Linishall 2000/150/P3 Operation instructions

HEAVY DUTY LINISHER
USER’S OPERATING MANUAL & SERVICE INSTRUCTIONS
MODEL - 2000/150/P3
460 - 462 The Boulevarde, Kirrawee, NSW 2232
(P) [phone] (E) [email protected]
garrickherbert.com.au
CAUTION
Read instruction manual before operating this machinery

PG 2
FOREWORD
These instructions have been created by the manufacturer and are an integral
part of the machine operations and safety. They contain basic information
for qualied sta󰀨 operating the machine and describe the environment
and manners of the machine use for which it has been designed,
and also contain any information necessary for the correct and safe operation.
The machine is equipped with various safety devices protecting both the operator
and the machine for its common technological use. Nevertheless, these measures
cannot cover all safety aspects and therefore it is necessary that the operator
should read and understand these instructions before starting to use the machine.
Errors made in the course of installation as well as during operation itself will
thus be avoided.
Do not try therefore to put the machine into operation before
you have read all instructions supplied and understood all its
functions and working procedures.
Certain information or drawings may not be intended directly for the machine
purchased by you as these instructions contain any information for various variants
of this type made by our company. By comparing the respective part of the
instructions with a particular machine you will nd out whether or not they
correspond to each other.
The manufacturer reserves the right to make partial alterations within
continuous technical machine development.

USE OF THE MACHINE
Purpose of the machine
Metal belt sanders are mainly used to conduct surface polishing and grinding
of metal and non-metal parts, to enhance the roughness and glossiness
of spare parts surface. The machine performance is very e󰀩cient for grinding.
It is an ideal substitute for polishing machines.
The machine must not be handled by children or inexperienced persons.
Workers qualications
Only an expert, skilled in the eld of metal-machining or a worker instructed
and trained by such expert may operate the machine. While working on the machine
the operator must be familiar with these instructions and comply with any safety rules,
regulations and provisions in force in the respective country.
Working environment
The machine must be operated in a workshop environment,
Temperature MUST not exceed +40℃and does not drop below +5℃.
The relative humidity of ambient is from 30% to 95%, non-condensing.
The height above the sea level is up to 1000m.
Storage and transportation temperature: -25~55℃
The environment classication
 Danger of inammable dust re.
PG 3

SAFETY INSTRUCTIONS
General
This machine is equipped with various safety devices protecting both the operator
and the machine. Nevertheless, this cannot cover all safety aspects and therefore the
operator, before putting the machine into operation. Furthermore, the operator must
also take into account other aspects of danger relating to the surrounding conditions
and material.
Basic safety requirements
Before connecting the machine to the mains, make sure that all safety items are in their
active positions and check their functioning. If it is necessary to remove the doors or
protective covers, turn o󰀨 the switch and disconnect the plug from its socket.
Kick-back catchers must be freely movable and their functioning must be checked regularly,
even several times a day.
Do not connect the machine to the mains while the door or protective cover is removed.
In order to avoid improper operation, get acquainted with the location of switches before
switching the machine on.
Remember the position (location) of the emergency stop switch so that you can use it
promptly at any time.
Be careful and do not touch any switches while the machine is being operated.
Do not touch any rotating tool by hands or with any other object under any circumstances.
 In the case that you are not going to work on the machine, turn o󰀨 the machine by the switch
and disconnect the plug from the supply socket.
 Before cleaning the machine, switch o󰀨 the machine and disconnect the plug of the machine.
 Before doing any maintenance work inside the machine, switch o󰀨 the machine and
disconnect the plug of the machine.
Do not alter the machine in any manner which might cause any risk to safety and operation.
 If you have any doubts on the procedure, please contact a qualied professional for advice.
Do not neglect performance of regular inspections in accordance with the instructions for use.
Check and make sure that no disturbances occur on the machine caused by the user.
 After the work is nished, adjust the machine so that it is ready for another series of operations.
 Should a failure in power supply occur, switch o󰀨 the machine immediately
Do not paint, Dirty, cause any damage to, alter or remove safety plates. If they become
illegible or lost, contact the manufacturer and replace the plates.
Keep work area clear. Cluttered areas and benches cause injuries.
Consider work area’s environment. Do not expose tools to rain. Do not use tools in damp or wet
location. Keep work area well lit. Do not use tools in the presence of ammable liquids or gases.
PG 4

