LiteOn EVO 6800 Series User manual

Premium Current Vector Control
EVO 8000 Series

Table of Contents
CHAPTER 1│SAFETY .......................................................................................................................................................1
1.1 GENERAL SAFETY ........................................................................................................................................................................ 1
1.2 WARNING LABEL......................................................................................................................................................................... 2
1.3 AC DRIVE APPLICATION PRECAUTIONS................................................................................................................................... 2
1.4 WARRANTY.................................................................................................................................................................................. 3
CHAPTER 2│PRODUCT ..................................................................................................................................................5
2.1 COMPONENT NAMES ................................................................................................................................................................ 5
2.2 RECEIVING CHECKLIST..............................................................................................................................................................16
2.3 NAMEPLATE...............................................................................................................................................................................16
2.4 MODEL NUMBER DEFINITION.................................................................................................................................................17
2.5 POWER RATINGS.......................................................................................................................................................................18
2.6 COMMON SPECIFICATIONS .....................................................................................................................................................19
2.7 PRODUCT DIMENSIONS...........................................................................................................................................................21
2.8 OPTIONS....................................................................................................................................................................................32
CHAPTER 3│DRIVE INSTALLATION......................................................................................................................... 36
3.1 INSTALLATION ENVIRONMENT ................................................................................................................................................36
3.2 INSTALLATION DIRECTION AND SPACING .............................................................................................................................37
3.3 KEYPAD AND TERMINAL COVER INSTALLATION ....................................................................................................................39
3.4 WIRING PROTECTION...............................................................................................................................................................39
3.5 KEYPAD REMOTE USAGE ..........................................................................................................................................................41
CHAPTER 4│WIRING ................................................................................................................................................... 46
4.1 WIRING SAFETY ........................................................................................................................................................................46
4.2 MAIN CIRCUIT...........................................................................................................................................................................47
4.3 CONTROL CIRCUIT....................................................................................................................................................................55
4.4 I/O CONNECTIONS ..................................................................................................................................................................65
4.5 CONNECTION TO PC................................................................................................................................................................69
4.6 WIRING CHECKLIST...................................................................................................................................................................70
CHAPTER 5│KEYPAD ................................................................................................................................................... 71
5.1 KEYPAD.......................................................................................................................................................................................71
5.2 PARAMETER LIST .......................................................................................................................................................................79
CHAPTER 6│TROUBLESHOOTING ......................................................................................................................... 129
6.1 ALARM AND FAULT DISPLAYS...............................................................................................................................................129
6.2 FAULT DETECTION..................................................................................................................................................................133
6.3 OPERATION ERRORS.............................................................................................................................................................140
6.4 AUTO-TUNING FAULT DETECTION.....................................................................................................................................143
CHAPTER 7│COMMUNICATIONS..........................................................................................................................144
7.1 MODBUS COMMUNICATION SPECIFICATIONS...................................................................................................................144

7.2 CONNECTING TO CONTROLLER/PLC/HMI .......................................................................................................................144
7.3 MODBUS DATA ......................................................................................................................................................................145
APPENDIX UL DESCRIPTION ...................................................................................................................................163

1
Chapter 1│Safety
1.1 General Safety
Safety Information:
Caution: Identifies information about practices or circumstances that can cause personal injury or
equipment damage.
Warning: Identifies information about practices or circumstances that can cause an explosion in a
hazardous environment, which may lead to personal injury or death, property damage, or economic
loss.
1.1.1 Usage
1.1.2 Receiving
1.1.3 Installation
1.1.4 Wiring
Caution
◼The drive is used to control the speed of 3 phase synchronous and asynchronous motors, which must
not be used for single phase or other purposes. Failure to comply could cause drive damage or serious
injury by fire.
◼The drive must not be used in any medical equipment in which human life may involve.
◼The drive is manufactured according to strict quality control standard. However, bypass the safety
protection in case the drive failure causes death or serious injury.
Warning
◼Do not install damaged drive or any drive without complete components inside. Failure to comply
could result in accident.
◼The product must be complete, including packaging, instruction and accessories.
◼New or updated information, please refer to the following link:
http://www.liteon-ia.com/TW/download.php
Warning
◼Carry the drive by the bottom as carrying by the front cover may cause injury and damage from the
main body of the drive falling.
◼Attach the drive to metal or other nonflammable materials. Keep away from heat and flammable
items.
◼A control panel must have cooling fans, air vents and room for ventilation when the drive is installed
inside.
◼The mounting surface in contact with the heat sink should be made of metal, which provides good
thermal conductivity and prevents flammability
◼Please check the dust-proof and moisture-proof conditions to avoid the external environment
affecting the inverter function.
Caution
◼Allow only qualified electrical engineers to install the drive. Failure to comply could cause electrical
shocks to personnel or damage to the drive.
◼Ensure the power supply is off when connecting. Failure to comply could cause electrical shocks.
◼Ensure the ground terminal PE is properly wired. Failure to comply could cause electrical shocks from
the drive cover. Therefore ground the drive and motor for personnel safety.
◼Do not touch the main circuit terminal. Keep the main circuit off drive cover to avoid electrical shocks.
◼The terminal for braking resistor is B1 and B2. Do not connect it to any other terminals. Failure to
comply could cause a fire.
Warning

