logitrans LOGIFLEX SELFR User manual

LOGIFLEX ROTATOR - SELFR / SELFSR

F:\Dok_styr\D_nummer\D144
01.02.2009
F:\Dok_styr\Blanket\B148.1-eng
Distributor:
EU DECLARATION CONFORMANCE
Manufacturer: Logitrans A/S
Hillerupvej 35
DK-6760 Ribe
Danmark
It is hereby declared that:
Machine: Productgroup:  LogiexwithRotator
   Type:   SELFR/SELFSR
   Yearofmanufacture/
Serial No:
a)  Hasbeenmanufacturedinconformancewiththestipulationsofthe:
 • COUNCIL DIRECTIVE no. 98/37/EC
 • COUNCILDIRECTIVEno.89/336/ECC
b) Hasbeenmanufacturedinconformancewiththestipulationsofthe  
standard:
 • EN-1757-1
Name: Erling Pedersen
Position: Product manager
Company: Logitrans A/S
Product type declaration of:
Signature:

3
Contents
1.0 Before the rst lift................................................................................................. 4
2.0 Functions and identications .......................................................................... 5
2.1Boxholder ........................................................................................................................... 6
2.2Boxholderwithclalmps....................................................................................................... 6
3.0 How to operate the Logex with Rotator ................................................. 7
3.1 Handling of pallets............................................................................................................... 7
3.2 Emergency stop................................................................................................................... 8
3.3 Handle functions.................................................................................................................. 9
3.4 Personal safety...................................................................................................................11
3.5UseoftheRotator ............................................................................................................. 12
3.6 Adjusting of stop ................................................................................................................ 13
3.7 Setting the speed............................................................................................................... 13
3.8Resetthesettings.............................................................................................................. 13
4.0 Optimum safety ......................................................................................................14
4.1 Avoid overloads ................................................................................................................. 15
4.2 Avoid offset loads .............................................................................................................. 16
4.3Rotationrange................................................................................................................... 17
4.4 Driving loaded.................................................................................................................... 19
4.5Rotationwithload.............................................................................................................. 19
5.0 There must be a current supply.................................................................. 20
5.1 Fuses - replacement.......................................................................................................... 20
5.2 Wiring connections ............................................................................................................ 20
6.0 Long live the Logiex with Rotator ............................................................ 21
6.1 Lubrication and hydraulic oil.............................................................................................. 21
6.2 Oil change ......................................................................................................................... 22
6.3 Forks adjustment............................................................................................................... 23
6.4 Adjustment of lifting chain.................................................................................................. 23
6.5 Hydraulic pump and gear motor ........................................................................................ 24
6.6 Cleaning ............................................................................................................................ 24
6.7 Adjustment of side play...................................................................................................... 25
7.0 Adjustment of the Rotator............................................................................... 26
7.1 Tensioning the chains ........................................................................................................ 26
7.2Adjustingtheswitch........................................................................................................... 27
7.3 Lubrication......................................................................................................................... 27
8.0 Fault location key................................................................................................. 28
9.0 Good service after purchase ......................................................................... 30
9.1 Ordering spare parts.......................................................................................................... 30
9.2Warranty/Compensation.................................................................................................... 30
9.3 Service and repair ............................................................................................................. 30
9.4 Warranty ............................................................................................................................ 30
9.5Liabilityexemption............................................................................................................. 30

4
1.0 Before the rst lift...
LogiexwithRotator ismanufacturedinaccordancewithsafety
directives.
AmongothersubjectsdealtwithinthisInstruction Manual are:
ThereforepleasereadthisInstructionManualcarefully!
Proper application•
Psysicallimitationsoftheproduct•
Riskswithimproperuse•