Clothes and personal safety
Experience shows that injuries are caused by various personal articles, e.g. rings, watches,
bracelets, bow tie etc. Therefore, take them o󰀨 before starting to work, button the sleeves,
take o󰀨 a tie, which may be caught with various parts of the working machine. Wear hair
protection and fasten hair properly to avoid catching by moving part. Wear suitable tight
clothing, shoes recommended or prescribed by labour-safety regulations of all countries.
 Wear safety outt ( goggles, apron, safety shoes, hearing protection etc).
In the case of any obstacles above your head – in the working area - wear a helmet.
Always wear a protective mask while machining any material that produces dust while being used.
Never wear any loose working clothes.
 Do not work on the machine under inuence of drugs, alcohol, and or tiredness.
Safety regulations for operators
Do not put the machine into operation before you get acquainted
with the contents of the instructions for use.
Make sure that electric cables are not damaged so that injuries caused by electric current
leaking (electric shocks) are avoided.
Check regularly that safety covers are mounted properly and that they are not damaged.
Repair damaged covers immediately or replace with other ones by a qualied person.
Do not put the machine into operation with the cover removed.
Never use any tools that are distorted, broken or blunt.
Always use the tool suitable for the work given, which corresponds to the machine
specications. The tools, cutter blocks, must be in accordance with EN 847-1.
Replace blunt tools as soon as possible, as blunt tools may cause injuries or damage.
Never use the tools at speeds higher than their recommended
rated speeds by the respective manufacturer.
Stop all functions of the machines before replacing tools and pull out the plug from the supply socket.
Do not remove or interfere otherwise in safety devices such as covers, limit switches.
 While handling parts that you are not familiar with, ask for help from a qualied person.
It is not recommended to work on the machine during a storm.
PG 5

Safety regulations for maintenance
Maintenance and repair must be performed by a qualied person.
Do not do any maintenance work before you get acquainted with these
instructions and understood in detail.
 Before you start to perform any maintenance work, always turn o󰀨 the switch and
pull out the plug from supply socket. A possibility of accidentally putting the
machine into operation by another person is thus avoided.
Any maintenance work on electric parts of the equipment must
be done by a qualied person only.
Even if the machine is stopped, the power supply is not disconnected.
Always disconnect the plug from supply socket.
Do not clean the machine or its peripheral devices even if the machine is completely
out of operation, unless the plug has been disconnected from supply socket.
Keep your ngers at a distance from belts and belt pulleys.
 While replacing electrical parts of the equipment, turn o󰀨 the switch and disconnect
the plug from supply socket. Faulty parts should be replaced only with products
having the same specications as the original ones.
Do not remove or interfere otherwise in safety devices such as covers, limit switches.
Do not switch the machine on before all covers removed for the
purposes of maintenance are put in their places again.
Always keep the maintenance area including the working place clean.
 Any maintenance work must be done by a qualied sta󰀨 in
accordance with the instructions issued by the machine manufacturer.
Read the instruction manual for maintenance carefully and completely.
For replacement of parts, only replace with the original
type and that comply with standards.
 Use only specied kinds or lubricating oils and grease or those equivalent to them.
If any belt in the set of belts used gets longer than the limit prescribed,
replace the whole set completely.
Do not use compressed air to clean the machine or to remove chips.
Always check the results while a responsible person is present.
PG 6

Safety regulations for place of work
 Always ensure a su󰀩cient working area and free access to the machine.
Put tools and any other obstacles in the place designated for this purpose,
in a distance from the machine.
 Ensure su󰀩cient lighting in the working area which will not create shadows
or cause the stroboscopic e󰀨ect. For safe and quality work the hygienic
standards specify the minimum intensity 500 lux.
Never put any tools or any other objects on working tables or covers.
Always keep the working area clean and tidy.
TRANSPORT AND STORAGE
While transporting or handling the machine, be most careful and let this
activity be done by qualied person especially trained for this kind of activity.
While the machine is being loaded or unloaded, make sure that
no person or object gets pressed by the machine!
Do not enter the area under the machine lifted
by a crane or a high-lift trolley!
During transporting or storing the machine, means must be taken
to protect the machine against excessive vibrations and humidity.
It should be stored in a shelter at temperatures ranging from -25°C to 55°C.
As standard, the machine is wrapped up in a plastic tray
and is transported this way. Machinery may be packed in a robust wooden box.
PG 7

TECHNICAL SPECIFICATIONS
PG 8
A. Spark Trap
B. Eye Shield
C. Contact Wheel
D. Belt Tracking Adjustment Knob
E. Belt Tension Release Lever
F. Start Switch
KNOW YOUR MACHINES
NAME MSM75 MSM150 MSM75
Dimensions of sander (mm) 75 X 2000 150 X 2000 220 X 2000
Granularity of belt sander 80 80 80
Belt Linear velocity (m/s) 30(15) 30(15) 30(15)
Motor Speed (rpm) 2800 (1400) 2800 (1400) 2800 (1400)
Belt sanding table 460X75 460X150 460X220
Contact disc ø / w 200/76 200/155 200/225
G. Angle Adjustment Lever
H. Dust Port
I. Belt Guards Long & Short
J. Cover Door
K. E-Stop Switch
M. Mode Selection Switch

