LiteOn EVO 6800 Series User manual

MANUAL
Premium Current Vector Control
EVO 8000 Series
MANUAL
Compact Vector Drive
EVO 6800 Series

Table of Contents
CHAPTER 1│SAFETY 7
1.1 GENERAL SAFETY 7
1.1.1 Usage 7
1.1.2 Receiving 7
1.1.3 Installation 7
1.1.4 Wiring 8
1.1.5 Operation 8
1.1.6 Maintenance 9
1.2 WARNING LABEL 10
1.3 AC DRIVE APPLICATION PRECAUTIONS 10
1.3.1 AC Drive Selection 10
1.3.2 Settings 11
1.3.3 General Handling 11
1.4 WARRANTY 12
1.4.1 Warranty Period 12
1.4.2 Warranty Restrictions 12
CHAPTER 2│PRODUCT 13
2.1 COMPONENT NAMES 13
2.1.1 Installation in an IP20 Enclosure 13
2.1.2 NEMA Type 1 Enclosure 14
2.2 RECEIVING CHECKLIST 15
2.3 NAMEPLATE 15
2.4 MODEL NUMBER DEFINITION 16
2.5 POWER RATINGS 16
2.6 COMMON SPECIFICATIONS 17
2.7 PRODUCT DIMENSIONS 19
CHAPTER 3│DRIVE INSTALLATION 24
3.1 INSTALLATION ENVIRONMENT 24
3.2 INSTALLATION DIRECTION AND SPACING 25
3.2.1 Installation Direction 25
3.2.2 Installation Spacing 25
3.3 KEYPAD AND TERMINAL COVER INSTALLATION 27
27
3.4 WIRING PROTECTION 28
3.4.1 Drive and Input Cable Protection for Short-Circuit Situations 28

3.4.2 Motors and Output Cable Protection for Short-Circuit Situations 28
3.4.3 Keypad Mounted on Panel Door 28
3.5 KEYPAD REMOTE USAGE 29
3.5.1 REMOTE OPERATION 29
3.5.2 External/Face-Mount 31
CHAPTER 4│WIRING 34
4.1 WIRING SAFETY 34
4.2 MAIN CIRCUIT 35
4.2.1 Main Circuit Terminal 36
4.2.2 Main Circuit Wiring 37
4.2.3 Main Circuit Cable Size and Tightening Torque 40
4.3 CONTROL CIRCUIT 41
4.3.1 Control Circuit Terminals 42
4.3.2 Control Circuit Cable Size and Tightening Torque 49
4.3.3 Ferrule-Type Terminals 50
4.4 I/O CONNECTIONS 51
4.4.1 NPN and PNP Mode Selection 51
4.4.2 Terminal A2 Voltage/Current Input Selection 52
4.4.3 Terminal AM Voltage/Current Output Selection 53
4.4.4 RS-485 Communication Termination ON / OFF Switch 54
4.5 CONNECTION TO PC 54
4.6 WIRING CHECKLIST 55
CHAPTER 5│KEYPAD 56
5.1 KEYPAD 56
5.1.1 Keys and Displays 56
5.1.2 Keypad Display 59
5.1.3 Keypad Programming 61
CHAPTER 6│PARAMETERS 62
6.1 GROUP A, INITIALIZATION 62
A1 INITIALIZATION 62
A2 USER-DEFINED PARAMETERS 66
6.2 GROUP B,APPLICATION 67
B1: OPERATION MODE SELECTION 67
B2DC BRAKING 78
B3SPEED SEARCH 79
B4TIMER FUNCTION 80

