Select Panel Lock
Selects between several Mode Select Panel lockout preferences. When a
Mode Select Panel selection is locked and an attempt is made to change
that parameter, a message will be displayed on the display indicating the
parameter is locked.
"All MSP Options Unlocked" (factory default) = All adjustable parameters on
the Mode Select Panel are unlocked.
"All MSP Options Locked" = All Controls and buttons on the Mode Select
Panel are locked.
"Start & End Options Locked" = The Start and End parameters on the Mode
Select Panel are locked, all others are unlocked.
"Weld Mode Option Locked" = The weld mode cannot be changed from the
Mode Select Panel, all others Mode Select Panel settings are unlocked.
"Wave Control Options Locked" = The Wave Control parameters on the
Mode Select Panel are locked, all others are unlocked.
"Start, End, Wave Options Locked" = The Start, End and Wave Control
parameters on the Mode Select Panel are locked, all others are unlocked.
"Start, End, Mode Options Locked" = The Start, End and Weld Mode Select
parameters on the Mode Select Panel are locked, all others are unlocked.
Note: This parameter can only be accessed using PowerWave Manager
software.
P505
Setup Menu Lock
Determines if the setup parameters can be modified by the operator without
entering a passcode.
"NO" (factory default)= The operator can change any set menu parameter
without first entering the passcode even if the passcode is non-zero (0000).
"YES" = The operator must enter the passcode (if the passcode is non-zero)
in order to change any setup menu parameters.
Note: This parameter can only be accessed using PowerWave Manager
software.
P506
Set User Interface
Passcode
Prevents unauthorized changes to the equipment. The default passcode is
0000 which allows full access. A nonzero passcode will prevent
unauthorized:
Changes to memory limits, saving to memory (if P.502 = Yes).
Changes to setup parameters (if P.505 = Yes).
Note: This parameter can only be accessed using PowerWave Manager
software.
P509
UI Master Lockout
Locks all user interface controls, preventing the operator from making any
changes.
Note: This parameter can only be accessed using PowerWave Manager
software.

English English
16
Welding SMAW (MMA) Process
Table 9. SMAW Welding Programs
Process
Program
SMAW Soft
1
SMAW Crisp
2
SMAW Pipe
4
Note: Before using the 2 or 4 program, the program had
to be assigned to the user memory.
Note: The list of available programs depends on the
power source.
Procedure of begin welding of SMAW process:
Connect Lincoln Electric power sources using
ArcLink®protocol to communication to wire feeder.
Determine the electrode polarity for the electrode to
be used. Consult the electrode data for this
information.
Depending on the polarity of using electrode,
connect the work lead and the electrode holder with
lead to output sockets and lock them. See the
Table 10.
Table 10.
Output Socket
POLARITY
DC (+)
The electrode holder
with lead to SMAW
[5]
Power connection lead
Power source
Work lead
Power source
DC (-)
The electrode holder
with lead to SMAW
[5]
Power connection lead
Power source
Work lead
Power source
Connect the work lead to the welding piece with the work
clamp.
Install the proper electrode in the electrode holder.
Turn the input power ON and wait until the PF22 will not
be ready to work with the power source - Status LED
[20] stops blinking and lights steady green light.
Set the SMAW welding program (1, 2, or 4).
Note: The list of available programs depends on the
power source.
Set the welding parameters.
The welding machine is now ready to weld.
By applying the principle of occupational health and
safety at welding, welding can be begun.
For 1 or 2 program can set:
Welding current [32]
Switch on / switch off the output voltage on the
output lead [24]
Wave Controls [27]:
ARC FORCE
HOT START
For 4 program can set:
Welding current [32]
Switch on / switch off the output voltage on the
output lead [24]
Wave Control:
ARC FORCE
ARC FORCE - the output current is temporarily
increased to clear short circuit connections between the
electrode and the workpiece.
Lower values will provide less short circuit current and a
softer arc. Higher settings will provide a higher short
circuit current, a more forceful arc and possibly more
spatter.
Adjust range: from -10 to +10.
HOT START –value in percentage of nominal value
welding current during arc start current. The control is
used to set the level of the increased current and arc
start current is made easy.
Adjust range: from 0 to +10.
Gouging
Table 11. The Welding Program - gouging
Process
Program
Gouging
9
Note: Before using the 9 program, the program had to
be assigned to the user memory.
Note: The list of available programs depends on the
power source.
For 9 program can set:
Gouging current [32]
Switch on / switch off the output voltage on the
output lead [24]

English English
17
Welding GTAW / GTAW-PULSE Process
Arc ignition can be achieved only by lift TIG method
(contact ignition and lift ignition).
Table 12. The Welding Programs
Process
Program
GTAW
3
GTAW-PULSE
8
Note: Before using the 8 program, the program had to
be assigned to the user memory.
Note: The list of available programs depends on the
power source.
Procedure of begin welding of GTAW/GTAW-PULSE
process:
Connect Lincoln Electric power sources using
ArcLink®protocol to communication to wire feeder.
Connect GTAW torch to Euro Socket [1].
Note: To connect GTAW torch, adapter TIG-EURO
has to be purchased (See "Accessories" chapter).
Connect the work lead to output sockets of the power
source and lock it.
Connect the work lead to the welding piece with the
work clamp.
Install the proper tungsten electrode in the GTAW
torch.
Turn the input power ON and wait until the PF22 will
not be ready to work with the power source - Status
LED [20] stops blinking and lights steady green light.
Set the GTAW or GTAW-PULSE welding program.
Note: The list of available programs depends on the
power source.
Set the welding parameters.
The welding machine is now ready to weld.
Note: Arc Ignition is achieved by touching the work
piece with the electrode and lifting it by a few
millimeters –contact ignition and lift ignition.
By applying the principle of occupational health and
safety at welding, welding can be begun.
For 3 program can set:
Welding current [32]
Switch on / switch off the output voltage on the
output lead [24]
Note: It does not work in the 4-Step.
Postflow Time
2-Step / 4-Step
Crater [27]
Wave Control [27]:
HOT START
For 8 program can set:
Welding current [32]
Switch on / switch off the output voltage on the
output lead [24]
Note: It does not work in the 4-Step.
Postflow Time
2-Step / 4-Step
Crater [27]
Wave Control [27]:
Frequency
Background current
HOT START
HOT START –value in percentage of nominal value
welding current during arc start current. The control is
used to set the level of the increased current and arc
start current is made easy.
Adjust range: from 0 to +10.
Frequency influences the width of the arc and the
amount of heat input to the weld. If the frequency is
higher:
Improves penetration and the microstructure of the
weld.
The arc is narrower, more stable.
Reduces the amount of heat input to the weld.
Reduces distortions.
Increases welding speed.
Note: Adjust range depend on the power source.
Background Current - value in percentage of nominal
value welding current. Adjusts the overall heat input into
the weld. Changing the background current changes
the shape of the back bead.
Note: Adjust range depend on the power source.