PG 9
Specications concerning noise of the device
Level of noise A in the place of
operation (LpAeq)
No-load LpAeq =81.7 dB(A)
Load LpAeq =89.5 dB(A)
Level of acoustic power A (LWA) No-load LWA = 94.5 dB(A)
Load LWA = 103 dB(A)
OPERATING CONDITIONS FOR NOISE MEASUREMENT
COMPLY WITH ANNEX B OF ISO 7960.
The values given are those of emissions and do not necessarily mean any safe
working values. Although there is a correlation between the value of emissions and
the levels of exposure, these values cannot be used for reliable determination whether
or not additional measures are necessary. The factors inuencing actual levels of
workers exposure include the properties of the working area, other sources of noise etc,
E.g. The number of machines and the other neighboring procedures. Also the highest
permissible levels of exposure may vary in di󰀨erent countries. This information should
help the machine user to evaluate the risk and management.
WORKING CLEARANCES
Consider existing and anticipated needs, size of material to be processed through
each machine, and space for auxiliary stands, work tables or other machinery when
establishing a location for your new machine.
TEST RUN
Once the assembly is complete, test run your machine to make sure it runs properly.
If, during the test run, you cannot easily locate the source of an unusual noise or
vibration, stop using the machine immediately.
TO TEST RUN THE MACHINE:
1. Connect the machine to the power source.
2. Make sure you have read the safety instructions at the beginning of the manual and
that the machine is setup properly.
3. Make sure all tools and objects used during set up are cleared away from the machine.
4. Turn the machine ON.
5. Listen to and watch for abnormal noises or actions. The machine should run
smoothly with little or no vibration or rubbing noises.
NOTE: Strange or unusual noises should be investigated and corrected before
operating the machine further. Always disconnect the machine from power when
investigating or correcting potential problems.

PG 10
ANGLE ADJUSTMENT
The sander can be angled up and down to meet your needs. Use the angle adjustment
lever to lock the sander in the angle you choose. Tighten securely so the sander will
not move during operation.
GRINDING TIPS
When grinding against the contact wheel, make sure the belt guard is closed.
Hold work piece securely with both hands.
Use the rests when possible to support the work piece.
The work piece will get hot as you continue to grind.
Cool the work piece frequently by placing in water or another approved solution.
Change belts frequently for the best performance.
Do not force the work into the sander.
Wear the proper protective clothing. Particles ying o󰀨 of a sander will be traveling very
fast-prepare for this. Wear safety glasses, face shield, a dust mask, earplugs, a leather
apron, and heavy leather boots.
Remember that grinding often produces sparks. DO NOT allow anyone to stand in the
path of the sparks. DO NOT grind near ammable materials.
Concentrate on the task at hand. STOP grinding if you are distracted.
Make sure side cover is closed and latched during operation.
ANGLE ADJUSTMENT LEVER

BELT TRACKING
When rst starting, the belt may not track centrally on the contact wheel.
To adjust the belt tracking:
• Turn the sander ON
• Making small adjustments, turn the belt tracking adjustment knob clockwise to move
the belt to the left, or turn the knob counter clockwise to move the belt to the right
• Make sure the belt is not making contact with edge of the sander and that it is
centered on the contact wheel.
PG 11

PG 12
SCHEDULE
For optimum performance from your machine, follow this maintenance and cleaning
schedule and refer to any specic instructions given in this section.
DAILY CHECK:
Loose mounting bolts.
Worn or damaged belt.
Clean and chips and debris between platen and sanding belt.
Empty spark trap.
Sweep surrounding dust and chips.
Sweep or vacuum dust and chips from the inside belt compartment and around motor.
CHANGING THE BELT
Changing the belt on the machine is quick and easy.
To change the belt:
1. Disconnect the sander from the power supply
2. Open the belt guard, remove the spark trap and open the side cover
3. Loosen the belt by pushing the belt tension lever all the way down and keep in place
4. Slip the belt o󰀨 the wheels and replace with a new belt. Note the correct rotational direction of
the belt.
5. Tighten the belt by pulling the belt lever all the way up
6. Spin the belt by hand to resume previous belt tracking. Adjust if necessary.
7. Close and latch the side cover, remount the spark trap and close the belt guard.