B5PID CONTROL 81
6.3 GROUP C, TUNING 97
C1 ACCELERATION AND DECELERATION TIME 97
C2 S-CURVE CHARACTERISTICS 101
C3 TORQUE COMPENSATION 102
6.4 GROUP L, FREQUENCY COMMAND 107
L1 Frequency Command 107
L2 FREQUENCY UPPER /LOWER LIMIT 110
L4 UP/DOWN 1, UP/DOWN 2AND FREQUENCY COMMAND HOLD 112
L6 OFFSET FREQUENCY 117
6.5 GROUP D,MOTOR PARAMETERS 119
D1V/F CHARACTERISTICS 119
D2MOTOR PARAMETERS 123
6.6 GROUP E, MULTI-FUNCTION TERMINALS 127
E1 MULTI-FUNCTION DIGITAL INPUTS 127
E2 MULTI-FUNCTION DIGITAL OUTPUT 138
E2-00 TO E2-02 RELAY 1/ RELAY 2AND D1/ DC FUNCTION SELECTION 138
E4 Multi-Function Analog Output 157
E5 PULSE TRAIN INPUT/OUTPUT 159
E6 OPTIONAL COMMUNICATION CARD SETTINGS 164
6.7 GROUP P, PROTECTIONS 166
P1 MOTOR PROTECTION FUNCTION 166
P2 MOMENTARY POWER LOSS 170
P4 FREQUENCY DETECTION 180
P5 FAULT RESTART 182
P6 OVERTORQUE/UNDERTORQUE DETECTION 184
P7 DRIVE PROTECTION 188
6.8 GROUP N,SPECIAL ADJUSTMENTS 191
N1HUNTING PREVENTION 191
6.9 GROUP O,KEYPAD FUNCTION SETTINGS 192
O1DISPLAY SETTING 192
O2MULTI-FUNCTION SELECTION 193
O4MAINTENANCE SETTINGS 196
6.10 GROUP T,AUTO-TUNING 198
T1IM MOTOR AUTO-TUNING 198
CHAPTER 7│RETAIN 207
CHAPTER 8│TROUBLESHOOTING 207

8.1 ALARM AND FAULT DISPLAYS 207
8.2 FAULT DETECTION 211
8.3 OPERATION ERRORS 219
8.4 AUTO-TUNING FAULT DETECTION 222
CHAPTER 9│INSPECTION & MAINTENANCE 223
9.1 SAFETY 223
9.2 PERIODIC INSPECTION 224
9.2.1 Environment 224
9.2.2 Voltage 224
9.2.3 Keypad Monitor 224
9.2.4 Enclosure 224
9.2.5 Main Circuit 225
9.2.6 Main Circuit- Terminals & Cables 225
9.2.7 Main Circuit- Capacitors 225
9.2.8 Main Circuit- Resistors 226
9.2.9 Main Circuit- Magnetic Contactors & Relays 226
9.2.10 Control Circuit- Control Boards & Connectors 226
9.2.11 Cooling- Fans 226
9.2.12 Cooling- Air Duct 227
9.3 DRIVE COOLING FANS 227
9.3.1 Cooling Fan Replacement 227
CHAPTER 10│DRIVE DERATING 229
10.1 TEMPERATURE DERATING 229
10.2 ALTITUDE DERATING 230
CHAPTER 11│COMMUNICATIONS 231
11.1 MODBUS COMMUNICATION SPECIFICATIONS 231
11.2 CONNECTING TO CONTROLLER/PLC/HMI 231
11.2.1 Communication Cable Connection 231
11.2.2 Termination Resistor Setting for Multiple Connections 232
11.2.3 Termination Resistor Function 232
11.2.4 When to Install Termination Resistor 232
11.3 MODBUS SETUP PARAMETERS 232
11.4 DRIVE OPERATIONS BY MODBUS 234
11.4.1 Actions by Modbus 234
11.4.2 Drive Control by Modbus 234
11.5 MESSAGE FORMAT 235

11.5.1 Message Content 235
11.5.2 Message Configuration 235
11.5.3 Slave Station Address 236
11.5.4 Function Code 236
11.5.5 Data 236
11.5.6 Error Check 236
11.5.7 Command Data 236
11.5.8 Response Message 237
11.6 EXAMPLE OF READING /RESPONDING DATA 238
11.7 MODBUS DATA 242
11.8 COMMUNICATION ERRORS 256
11.8.1 Modbus Errors 256
11.8.2 Slave Response 257
11.9MODBUS COMMUNICATION EXAMPLE 258

7
Chapter 1│Safety
1.1 General Safety
Safety Information:
Warning: Indicates highly dangerous consequences such as fire, serious injury and death
when failing to comply with the instructions.
Caution: Indicates dangerous consequences such as moderate injury and equipment
damage when failing to comply with the instructions.
1.1.1 Usage
1.1.2 Receiving
1.1.3 Installation
Danger
1. The drive is used to control the speed of 3 phase synchronous and asynchronous
motors, which must not be used for single phase or other purposes. Failure to comply
could cause drive damage or serious injury by fire.
2. The drive must not be used in any medical equipment in which human life may involve.
3. The drive is manufactured according to strict quality control standard. However, bypass
the safety protection in case the drive failure causes death or serious injury.
Warning
1. Do not install damaged drive or any drive without complete components inside. Failure
to comply could result in accident.
Warning
1. Carry the drive by the bottom as carrying by the front cover may cause injury and
damage from the main body of the drive falling.
2. Attach the drive to metal or other nonflammable materials. Keep away from heat and
flammable items.
3. A control panel must have cooling fans, air vents and room for ventilation when the drive
is installed inside.