5
1
5
4
2
3
8
7
6
10
11
12
9
13
15
16
14
2.0 Functions and identications
Remote control:
Theremotecontrolisusedwhen:
Rotatingtheforks
•
Setting tilt stop in both directions: See paragraph 3.3•
Setting rotation speed: See paragraph 3.4•
Remotecontrol
Clockwise/
counter-
clockwise
1. Safetyswitch
2. Horn
3. Lift/Lower
4. Forward/Reverse
5. Multiexfunction
6. Handle
7. Battery indicator
 /hourcounter
8. Emergency stop
9. Ignition key
10. Charger plug
 (externalcharger)
11.Boxholderwithclamps
12.Boxholderwithoutclamps
13.
Batterylabel(belowthecover)
14. Name plate, serial number
15. Truck number, stamped in
chassis behing the rear cover
16.Charginglamps(built-incharger)

6
380 mm
975 mm
615 mm
1210 mm
380 mm
975 mm
615 mm
1210 mm
A
B
Boxholderwith
clamps – upper
position
Boxholder
withclamps
–lowerposition
2.1Boxholder
Therotatorcanbeequippedwithoneortwosetsofboxholders,
adjustedfordifferentboxsizes.Whenlooseningthescrew(A),
theboxholdercanbemovedbetweenthetwodifferentpositions.
NOTE!Thescrewhastobetightened,beforeusingtheproduct.
Adjustingthedistance
Fork span 560mm:
•
Forboxwidthsof800,850or1000mm.
Fork span 680mm:•
Forboxwidthsof1000,1050and1200mm.
Settingofheight
Theboxholderscanbeplacedintwodifferentheights
Itisimportantthattheboxholdersareplacedapprox.ontheleveloforabove
•
the load centre of the load.
Ifpossible,usetwoboxholdersineachside•
 1)Whentheweightoftheloadisbetween800and1000kg.
 2)Forhighboxesorwhenthematerialoftheboxisunstable,e.g.cardboard
NOTE! Iftheboxholdershavenoclamps,theloadisnotallowedtobetiltedmore
than 60º to each side.
2.2Boxholderswithclamps
Iftheboxcanfalloff,orifithastobetiltedmorethan60º,
boxholderswithclampshavetobeused.
Boxholderswithclampscangrip,holdandrotateboxes
withdifferentheights.
Theclampsareplacedontheframeoftheboxandtightened
whentheboxisliftedup(nocontacttothefloor).
2.0 Functions and indentications

7
SELFR
SELFSR
For proper operation,
stand behind the handle.
Push/pull-raise/lower
Whenhandlingclosedpallets
-usethestraddleLogiflex!
3.1Handlingofpallets
TheLogiflexwithRotatorfunctionsasanordinarystacker,whentheforksare
placedinhorizontalposition.
3.0 How to operate Logiex w/Rotator

8
2
3
1
1
3.0 How to operate the Logiex with Rotator
Insertkey(1)andturnclockwisetoswitchoncontrolcurrentreadyfor
function activation.
Note!!!Emergencystop
(2) must not be activated.
3.2Emergencystop
The product has an emergency stop. When activating the
emergencystop,themaincurrentsupplyisswitchedoff.
The movement of the forks stops immediately•
Drivingwiththetruckstopsimmediately•
Theemergencystopisdeactivatedbyturningtheswitch•
to the right

9


3.0 How to operate the Logiex with Rotator
3.3Handlefunctions

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Multiexfunction
This function makes it possible to drive the stacker, even though the handle is•
initsupright,brakedposition(B)
Thefunctionrequirestwo-handedoperation,i.e.itmustbeperformeddeliberately•
Thefunctionfacilitatesmanoeuvringinconnedareas.•
Multiexfunction
3.0 How to operate the Logiex with Rotator
The control functions of the stacker
arelocatedinthehandle(3).
-Thefunctionsaredependenton
thepositionsofthehandle!
Position A: Drive position
Drive current on
Brake deactivated
Position B: Stop/Brake/
 EmergencyStop
Drive current off
Brake activated

11

Safetyfunction
3.0 How to operate the Logiex with Rotator
3.4Personalsafety
Thesafetyswitchontheendofthehandleensuresthattheoperatorcannotbe
trappedwhenthestackerisreversed.
Whenthesafetyswitchisactivated,thestackerwillchangedirection,move
forwardsandstop.

