Lopi Lopi Freedom Fireplace Insert User manual

Freedom Fireplace Insert
Owner's
Manual
Masonry Fireplace
Insert
Save these instructions
for future reference
SAFETY NOTICE:
Ifthisapplianceisnotproperlyinstalled,ahousefiremayresult.
Foryoursafety,followtheinstallationdirections.Contactlocal
buildingorfireofficialsaboutrestrictionsandinstallation
inspectionrequirementsinyourarea.
Copyright 2009, Travis
Industries, Inc.
$10.00 100-01162
4050923
Listed
Tested to: U.L. 1482
Report # B0506PRT-001

2 Introduction
© Travis Industries 100-01162 4041105
Introduction
We welcome you as a new owner of a Lopi Freedom wood-burning fireplace insert. In purchasing a Lopi
Freedom you have joined the growing ranks of concerned individuals whose selection of an energy
system reflects both a concern for the environment and aesthetics. The Lopi Freedom is one of the finest
appliances the world over. This manual will explain the installation, operation, and maintenance of this
appliance. Please familiarize yourself with the Owner's Manual before operating your appliance and save
the manual for future reference. Included are helpful hints and suggestions which will make the
installation and operation of your new appliance an easier and more enjoyable experience. We offer our
continual support and guidance to help you achieve the maximum benefit and enjoyment from your
appliance.
Important Information
No other Lopi Freedom appliance has the same serial
number as yours. The serial number is stamped onto
the label on the back of the appliance.
This serial number will be needed in case you require
service of any type.
Model: Lopi Freedom ND
Serial Number:
Purchase Date:
Purchased From:
Mail your Warranty Card Today, and Save Your Bill
of Sale.
To receive full warranty coverage, you will need to
show evidence of the date you purchased your
appliance. Do not mail your Bill of Sale to us.
We suggest that you attach your Bill of Sale to this
page so that you will have all the information you need
in one place should the need for service or information
occur.

Table of Contents 3
© Travis Industries 100-01162 4041105
Introduction ........................................................2
Important Information........................................2
Installation Options: ..........................................6
Features:.............................................................6
Heating Specifications: .....................................6
Dimensions:........................................................6
Emissions:..........................................................6
Planning The Installation...................................7
Preparation for Installation......................................7
Additional Accessories Needed for Installation.......7
Installation Considerations......................................7
Fireplace Requirements ....................................8
Insert Placement Requirements .......................9
Hearth Requirements.........................................9
Masonry Fireplace Requirements ....................9
Drafting Performance ........................................10
Insert Rollers ......................................................10
Leveling Bolt Installation...................................10
Flue Installation..................................................11
Sealing the Flue to the Insert..................................11
Block-Off Plate Installation ...............................12
Insert with Positive Connection...............................13
Insert with Direct Connection (Masonry Fireplace) .14
Safety Notice: .....................................................15
Before Your First Fire........................................15
Verify the Installation...............................................15
Curing the Paint......................................................15
Over-Firing the Stove..............................................15
Opening the Door...............................................15
Bypass Operation ..............................................16
Starting a Fire.....................................................17
Adjusting the Burn Rate....................................18
Approximate Air Control Settings:...........................18
Ash Removal ......................................................18
Optional Blower Operation................................19
Re-Loading the Stove........................................19
Overnight Burn...................................................19
Normal Operating Sounds ................................19
Hints for Burning ...............................................20
Selecting Wood..................................................20
Testing Wood Moisture...........................................20
Why Dry Wood is Key.............................................20
Wood Cutting and Storage......................................20
Troubleshooting.................................................21
Daily Maintenance (while stove is in use).......22
Remove Ash (if necessary).....................................22
Clean the Glass (if necessary)................................22
Monthly Maintenance (while appliance is in
use)......................................................................23
Door and Glass Inspection......................................23
Creosote - Formation and Need for Removal .........23
Yearly Maintenance ...........................................24
Touch Up Paint.......................................................24
Cleaning the Air Duct and Blower (if applicable).....24
Firebrick and Baffle Inspection................................24
Door Parts...........................................................25
Replacing the Glass................................................25
Replacing the Door Gasket.....................................25
Replacing the Door Handle.....................................25
Firebox Parts......................................................26
Floor and Side Firebrick Removal & Replacement .26
Baffle Removal & Replacement........................27
Air Tube Removal & Replacement...................27
Listing Label............................................................29
Door Shell Installation....................................... 30
Nickel (Cast Iron) Doors Only .................................31
Flush Kit..............................................................33
Surround Panels................................................34
Installation Instructions ...........................................34
Front Blower (part # 99000133) ........................ 35
To Switch The Power Cord To The Left Side:.........35
Installation Instructions ...........................................35