8
1.1.4 Wiring
1.1.5 Operation
Danger
1. Allow only qualified electrical engineers to install the drive. Failure to comply could cause
electrical shocks to personnel or damage to the drive.
2. Ensure the power supply is off when connecting. Failure to comply could cause electrical
shocks.
3. Ensure the ground terminal PE is properly wired. Failure to comply could cause electrical
shocks from the drive cover. Therefore ground the drive and motor for personnel safety.
4. Do not touch the main circuit terminal. Keep the main circuit off drive cover to avoid
electrical shocks.
5. The terminal for braking resistor is B1 and B2. Do not connect it to any other terminals.
Failure to comply could cause a fire.
Warning
1. Do not connect three-phase power supply to terminals U, V and W. Failure to comply
could damage the drive.
2. An output reactor is recommended when the cable connecting between the drive and
motor is over 100 meters. Failure to comply could result in drive damage with
overcurrent caused by over-distributed capacitance.
3. Never connect the output terminals to capacitors or unapproved LC/RC filters. Failure to
comply could damage the drive components.
4. Separate the drive main circuit cables and control circuit cables. Failure to comply could
cause interference to the control signals
5. Ensure the phase of power supply and rated voltage match the label on the drive. Failure
to comply could drive damage.
Danger
1. Connect the power after completion of wiring and closing the front cover. Opening the
front cover when the power is on could cause electrical shocks.
2. Keep other personnel off the equipment when setting the drive fault restart and
momentary power loss restart functions. Failure to comply could cause damage to the
personnel and equipment.
3. Once the drive is powered, the terminals are live even when drive is not in operation.
Touching the terminals could cause electrical shocks.

9
1.1.6 Maintenance
Notice:
All the instruction photographs and diagrams of opened drive in this manual are only for
illustration. Do not attempt to operate any AC drives with the cover opened.
4. Cancel run command before resetting the alarm and fault. Failure to comply could cause
physical injury.
Warning
1. Do not start or stop the drive by connecting or disconnecting the power supply. Failure
to comply could cause drive damage.
2. Ensure the motor and equipment are in proper use before operation. Failure to; comply
could damage the equipment.
3. The temperature of the braking resistor and heatsink could be very high during
operation. Do not touch it or it could result in scald.
4. For lift applications, please install mechanical brakes.
5. Adjust a few parameters only if necessary as the defaults are optimum settings for most
of applications. Editing parameters indiscriminately could cause equipment abnormal
operation.
6. Interlock the electricity supply with AC drive supply when both are available to a motor.
Danger
1. Do not touch the main circuit of the drive when power is on. Failure to comply could
cause electrical shocks.
2. Disconnect the power supply before opening the front cover of the drive.
3. Maintain the drive only when the CHARGE indicator light is off or 5 minutes after turning
off power supply, so as to avoid charged capacitors causing physical injury.
4. Allow only qualified electric engineers and electrician to maintain, repair and replace the
AC drive modules.
Warning
1. The release of breaker on the AC drive primary side could be caused by incorrect wiring,
short circuit and damaged drive components. Investigate and remove the problem
before reconnecting the breaker.
2. Do not use a megger (insulation resistor) to test the drive control circuit. Failure to
comply could cause drive damage.

10
1.2 Warning Label
The warning label is on the front of the drive. Please read it carefully and follow the
instructions.
Read the user manual before operation.
Risk of electrical shock. Shut off main power and wait for 5 minutes before servicing.
Hot surface. Risk of burn.
1.3 AC Drive Application Precautions
1.3.1 AC Drive Selection
1.3.1.1 Drive Capacity
Before driving motors, ensure the motor rated current is lower than the drive rated output. In
addition, when a single AC drive is driving more than 1 motor in parallel, make sure the drive
capacity is higher than 110% of total motor rated current.
1.3.1.2 Starting Torque
Warning Label