2
1.2 Warning Label
The warning label is on the front of the drive. Please read it carefully and follow the instructions.
◼Read the user manual before operation.
◼Risk of electrical shock. Shut off main power and wait for 5 minutes before servicing.
◼Hot surface. Risk of burn.
1.3 AC Drive Application Precautions
1.3.1 AC Drive Selection
1.3.1.1 Drive Capacity
Before driving motors, ensure the motor rated current is lower than the drive rated output. In
addition, when a single AC drive is driving more than 1 motor in parallel, make sure the drive
capacity is higher than 110% of total motor rated current.
1.3.1.2 Starting Torque
◼Do not connect three-phase power supply to terminals U, V and W. Failure to comply could damage
the drive.
◼An output reactor is recommended when the cable connecting between the drive and motor is over
100 meters. Failure to comply could result in drive damage with overcurrent caused by over-
distributed capacitance.
◼Never connect the output terminals to capacitors or unapproved LC/RC filters. Failure to comply could
damage the drive components.
◼Separate the drive main circuit cables and control circuit cables. Failure to comply could cause
interference to the control signals
◼Ensure the phase of power supply and rated voltage match the label on the drive. Failure to comply
could drive damage.
Warning Label

3
The motor characteristics at start and during acceleration are limited by the drive overcurrent. If
higher starting torque is needed, use a higher rating drive or increase capacity of both motor and
drive.
1.3.1.3 Emergency Stop
When a drive fault occurs, protection function will be automatically triggered to shut off the output
but the motor may not stop immediately. Therefore please install mechanical brake if immediate
stop is necessary.
1.3.2 Settings
1.3.2.1 Upper Limits
The maximum output frequency of the drive is 400Hz. If the upper limit is set incorrectly, the motor
will run at higher than its rated speed and cause danger. Please set the limit of output frequency in
Frequency Upper Limit parameter. The default setting of the rated output frequency is 60Hz.
1.3.2.2 DC Braking
Excessive DC braking current and duration could cause motor overheat.
1.3.2.3 Acceleration /Deceleration Time (Acc./Dec. Time)
Acceleration and deceleration time is determined by the motor torque, load torque and load
inertia. Set a longer Acc./Dec. time after Stall Prevention function is triggered. In addition, the
acceleration and deceleration time will be extended depending on the Stall Prevention duration. If
faster acceleration and deceleration are required, install proper braking options or use a higher
rating motor and AC drive.
1.3.3 General Handling
1.3.3.1 Wiring
Connecting power supply to output terminals U/T1, V/T2 and W/T3 will damage the drive. Check all
the connections and wiring sequence before turning on the power. Failure to comply could cause
drive damage.
1.3.3.2 Maintenance
Capacitors in the drive may still be charged for a short time after shutting off the power. Wait for
the amount of time specified on the drive before any maintenance. Failure to comply could cause
electrical shocks to personnel. Besides, do not touch the heatsink which can be very hot during
operation. Replace the cooling fan only when the heatsink has cooled down after shutting off the
power. In addition, when a synchronous motor is coasting to stop, it regenerates voltage to keep
the drive terminals live even when the drive power is off. Wait until the motor is fully stopped
before drive maintenance. Failure to comply could cause electrical shocks to personnel.
1.3.3.3 Wiring Tools
Use only the tools suggested by the terminal supplier during drive maintenance.
1.3.3.4 Transportation and installation
Do not explore the drive to the environment containing the halogens or DOP gas during
transportation or installation.
1.4 Warranty
1.4.1 Warranty Period
Contact local distributor for details.

4
1.4.2 Warranty Restrictions
Warranty is not applicable when the drive is not properly used according to the manual regardless
warranty period.