4 Safety Precautions
© Travis Industries 100-01162 4041105
The viewing door must be
closed and latched during
operation.
Never block free airflow through
the air vents on this appliance.
Gasoline or other flammable
liquids must never be used to
start the fire or "Freshen Up" the
fire. Do not store or use
gasoline or other flammable
liquids in the vicinity of this
appliance.
This appliance is designed and
approved for the burning of cord
wood only. Do not attempt to
burn any other type of fuel other
than cord wood in this
appliance, it will void all
warranties and safety listings.
Ashes must be disposed in a
metal container with a tight lid
and placed on a non-
combustible surface well away
from the home or structure.
Do not touch the appliance while
it is hot and educate all children
of the danger of a high-
temperature appliance. Young
children should be supervised
when they are in the same room
as the appliance.
Keep furniture, drapes, curtains,
wood, paper, and other
combustibles a minimum of 36"
away from the front of the
appliance.
This appliance must be properly
installed to prevent the
possibility of a house fire. The
instructions must be strictly
adhered to. Do not use
makeshift methods or
compromise in the installation.
Contact your local building
officials to obtain a permit and
information on any installation
restrictions or inspection
requirements in your area.
Notify your insurance company
of this appliance as well.
Inspect the chimney connector
and chimney at least twice
monthly and clean if necessary.
Creosote may build up and
cause a house fire.
Do not connect this appliance to
any chimney serving another
appliance.
This appliance must be
connected to a listed high
temperature (UL 103 HT)
residential type chimney or an
approved masonry chimney with
a standard clay tile, or stainless
steel liner.
Do not install this heater in a
sleeping room. Never remove bricks or mortar from an existing fireplace. Masonry or steel, including the damper plate,
may be removed from the smoke shelf and adjacent
damper frame if necessary to accommodate a chimney
liner, provided that their removal will not weaken the
structure of the fireplace and chimney, and will not
reduce protection for combustible materials to less
than that required by the National Building Code.
Gas
ASHES
36"
Ok
Type
HT Clay
Liner

Safety Precautions 5
© Travis Industries 100-01162 4041105
When installed in a mobile
home, this appliance must be
bolted to the floor, have outside
air, and not be installed in the
bedroom (per H.U.D.
requirements). Check with local
building officials.
Do not place clothing or other
flammable items on or near this
appliance.
Never try to repair or replace
any part of this appliance unless
instructions are given in this
manual. All other work must be
done by a trained technician.
Do not make any changes or
modifications to an existing
masonry fireplace or chimney to
install this appliance.
Do not make any changes to the
appliance to increase
combustion air.
Allow the appliance to cool
before carrying out any
maintenance or cleaning.
Overfiring the appliance may
cause a house fire. If a unit or
chimney connector glows, you
are overfiring.
Maintain the door and glass seal
and keep them in good
condition.
Avoid placing wood against the
glass when loading. Do not
slam the door or strike the glass.
Do not use a grate or other
device to elevate the fire off of
the firebox floor. Burn the fire
directly on the bricks.
Do not throw this manual away.
This manual has important
operating and maintenance
instructions that you will need at
a later time. Always follow the
instructions in this manual.
Travis Industries, Inc. grants
no warranty, implied or
stated, for the installation or
maintenance of your
appliance,and assumes no
responsibility of any
consequential damage(s).
Mobile
Home