PG 13
MAINTENANCE AND REPAIR
1. Metal belt sander should be placed in a surrounding where is dry and ventilated,
and there is no eroding and harmful gas.
2. The outside cover of sand-band grinder and the grinding cap and dust in outlet
should be frequently cleaned and keep these places tidy.
3. It would be better to replace the lubricating grease of the bearings
in the motor of the sand-band grinder every 6-12 months.
TROUBLESHOOTING
Trouble Possible cause SOLUTION
Sander will not start
1. Sander unplugged from
wall or motor
2. Fuse blown or
circuit breaker tripped
3. Cord damaged
1. Check all plug
connections
2. Replace fuse or
reset circuit breaker
3. Replace cord
Sanding belt does
not come up to speed
1. Extension cord too light
or too long
2. Motor not wired
for proper voltage
3. Low current
1. Replace with
adequate size and length
cord
2. Refer to motor
junction cover
for proper wiring
3. Contact a qualied
electrician
Machine vibrates
excessively
1. Standing on uneven oor
2. Motor mounts are loose
3. Tension spring is
worn or broken
1. Adjust stand so that it
rests evenly on the oor
2. Tighten motor mount
bolts
3. Replace spring
Abrasive belt keeps tearing 1. Belt is running in the
wrong direction
1. Arrow on the sanding
belt and machine should
be pointing in the same
direction.
Sanded edge
not square
1. Table is not square to
sanding platen
1. Use a square to adjust
table to sanding platen
Sanding marks
on wood
1. Work held still
2. Wrong grit sanding belt
3. Feed pressure too great
4. Sanding against the grain
1. Keep work piece moving
2. Use coarser grit for stock
removal and ne grit for
nish sanding.
3. Never force work into
sanding platen
4. Sand with the grain

ELECTRIC DIAGRAM
WIRE DIAGRAM (230V~,50HZ, 1-SPEED)
WIRE DIAGRAM (400V,3~,50HZ, 1-SPEED)
PG 14
PE
L1
L
L2
N
L3
PE

PG 15
WIRE DIAGRAM (400V,3~,50HZ, 2-SPEED)

PG 16
PARTS LIST & DIAGRAM FOR BELT SANDER
PART
NO. DESCRIPTION PART NO. DESCRIPTION
3 STAND BASE 59 BEVEL BLOCK
7HEX NUT M16 60 HEX BOLT M5X16
8SPRING WASHER 16 61 TABLE
9 WAHSER 16 62 HEX NUT M6
10 HEX BOLT M16X160 63 BIG WASHER 6
11 BIG WASHER 12 64 HEX BOLT M6X20
12 ANGLE ADJUSTMENT LEVER 65 HEX NUT M5
13 SPRING 66 WASHER 5
14 LOCKING HANDLE 67 EYE SHIELD
15 STEP SCREW 68 BRACKET
16 LOCKING KNOB 69 SCREW M5X10
17 BIG WASHER 8 70 SCREW M5X12
18 SPARK TRAP 71 WASHER 5
19 HEX BOLT M10X25 72 REAR SHIELD
20 SPRING WAHSER10 73 BIG WASHER 8
21 WASHER10 74 HEX BOLT M8X12
22 PIVOT BASE 75 TABLE SET PLATE
23 HEX BOLT M6X25 76 BIG WASHER 8
24 SPRING WASHER 6 77 HEX BOLT M8X20
25 BIG WASHER 6 78 ECCENTRIC WHEEL
26 LOCKING BUTTON 79 HANDLE REST
27 SANDER BELT 80 HANDLE
28 HEX BOLT M8X25 81 SET SCREW M6X12
28 SPRING WASHER 8 82 SWITCH BOX
30 BIG WASHER 8 83 SCREW M4X16
31 DRIVE WHEEL 84 PLUMBAGINOUS BOARD
32 HEX BOLT M8X25 85 E-RING RETAINING RING
33 SPRING WASHER 8 86 ACTIVE COVER
34 WASHER 8 87 SHOCK ABSORPTION PIECE
35 BODY 88 HEX BOLT M6X12
36 CIRCLIP FOR SHAFTS 24 89 HAND BALL

- 11 -
- 11 -
４０
Screw M4X60
80
PG 17
37 MOTOR 90 BELT TRACKING ADJUSTMENT KNOB
38 HEX BOLT M6X20 91 SET SCREW M6X6
39 SPRING PLATE 92 CIRCLIP FOR SHAFTS 25
40 HEX NUT M6 93 GUIDE PULLEY SPINDLE
41 SCREW M8X20 94 BEARING 6205
42 GRIPE 95 CIRCLIP FOR BORES 52
43 HEX NUT M8 96 CONTACT WHEEL
44 LOCKING KNOB 97 HEX BOLT M8X20
49 SPRING 98 SPRING WASHER 8
50 HEX BOLT M6X16 99 SPACE BUSH
51 SPRING PLATE 100 SUPPORT
52 LINK PLATE 101 DISTANCE STRIP
53 GUIDE PLATE 102 WASHER 6
54 SCREW M6X16 103 SCREW M6X10
55 GUIDE BELT REST 104 SPRING WASHER 6
56 PIN 8X40 105 HEX BOLT M6X20
57 SET SCREW M6X8 106 PROTECTIVE PLATE
58 SCREW M6X16 107 SCREW M6X12