5
Chapter 2│Product
2.1 Component Names
This section illustrates each components of the drive.
2.1.1 400V F1-F7
Frame 1
A.Dustproof Gasket
B.Heat Sink
C.Wiring Outlet Cover
D.Wiring Outlet Plug
E.Cooling Fan
F.Fan Cover
G.Front Wiring Cover Mounting Screws
H.Wiring Outlet Cover Mounting Screw
I.Front Cover
J.Front Upper Cover Mounting Screws
K.Front Wiring Cover
L.Keypad

6
Frame 2
A.Dustproof Gasket
B.Heat Sink
C.Wiring Outlet Cover
D.Wiring Outlet Plug
E.Cooling Fan
F.Fan Cover
G.Front Wiring Cover Mounting Screws
H.Wiring Outlet Cover Mounting Screw
I.Front Cover
J.Front Upper Cover Mounting Screws
K.Front Wiring Cover
L.Keypad

7
Frame 3
A.Heatsink
B.Wiring Outlet Cover
C.Wiring Outlet Plug
D.Cooling Fan
E.Fan Cover
F.Front Wiring Cover Mounting
Screw
G.Conduit Screw
H.Front Cover
I.Front Cover Screw
J.Terminal Cover
K – Keypad

8
Frame 4
F.Front Wiring Cover Mounting Screw
G.Conduit Screw
H.Front Cover
I.Front Cover Screw
J.Terminal Cover
K - Keypad
A.Heatsink
B.Wiring Outlet Cover
C.Wiring Outlet Plug
D.Cooling Fan
E.Fan Cover

9
Frame 5
F.Front Wiring Cover Mounting
Screw
G.Conduit Screw
H.Front Cover
I.Front Cover Screw
J.Terminal Cover
A.Heatsink
B.Wiring Outlet Cover
C.Wiring Outlet Plug
D.Cooling Fan
E.Fan Cover
K.Keypad

10
Frame 6
A.Fan Cover Screw
B.Fan Cover
C.Cooling Fan
D.Front Upper Cover
E.Front Cover Screw
F.Front Wiring Cover
G.Front Wiring Cover Screw
H.Panel Cover
I.Panel Cover Screw
J.Keypad

11
Frame 7
A.Fan Cover Screw
B.Fan Cover
C.Cooling Fan
D.Front Upper Cover
E.Front Cover Screw
F.Front Wiring Cover
G.Front Wiring Cover Screw
H.Panel Cover
I.Panel Cover Screw
J.Keypad

12
2.1.2 200V F1-F4
Frame 1
A.Dustproof Gasket
B.Heat Sink
C.Wiring Outlet Cover
D.Wiring Outlet Plug
E.Cooling Fan
F.Fan Cover
G.Front Wiring Cover Mounting Screws
H.Wiring Outlet Cover Mounting Screw
I.Front Cover
J.Front Upper Cover Mounting Screws
K.Front Wiring Cover
L.Keypad

13
Frame 2
A.Heatsink
B.Wiring Outlet Cover
C.Wiring Outlet Plug
D.Cooling Fan
E.Fan Cover
F.Front Wiring Cover Mounting Screw
G.Wiring 0utlet Cover Mounting Screws
H.Front Upper Cover
I.Front Upper Cover Mounting Screws
J.Front Wiring Cover
K.Keypad

14
Frame 3
A.Heatsink
B.Wiring Outlet Cover
C.Wiring Outlet Plug
D.Cooling Fan
E.Fan Cover
F.Front Wiring Cover Mounting
Screw
G.Conduit Screw
H.Front Cover
I.Front Cover Screw
J.Terminal Cover
K.Keypad

15
Frame 4
A.Heatsink
B.Wiring Outlet Cover
C.Wiring Outlet Plug
D.Cooling Fan
E.Fan Cover
F.Front Wiring
G.Cover Mounting Screw
H.Front Cover
I.Front Cover Screw
J.Terminal Cover
K.Keypad

16
2.2 Receiving Checklist
Check the following when receiving the drive:
1. Is the packaging box in good condition? Any damage or damp ?
If so, contact the distributor or local Lite-On representative.
2. Is the model label on the box same as what you purchased?
If not, contact the distributor or local Lite-On representative.
3. After opening the box, is there any damp mark inside the box? Any damage or crack on the
drive enclosure?
If so, contact the distributor or local Lite-On representative.
4. Does the drive nameplate show the same model number as the carton label?
If not, contact the distributor or local Lite-On representative.
5. Are the manual and keypad in the carton?
If not, contact the distributor or local Lite-On representative.
2.3 Nameplate
Model number
Applicable motor rating
Input power supply
Output power supply

17
2.4 Model Number Definition
S
D75
E
20
R
EVO
6800
Power Ratings:
0D2: 0.2kW
0D4: 0.4kW
D75: 0.75kW
1D5: 1.5kW
2D2: 2.2kW
.
110: 110kW
Enclosure:
20: IP20
Type:
□:Without built-in DC reactor
R: Built-in DC reactor
Product Series:
EVO: Lite-On AC Drive
Series Name
Voltage Class:
23: AC 220V 3 Phases
43: AC 440V 3 Phases
Version:
S: Standard
Keypad Type:
E: LED