This
Manual

6 Features & Specifications
© Travis Industries 100-01162 4041105
Installation Options:
Masonry Fireplace Insert
WARNING: Do not install this fireplace insert into a
factory-built metal (Z.C.) fireplace.
Features:
EPA Phase II Approved
2.9 Cubic Foot (.082 m3) Firebox Volume
Single Operating Control
Accepts Logs Up to 24" (610mm) Long
Steel Plate Construction (5/16" & 3/16") (8mm
& 5mm)
Heavy Duty Refractory Firebrick
Optional High-Tech Blower
Heating Specifications:
Approximate Maximum Heating Capacity * 1,200 SF to 2,250 SF(Extended)
1,200 to 2,000 (with Flush Kit) 110 m2to 210 m2 110 m2 to 186 m2
Maximum BTUs per Hour (Cord Wood Calculation) 73,300
Overall Efficiency (Oregon Method) 71.1 %
Maximum Burn Time Up to 12 Hours
* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside
temperature. It is also affected by the quality and moisture level of the fuel.
Dimensions:
Figure 1
Emissions:
3.2 Grams Per Hour (EPA Phase II Approved) – Tests conducted by E.E.S.P.C.
21-1/4"
5-5/8"
Fireplace Opening -
Extended Position (stock)
21-3/4"
Measure side and
top clearances from
the top plate.
Fireplace Opening -
Flush Position (requires kit)
13-1/2"
18-7/8"
7"
1-5/8"
29-1/4"
20-1/4"
Weight = 455 lbs.

Installation (for qualified installers only) 7
© Travis Industries 100-01162 4041105
SAFETYNOTICE:
Please read this entire manual before you install and use your new room heater. Failure to
follow instructions may result in property damage, bodily injury, or even death. Contact
local building or fire officials about restrictions and installation inspection requirements in
your area.
Planning The Installation
We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you
install the fireplace insert yourself, your authorized dealer should review your installation plans.
Check with local building officials for any permits required for installation of this fireplace insert and
notify your insurance company before proceeding with installation.
Preparation for Installation
Check for damage to the exterior of the fireplace insert (dents should be reported, scratches can be
fixed by applying touch up paint).
Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).
The fireplace insert can be lightened by removing the firebricks and baffle (pg 26) - replace before
operation.
Additional Accessories Needed for Installation
a) Door Shell (Black 99300195 Brass 99300196 or Pewter 99300197 - see pg 30)
b) Surround Panels (see page 33)
Installation Considerations
Installation Type Considerations
Insert with Positive Flue (Full Reline)
(Page 13) • Provides best draft
• Easiest to clean
Insert with Direct Connect Flue
(Page 14) • Provides good draft
• Requires fireplace block-off plate - see page 11

8 Installation (for qualified installers only)
© Travis Industries 100-01162 4041105
Fireplace Requirements
Figure 2 shows the minimum size requirements for the type of fireplace used.
Figure 2
Minimum Fireplace Size Extended (stock) With Flush Kit
a) Height (front) 21-3/4” (553mm) 21-3/4” (553mm)
b) Height (rear) 21-3/4” (553mm) 21-3/4” (553mm)
c) Width (front) 29-1/4” (743mm) 29-1/4” (743mm)
d) Width (rear) 21-1/4” (540mm) 21-1/4” (540mm)
e) Depth 13-1/2” (343mm) 18-7/8” (480mm)
f) Hearth Depth 23” (585mm) 17-5/8” (449mm)
g) Hearth Width 45-1/4” (1150mm) 45-1/4” (1150mm)
h) Facing Width 56-1/4” (1429mm) 56-1/4” (1429mm)
i) Facing Height 50-1/4” (1277mm) 40-1/4” (1023mm)
With Mantel Shield 37-1/4” (947mm) N/A
j) Mantel Height 52-1/4” (1328mm) 40-1/4” (1023mm)
With Mantel Shield 39-1/4” (997mm) N/A
* This is the distance the insert protrudes from the fireplace opening plus the required 16” (407mm) of
hearth extension.
a
ce
f
b
d
h
i
j
g
Non-Combustible Hearth
Combustible Mantel
Non-Combustible Facing