11
The motor characteristics at start and during acceleration are limited by the drive overcurrent.
If higher starting torque is needed, use a higher rating drive or increase capacity of both motor
and drive.
1.3.1.3 Emergency Stop
When a drive fault occurs, protection function will be automatically triggered to shut off the
output but the motor may not stop immediately. Therefore please install mechanical brake if
immediate stop is necessary.
1.3.2 Settings
1.3.2.1 Upper Limits
The maximum output frequency of the drive is 400Hz. If the upper limit is set incorrectly, the
motor will run at higher than its rated speed and cause danger. Please set the limit of output
frequency in Frequency Upper Limit parameter. The default setting of the rated output
frequency is 60Hz.
1.3.2.2 DC Braking
Excessive DC braking current and duration could cause motor overheat.
1.3.2.3 Acceleration /Deceleration Time (Acc./Dec. Time)
Acceleration and deceleration time is determined by the motor torque, load torque and load
inertia. Set a longer Acc./Dec. time after Stall Prevention function is triggered. In addition, the
acceleration and deceleration time will be extended depending on the Stall Prevention
duration. If faster acceleration and deceleration are required, install proper braking options or
use a higher rating motor and AC drive.
1.3.3 General Handling
1.3.3.1 Wiring
Connecting power supply to output terminals U/T1, V/T2 and W/T3 will damage the drive.
Check all the connections and wiring sequence before turning on the power. Failure to comply
could cause drive damage.
1.3.3.2 Maintenance

12
Capacitors in the drive may still be charged for a short time after shutting off the power. Wait
for the amount of time specified on the drive before any maintenance. Failure to comply could
cause electrical shocks to personnel. Besides, do not touch the heatsink which can be very hot
during operation. Replace the cooling fan only when the heatsink has cooled down after
shutting off the power. In addition, when a synchronous motor is coasting to stop, it
regenerates voltage to keep the drive terminals live even when the drive power is off. Wait
until the motor is fully stopped before drive maintenance. Failure to comply could cause
electrical shocks to personnel.
1.3.3.3 Wiring Tools
Use only the tools suggested by the terminal supplier during drive maintenance.
1.3.3.4 Transportation and installation
Do not explore the drive to the environment containing the halogens or DOP gas during
transportation or installation.
1.4 Warranty
1.4.1 Warranty Period
Contact local distributor for details.
1.4.2 Warranty Restrictions
Warranty is not applicable when the drive is not properly used according to the manual
regardless of warranty period.

13
Chapter 2│Product
2.1 Component Names
This section illustrates each components of the drive.
2.1.1 Installation in an IP20 Enclosure
A –Heatsink
B –Cooling fan
C –Cooling fan guard
D –Conduit bracket
E –Rubber bushing
F –Terminal cover screw
G –Front cover
H –USB port
I –Terminal cover
J –Front cover screw
K –Terminal cover screw
L –Keypad

14
2.1.2 NEMA Type 1 Enclosure
A –Top protective cover
B –Heatsink
C –Cooling fan
D –Cooling fan guard
E –Conduit bracket
F –Rubber bushing
G –Terminal cover screw
H –Front cover
I –USB port
J –Terminal cover
K –Front cover screw
L –Terminal cover screw
M –Keypad

15
2.2 Receiving Checklist
Check the following when receiving the drive:
1. Is the packaging box in good condition? Any damage or damp ?
If so, contact the distributor or local Lite-On representative.
2. Is the model label on the box same as what you purchased?
If not, contact the distributor or local Lite-On representative.
3. After opening the box, is there any damp mark inside the box? Any damage or crack on
the drive enclosure?
If so, contact the distributor or local Lite-On representative.
4. Does the drive nameplate show the same model number as the carton label?
If not, contact the distributor or local Lite-On representative.
5. Are the manual and keypad in the carton?
If not, contact the distributor or local Lite-On representative.
2.3 Nameplate
Model number
Applicable motor rating
Input power supply
Output power supply

16
2.4 Model Number Definition
2.5 Power Ratings
400V Class
Model
No.
EVO680043S
D40
D75
1D5
2D2
3D7
5D5
7D5
011
015
018
022
030
037
045
055
075
090
110
Max.
Motor
Capacity
HP
HD
0.5
1
2
3
5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
ND
1
2
3
5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
175
kW
HD
0.4
0.75
1.5
2.2
3.7
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
ND
0.75
1.5
2.2
3.7
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
Voltage (V) /
Frequency (Hz)
three phase, 380~480 V , -15% ~ +10% , 50/60Hz
Rated
Output
Current (ND)
-
-
5.4
6
10.8
14
25
31
38
45
60
75
92
115
150
180
215
260
Current (HD)
1.5
2.5
4.2
5.5
9.5
12.6
18.5
25
32
38
45
60
75
92
115
150
180
215
Output
Frequency(Hz)
0~400 Hz
Carrier Frequency
(kHz)
2~12
1~15
Cooling Method
Fanless
Fan
Frame Size
0
1
2
3
4
5
6
7
S
D75
E
20
F
EVO
6800
Power Ratings:
0D2: 0.2kW
0D4: 0.4kW
D75: 0.75kW
1D5: 1.5kW
2D2: 2.2kW
Enclosure:
00: IP00
20: IP20
N□: NEMA□
Filter:
□: No Filter
F: Filter Built-In
-
Product Series:
EVO: Lite-On AC Drive
Series Name
Voltage Class:
21: AC 220V 1Phase
23: AC 220V 3 Phases
43: AC 440V 3 Phases
Version:
S: Standard
Keypad Type:
E: LED
C: LCD