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3.5UseoftheRotator
Condition: Theupperedgeoftheforksisliftedbetween400and900mm.
Theloadcanberotated355ºwithoneadjustablestopineveryside.
Note!Tocontinuethetiltfunctionfromthehorizontalposition,thetiltswitchhas
to be released and activated in the requested tilt direction.
Tolowertheforksortolifthigherthan900mm,theforkshavetobeplacedin
horizontalposition.
Softacceleration/deceleration
TheRotatorhassoftacceleration/decelerationwiththefollowingbenefits:
The rotation stops precisely
•
Thegearisprotected,becausesuddenstart/stopareminimised•
NOTE!
Theloadhastobesupported
sidewaysbeforetilting.
3.0 How to operate the Logiex with Rotator

13
A
3.6Adjustingofstop
Theforksarefactory-settostopin45º.Ifanothersettingisrequired,theRotator
can be set electronically to stop in different angles.
1) Theforksareplacedinhorizontalposition
2)ShortpressureontheswitchAactivatesthe 
setting procedure. The controller gives a signal
 (onebeep)
3) Theforksareplacedintherequestedangle
4) Whentheforkshavereachedtherequestedangle,
 thecontrollerwillgivesignalafterthreeseconds 
 (onebeep),whenthepositionhasbeenstored.
The procedure is repeated to set stop in the other side .
3.7Settingthespeed
1) Theforksareplacedinhorizontalposition
2) Theswitchispressedthreeseconds,andtwoshort
 beepswillbegiven.Theswitchisreleasedand
the speed is set by activating the remote control.
Clockwise: Increasing the speed
Counter-clockwise:Reducingthespeed
Note:Maximumtiltspeed:360º/minute.
3) Whentherequestedspeedhasbeenreached,thecontrollerwillgivesignal 
 afterthreeseconds(twobeeps),whenthepositionhasbeenstored.
3.8Resetthesettings
1) Theforksareplacedinhorizontalposition.
2)PressswitchA,untilfivebeepsaregiven.Theswitchisreleasedand
 thecontrollerissettomaximumspeedandstopsat45°.
Plug from
remote control
SwitchA
Signal
3.0 How to operate the Logiex with Rotator

14
4.0 Optimum safety
Safetyregulations
- Neverwalkunderaraisedload!
- Beforeloweringtheforks,makecertainthatnoforeign
 elementscanhinderthefreeloweringoftheforks.
- TheLogiflexisdesignedforuseonanevenandlevelfloor
- During transport the forks shall be raised as little as possible
- Transportwithraisedforksshouldbemadeovertheshortestpossible
 distancesandatlowspeed
- Checkthatthechainsliftequally.Theyshallbeequallytightwhentheforks
are loaded
- Chains and chain bolts must not be damaged. Chains that have become
permanentlystretched(max.2%oforiginallength)mustbescrapped..
ATTENTION
Moving parts

15
A
C
B
4.1 Avoid overloads
Themaximumloadmustnotbeexceeded.Remember,thattheLogiflexwith
Rotatorisdesignedforevenlydistributedload,-goodsonpalletsetc.Iftheforks
are point-loaded on one side, there is a risk of bending.
NOTE! Whendrivingwiththetruck,theforksshouldbeplacedinhorizontalposition.
Max.capacityoftheRotator/Multi-purposecarriage:1000kg/700Nm(seeload
diagram).
Load diagram
When the forks are tilted, the spatial position of the load changes. This means that
theloadcapacitythatcanbetiltedisreduced,thelargerthedistanceisbetween
load centre of the load and rotation centre.
Inordertousetheloaddiagram,thefollowingthreefactshavetobeknown:
•Thedistancefromtheupperedgeoftheforks/belowedgeoftheMulti-purpose
carrige to the load centre
•Requestedtiltdegree
•Weightoftheload
Example:
-Theloadcentreisplaced120mm(A)over
 theforks/belowedgeMulti-purpose
carrige
-Tiltdegree:90º(B)
- Weight of the load: 400 kg
It appears from
the load diagram that
themaximumallowed
loadis425kg(C).
NOTE!Iftheloadcentreexceedsthealloweddistanceshownintheloaddiagram,
thereisariskthatthestackerwillturnover,whenrotating.
Load centre distance
from upper edge of
theforks/belowedge
Multi-purpose carriage.
Upperedgeforks/below
edge Multi-purpose
carriage.
4.0 Optimum safety