Installation (for qualified installers only) 9
© Travis Industries 100-01162 4041105
Insert Placement Requirements
The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes,
doors), 36" (915mm) of the front of the insert
Insert and hearth must be installed on a level, secure floor.
The included metal tag must be attached to the insert using screws or nails, to a readily visible
location if the insert is to be removed.
The minimum clearances, facing, and hearth requirements in Figure 3 must be met.
Minimum
Clearances Extended (stock) With Flush Kit
k) Sidewall to
Insert 15” (381mm) 15”” (381mm)
l) Side Facing 13-1/2”
(343mm) 13-1/2” (343mm)
m) Top Facing
With
Mantel
Shield
30” (762mm)
17” (432mm) 20” (508mm) N/A
n) Mantel to
Insert
with mantel
shield
32” (818mm)
19” (483mm) 20” (508mm) N/A
o) Hearth
(Front) 16" 407mm
(US)
- - - - - - - - - - - -
18” 458mm
(Canada)
16" 407mm
(US)
- - - - - - - - - -
18” 458mm
(Canada)
p) Hearth
(Side) 8” (203mm) 8” (203mm)
q) Front of
Insert 36” (915mm) 36” (915mm)
x) Extension
onto Hearth 7” (178mm) 1-5/8” (43mm)
Figure 3
Hearth Requirements
Must extend 16" (407mm) in front of the insert and 8" (203mm) on both sides
Must be non-combustible and at least .018" (.457mm) thick (26 gauge)
Masonry Fireplace Requirements
Chimney must have a clay tile liner or a stainless steel liner (positive connection)
Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired
prior to installation of the insert.
Chimney height: 15' (4.572 M) minimum; 33' (10.059 M) maximum.
Entire fireplace, including chimney, must meet local building requirements
This fireplace insert must be installed with a continuous chimney liner of 6” in diameter extending
from the fireplace insert to the top of the chimney. The chimney liner must conform to the Class 3
requirements of CAN/ULC-S635, Standard for Lining Systems for Existing Masonry or Factory-Built
Chimneys and Vents, or CAN/ULC-S640, Standard for Lining Systems for New Masonry Chimneys.
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Side
Wall
Combustible Mantel
Combustible Top Facing
Non-Combustible
Hearth
Facing
q
l
k
p
x
o
n
m

10 Installation (for qualified installers only)
© Travis Industries 100-01162 4041105
Drafting Performance
This appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure,
topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.),
may adversely affect draft. Travis Industries cannot be responsible for external forces leading to less
than optimal performance.
Insert Rollers
Two rollers are built into the back edge of the insert. This allows the insert to be rolled into position by
lifting the front of the insert and pushing it into position (see Figure 4).
Figure 4
Leveling Bolt Installation
Two leveling bolts are pre-installed on the insert to allow for proper leveling within the fireplace. To
access the bolts, remove the back corner firebricks and cover plates (see Figure 5 “a” and “b”). The bolts
are pre-threaded to a weld-nut on the base of the insert. Use a 3/4” socket wrench to screw the bolts
down (clockwise) until the insert is level (see “c”).
MASONRY NOTE: You may wish to place a metal plate below the bolt if the masonry is weak.
SEALING THE COVER PLATE: We recommend sealing the cover plate with furnace cement (place on
underside of cover plate).
BOLT LENGTH: The included bolts allow approximately 1” (26mm) of rise. If additional rise is required,
use a longer 1/2-13 thread bolt. Make sure the additional bolt length does not interfere with the cover
plate.
Figure 5
ab
c3/4"