Lode OEM User manual

Service manual
OEM TREADMILL
ERGOMETERS
0344

Service manual OEM treadmill V2.03
Intended Use
A Lode treadmill is a diagnostic tool intended to be used as a stress test device in a medical
environment. The main goal of the use of a Lode treadmill is to create reproducible stress
tests. The following parameters can be measured:
•Speed (km/h or Miles/h)
•Time (minutes and seconds)
•Distance (km Miles Meters)
•Optional: Heart rate (beats per minute)
•Grade (%)
In combination with other diagnostic tools, like ECG or pulmonary function equipment, other
important physiological data can be obtained, allowing a physician to evaluate a test subject’s
physical status.
A Lode treadmill is designed both for manual operation and control by external ECG-,
pulmonary equipment. In combination with optional software, the ergometer can also be
controlled by a PC.
The Lode treadmill has to be operated under the supervision of well-trained medical specialists,
like cardiologists, pulmonologists and physiotherapists. The ultimate judgment whether a test
subject should undertake a stress test with an ergometer and which protocols should be used
must be made by the responsible medical specialist, based on the limitations of each
individual, the medical history and all other applicable circumstances. Neither Lode BV nor her
distributors take any responsibility for the final use of its equipment.
Contra Indication
The Lode treadmills are to be operated by classified personnel only. As stated in the
intended use, the Lode treadmills are intended to be used in a medical environment. During the
intended use the test subject will deliver energy. Application of the wrong dosis of energy
could lead to permanent damage of the test subject’s health.
Maintenance
The Lode treadmills should be calibrated once a year. In case any damage is observed of the
Lode treadmill. Lode B.V. or her representative should be informed in order to execute the
necessary repair(s). Service of the Lode treadmills is restricted to factory-trained personnel
only.
Precautions
Caution: This device should only be sold by, or on the order of authorized persons.
Caution: Not suitable for use in the presence of flammable anaesthetics.
Possible hazards
Using the Lode treadmills according to intended use, contra indications, maintenance,
precaution and common sense stated above may not eliminate all hazards. Possible residual
hazards could be: wrong installation, wrong use, wrong dose, wrong interpretation of
readings, mechanical breakdown of parts, software failure.

Service manual OEM treadmill V2.03
List of Symbols used
On/Off switch
External Input
External Output
Type B Electrical Safety
Separate collection of electric and electronic equipment
Copyright Lode BV, February 2012, all rights reserved.
Manufacturer information:
Lode BV
Zernikepark 16
NL-9747 AN Groningen,
The Netherlands
℡ : [phone]
 : [phone]
@ : [email protected]
: www.lode.nl

Service manual OEM treadmill V2.03
Warnings
Observe the following precautions when servicing the treadmill:
•Do not start the walking belt when someone is on the treadmill. The belt could start
moving immediately, and sudden start and subsequent loss of balance could cause
serious personal injury.
•High voltage is present when the treadmill hood is removed and the treadmill is
plugged in.
•Do not wear loose clothing around the rotating machinery.
•Never place your fingers near rotating parts.

Service manual OEM treadmill V2.03
Tabel of contents
1 TECHNICAL SPECIFICATIONS ............................................................................................................ 6
1.1 T ECHNICAL SPECIFICATIONS OEM TREADMILL 939900 ............................................................................ 7
2 ASSEMBLIES ............................................................................................................................................. 9
2.1 F INAL ASSEMBLY OEM TREADMILL 939900 ........................................................................................... 10
2.2 H ANDRAIL ASSY 939020 ......................................................................................................................... 11
2.3 U PPER HANDRAIL ASSY 939110............................................................................................................... 12
2.4 M OTOR COMPARTMENT 9394502 1/8/11 .............................................................................................. 13
2.5 B ELT & DECK 932950 & 939951 ............................................................................................................. 14
2.6 D RIVE AND REVERSE ROLLERS 1/8/11 ................................................................................................. 15
2.7 G RADE MOTOR 220017............................................................................................................................ 16
2.8 M OTOR COMPARTMENT 9394503 1/8/11 .............................................................................................. 17
2.9 G RADE ADJUSTMENT ASSY ...................................................................................................................... 21
3 PROCEDURES...........................................................................................................................................22
3.1 F IXATION AND REMOVAL OF THE HANDLEBAR ........................................................................................ 23
3.2 R EMOVAL OF THE COVER MOTOR COMPARTMENT ................................................................................... 25
3.3 R EPLACEMENT C OMMUNICATION INTERFACE MODULE (CIM)................................................................ 26
3.4 R EPLACEMENT INSTRUCTION GRADE MOTOR 220017.............................................................................. 27
3.5 R EPLACEMENT INSTRUCTION MAIN BOARD 945701................................................................................. 29
3.6 R EPLACEMENT INSTRUCTION BELT & DECK ............................................................................................ 32
3.7 USB DRIVER INSTALLATION .................................................................................................................... 38
3.8 T ERMINAL APPLICATION MENU ............................................................................................................... 39
3.9 S ELECTING COMMUNICATION PROTOCOL ................................................................................................ 41
4 SCHEMATICS AND LAY-OUTS ............................................................................................................46
5 TROUBLE SHOOTING............................................................................................................................50
5.1 M ESSAGES ............................................................................................................................................... 51
6 MAINTENANCE .......................................................................................................................................54
6.1 G ENERAL M AINTENANCE ........................................................................................................................ 55
6.2 S PEED CALIBRATION ................................................................................................................................ 56
6.3 G RADE CALIBRATION .............................................................................................................................. 57
6.4 W ALKING BELT TENSION ......................................................................................................................... 58
6.5 W ALKING BELT ALIGNMENT .................................................................................................................... 59
6.6 M OTOR BELT TENSION ............................................................................................................................. 60
6.7 I NCLINATION SYSTEM .............................................................................................................................. 61
6.8 E MBEDDED SOFTWARE CIM AND TCM................................................................................................... 62