16
Marking
The mast lifting capacity and the corresponding centre of
gravity distance are given by the pictogram on the side of the
mast.
Theliftingcapacityofthemastisthesameasthemax.lifting
capacity of the product.
Max.liftingcapacityissetonthesafetyvalveoftheproduct.
4.2Avoidoffsetloads
Theloadmustbeevenlydistributed.Themaximumcentreofgravitydistancefrom
thefrontoftheforkmast(givenonthetruck)mustnotbeexceeded.Agreater
distance reduces the level of safety and increases the risk of tilting.
Goods on pallets, etc. must be properly secured, so that they cannot fall off during
transport,whenthetruckislifted,orwhenthetruckmustremainliftedforatime.
4.0 Optimum safety

17
4.0 Optimum safety
4.3 Rotation range
Standard version
Theloadcanberotated,whentheupperedgeoftheforksareliftedbetween
400 and 900 mm. Outside this range, the stacker functions as a standard stacker.
Bottom stop
Adjusted so that the forks are lifted 400 mm
above the floor.
Top stop
Indicates that the forks are lifted 900 mm above
the floor.
NOTE: Topstopisonlyplacedonstackerswith
lifting heights, being higher than:
 920mmSELFR
 890mmSELFSR

18
400
900
1450
1880
Upper
edge forks
Max.sideways
moment
SELF560x1250
Max.sideways
moment
SELF680x1250
Max.sideways
moment
SELFS560x1250with
850 mm straddle legs
Rangeofmaximumload1000kg/700Nm
of stacker in special version
Normalrangeforthemaximumload1000kg/700Nm,
fork height 400-900 mm.
Special version
Thetopstopcanbesettootherintervalsthanbetween400-900mm.
Theheightofthetopstopdependsonthewidthofthestacker,asawidestacker
canmanagealargersidewaysmovement.
E.g. Onastackerwith850mmstraddlelegs,thestopcanbeplacedata
 maximumforkheightof1880mm.
4.0 Optimum safety

19
5
6
7
8
4.4 Driving loaded
Theloadcentreisneverallowedtoexceedthecentrelineofthewheels.The
drivingspeedisreducedwhenliftingtheforksabove400mm.
4.5Rotationwithload
Theloadcentreisnotallowedtobeplacedontheoutsideofthelegsofthestacker,
asthiswillcauseariskofturningover. NOTE!Rotationisonlyallowedtotake
place, if the stacker is placed on an equal floor. Theloadisnotallowedtobe
dislocated during rotation.
Whenrotatingboxes,theoperatorneedsafull
overviewofthewholeworkingarea,sothat
the rotation movement can be stopped before
theboxtouchesthefloor,theitemsorpersons
intheworkingarea.
4.0 Optimum safety

20
40A
60A
80A
5A
10A
5.0 There must be a current supply...
5.1 Fuses - replacement
There are five fuses in the electrical circuit.
80 Amp fuse in the main supply
from battery
5 Amp fuse in the control
current circuit
10 Amp fuse for built-in charger
40 AmpfuseforRotator
60 Amp fuse for the hydraulic pump
Replacement:
Theoldfuseistoberemovedandreplacedbyanewoneofthesamesize.
Findoutwhythefusesblow!
Manyoperationaldisturbancesarecausedbybad
connectionsintheelctricalcircuit.Makesurethatthe
connections are in order.
Check connections regularly for damage at insulating caps or
bad connections at plugs etc. Verdigris must be removed from
cableplugs.Keepallscrew/nutconnectionstight.
5.2 Wirring connections