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Prerequisites for efficient combustion
• Sufficient amount of combustible material
• Oxidising agent, mostly oxygen
• Enough heat to reach the ignition temperature or to maintain the minimum
temperature required for combustion
• The correct proportion of the combustible material to ambient air or to the
reactive gas
The combustion process
The combustion process takes place in three stages:
1. DRYING STAGE
In this stage all the moisture still in the wood is evaporated. This occurs at
temperatures of approx. 100 °C. During pre-ignition, the wood must be supplied
with heat (using small pieces of firewood). When it dries, the firewood shrinks
until cracks are formed which accelerate the drying process.
2. DEGASIFICATION STAGE
After the drying process, with temperatures rising from 100 to approx. 300 °C,
the degasification of the wood starts. High-energy, combustible gases, consis-
ting of various chemical components, are released (hydrocarbons). The burn-off
of these volatile components, which account for about 80 % of the wood, is
recognisable from the long yellow flames that shoot up from the wood. The real
combustion process begins with the ignition of the gases that are produced at
about 225 °C (ignition temperature) and with the release of heat. For this to
happen, enough oxygen must also be supplied. The final stage of the combus-
tion is reached at about 300 °C. Now the greatest amount of heat is released,
with flame temperatures of up to 1100 °C.
3. BURN-OUT STAGE
After the volatile components have been burnt-off, the charcoal begins to burn
and is degasified at temperatures of about 500 to 800 °C without forming soot.
This process can be recognised by the short, translucent small flames. All three
stages can occur at the same time from the inside to the outside of a piece of
wood.
Clean combustion
The first prerequisite for keeping pollutant emissions as low as possible is that
only dry wood is used.
The heating-up phase, which produces significant quantities of decomposition
products, must be completed as fast as possible by using small pieces of kind-
ling wood in order to reach the high temperatures quickly.
Reducing the air supply during the degasification stage has a detrimental effect
as the wood degasification continues even without further supply of air and
without flames (smouldering). As a result large amounts of the substance of the
wood can be expelled without generating heat and are released into the envi-
ronment without having been being burnt-off or deposits such as tar and soot
are formed on the walls of the combustion chamber and in the flue gas pipes.
Even during the burn-off phase the air supply must not be restricted completely
as this would create the hazard of carbon monoxide fumes.
When continuing the heating process, make sure that not too much wood is
added. The amount of wood should always match the heat requirements.
JET|FIRE-Flame Convergence Plate
The JET|FIRE Flame convergence plate, which serves as a cover for the combusti-
on chamber (Figure 33), in conjunction with the pre-heated secondary air supply
through the firebox door, results in a higher combustion temperature and thus in a
less polluting and more effective combustion.
The flame convergence plate, like the stove itself, should be cleaned of com-
bustion residues from time to time. Make sure that the flame convergence plate
is replaced in the correct position.
HOW DOES IT WORK?
In the combustion chamber, the combustion gases are vigorously mixed with
the incoming hot secondary air.
The concentrated flame manipulation (flame convergence) leads to high tem-
peratures in the combustion chamber (“hot combustion chamber”, resulting in
significantly lower emission levels – CO emissions are reduced by 90 per cent!).
As a consequence, the heating-up phase is shorter, refuelling intervals are ex-
tended and maximum fuel efficiency can be achieved (an energy yield of 84 per
cent helps you cut down the costs for heating).