Service manual OEM treadmill V2.03 6
1 Technical specifications

Service manual OEM treadmill V2.03 7
1.1 Technical specifications OEM treadmill 939900
LODE TREADMILL OEM Treadmill 939900
SPEED RANGE
- km/h 0,5 – 20 km/h (steps 0,1 km/h)
- mph 0.3 – 12 mph
HEIGHT ADJUSTMENT FRONT SIDE 0 – 25%
WALKING SURFACE
50 x 150 cm
MAXIMUM PATIENT WEIGHT 160 kg
POWER REQUIREMENTS 230 VAC, 50-60 Hz
115 VAC, 50-60 Hz. (Between two Phases)
- Motor 1,8 kW
DIMENSIONS (L x B x H), cm 212 x 76 x 110 cm
WEIGHT 145 kg
ENVIRONMENTAL CONDITIONS
Operational:
- temperature ºC (ºF) 14 – 40 ºC (57 – 104 ºF)
- humidity ( non condensing) % 30 - 90
- air pressure kPa 70 - 106
Storage:
- temperature ºC (ºF) -25 - 70ºC (13 – 167 ºF)
- humidity ( non condensing) % 10 - 95
- air pressure kPa 50 - 106
STANDARD & SAFETY NORMS ISO 9001:2000, ISO 13485:2003, IEC 601-1
FDA 510K
SAFETY / EMERGENCY STOP
- magnetic lanyard standard
- stop button optional
INTERFACE RS232, USB
Bluetooth ® and Wifi optional
HEARTRATE optional
REAR ELEVATION
- mechanically: –10% – 0% optional
- electrically: -10% - 0% optional

Service manual OEM treadmill V2.03 8
LODE TREADMILL OEM Treadmill 939900
ENTRANCE PLATE optional
ANTI SLIP STRIPS standard
SIDE HANDRAILS FIXED (HEIGHT 850 MM) optional
SIDE HANDRAILS ADJUSTABLE optional
- height: 791 – 954 mm
- width : 440 – 975 mm
PEDIATRIC FRONT HANDRAIL optional
PEDIATRIC SIDE HANDRAIL
optional
- height: 600 - 763 mm
- width : 440 – 975 mm
ARM SUPPORT optional
WIDER / LONGER RUNNING SURFACE optional
SAFETY BELT AND FALLSTOP optional
MOBILE FALLSTOP optional
BODY WEIGHT UNLOAD SYSTEM optional

Service manual OEM treadmill V2.03 9
2 Assemblies

Service manual OEM treadmill V2.03 10
2.1 Final assembly OEM treadmill 939900
Item no. Quantity per assy
Part Number Description
1 1 EMERGENCY STOP ASSY
2 1 939110 FRONT HANDRAIL TOP ASSY
3 1 939017 VERTICAL ARM HANDRAIL WITH CABLE, RIGHT
4 1 939016 VERTICAL ARM HANDRAIL, RIGHT
5 2 939038 ANTISLIP STRIP 100 CM
6 2 939176 COSMETIC COVER HOLE SIDEHANDRAIL
7 1 939919 COSMETIC COVER SIDEBAR RIGHT
8 2 871907 RUBBER FEET
9 4 932167 COSMETIC COVER SIDEBAR LEFT
10 1 GRADE ADJUSTMENT ASSY
11 1 932928 COVER VALIANT
12 1 939015 VERTICAL ARM HANDRAIL, LEFT
13 1 939015 VERTICAL ARM HANDRAIL, LEFT
14 1 932950 BELT, 50 X 150 CM
15 1 939951 DECK, 50 X 150 CM