17
2.6 Common Specifications
Item
Specification
Control Characteristic
Control Method
V/F, Sensorless Voltage Vector Control (SVVC)
Output Frequency
0 to 400 Hz
Frequency
Accuracy
Digital Input: Within ±0.01% of the max. output frequency
Analog Input: Within ±0.1% of max. output frequency (-10℃ to
+50℃)
Frequency Setting
Resolution
Digital Input : 0.01Hz
Analog Output: 1/1000 of max. frequency
Starting Torque *1
150% / 3Hz (V/F)
200% / 0.3Hz (IM Sensorless Voltage Vector Control)
Speed Control
Range *1
1: 40 (V/F)
1:200 (IM Sensorless Voltage Vector Control)
Speed Control
Accuracy *1
±0.2% (Sensorless Voltage Vector Control)
Speed Response
Over 5Hz (Sensorless Voltage Vector Control)
Acc/Dec Time
0.0 to 6000.0
Braking Torque
Approx. 20%
Filter
Options C2（<7.5kW）， C3（>11KW）
V/F Pattern
15 fixed patterns and 1 programmable pattern
Overload Capacity
120% for 1 min. in every 10 min. (Normal Duty)
150% for 1 min. in every 10 min. (Heavy Duty)
180% for 10 sec.. in every 10 min. (Heavy Duty)
200% for 11 sec.. in every 10 min. (Heavy Duty)
Operating Environment
Area of Use
Indoor without corrosive gas/liquid or flammable gas/liquid/oil
mist/dust
Ambient
Temperature
-10℃to +50℃, -10℃to +40℃(NEMA1), below 90% RH without
froze or condensation
Storage
Temperature
-20℃to +60℃
Altitude
Up to 1000 meters

18
Shock
10 to 20 Hz (9.8 m/s2) , 20 to 55 Hz (5.9 m/s2)
Enclosure
IP20, NEMA1 (with optional NEMA kit)
Number of I/O (<5.5kW models)
Analog Input (AI)
1 points (AI2: 0V~10V, 0/4~20mA)
Digital Input (DI)
4 points
Analog Output
(AO)
1 points (0~10V/0or4~20mA)
Digital Output
(DO)
1 points
Relay Output (RO)
1 points
Pulse Input (PI)
1 point
Pulse Output (PO)
N/A
Number of I/O (>7.5kW models)
Analog Input (AI)
2 points (AI1: -10V~10V, 0~10V AI2: 0V~10V, 0/4~20mA)
Digital Input (DI)
7 points(1 DI support PI 50kHz* )
Analog Output
(AO)
2 points(AM:0~10V/0or4~20mA、FM:0~10V/-10~+10V)
Digital Output
(DO)
1 point
Relay Output (RO)
2 points
Pulse Input (PI)
1 point(1 DI support PI 50kHz*)
Pulse Output (PO)
1 point
Communications
Modbus (RS-485 port), Max. high speed is 115.2kbbs
Communication Option
Card
Profibus-DP 、CANopen 、EtherCAT
*1. Results tested in labs

19
2.7 Product Dimensions
Frame 1
EVO680043S1D5E20、EVO680043S2D2E20
Series
Frame
W
W1
H
H1
D
D1
S1
Φ
Φ1
Φ2
EVO6800
1
113
[4.45]
93
[3.66]
143
[5.63]
131
[5.16]
158.4
[6.24]
151
[5.89]
5.5
[0.22]
5.5
[0.22]
22
[0.87]
22
[0.87]

20
Frame 2
EVO680043S3D7E20、EVO680043S5D5E20
Series
Frame
W
W1
H
H1
D
D1
S1
Φ
Φ1
Φ2
EVO6800
2
145
[5.71]
128
[5.04]
184
[7.25]
172
[6.77]
168
[6.56]
161
[6.34]
5.5
[0.22]
5.5
[0.22]
22
[0.87]
28
[1.10]