Lopi Freedom Bay ND User manual

Freedom Bay Inbuilt
Owner's Manual
Wood-Burning Masonry
Fireplace Insert
Save these instructions for future
reference
SAFETY NOTICE:
If this appliance is not properly installed, a house fire may result.
For your safety, follow the installation directions. Contact local
building or fire officials about restrictions and installation
inspection requirements in your area.
Dragon Wholesaling Pty. Ltd.
Unit 2, 16 Lexington Drive
Bella Vista NSW 2153
Australia
Copyright 2015, Travis
Industries, Inc.
$10.00 100-01279
4141215
Tested By:
AMDEL
8/26 Stirling St.
Thebarton, 5031, South Australia
TESTED TO: AS/NZS 4013:1999
REPORT NUMBER: L4507/94

2 Introduction
© Travis Industries 100-01279 4141215
Introduction
We welcome you as a new owner of a Lopi Freedom Bay wood-burning fireplace insert. In purchasing a
Lopi Freedom Bay you have joined the growing ranks of concerned individuals whose selection of an
energy system reflects both a concern for the environment and aesthetics. The Lopi Freedom Bay is one
of the finest appliances the world over. This manual will explain the installation, operation, and
maintenance of this appliance. Please familiarize yourself with the Owner's Manual before operating your
appliance and save the manual for future reference. Included are helpful hints and suggestions which will
make the installation and operation of your new appliance an easier and more enjoyable experience. We
offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from
your appliance.
Important Information
No other Lopi Freedom Bay appliance has the same
serial number as yours. The serial number is
stamped onto the label on the back of the appliance.
This serial number will be needed in case you require
service of any type.
Model: Lopi Freedom Bay ND
Serial Number:
Purchase Date:
Purchased From:
Mail your Warranty Card Today, and Save Your Bill
of Sale.
To receive full warranty coverage, you will need to
show evidence of the date you purchased your
appliance. Do not mail your Bill of Sale to us.
We suggest that you attach your Bill of Sale to this
page so that you will have all the information you need
in one place should the need for service or information
occur.

Table of Contents 3
© Travis Industries 100-01279 4141215
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Introduction ......................................................2
Important Information......................................2
Installation Options..........................................6
Features ............................................................6
Heating Specifications.....................................6
Dimensions.......................................................6
Emissions .........................................................6
Planning the Installation..................................7
Preparation for Installation....................................7
Additional Accessories Needed for Installation.....7
Fireplace Requirements ..................................8
Fireplace Altered Tag.......................................8
Hearth Requirements.......................................8
Insert Placement Requirements .....................9
Masonry Fireplace Requirements ..................9
Drafting Performance ......................................9
Insert Rollers ..................................................10
Leveling Bolt Installation...............................10
Blower Installation .........................................10
Block-Off Plate Installation ...........................11
Insert with Positive Connection...........................12
Safety Notice: .................................................13
Before Your First Fire....................................13
Verify the Installation...........................................13
Curing the Paint..................................................13
Over-Firing the Stove..........................................13
Opening the Door...........................................13
Bypass Operation ..........................................14
Starting a Fire.................................................15
Adjusting the Burn Rate................................16
Approximate Air Control Settings:.......................16
Ash Removal ..................................................16
Blower Operation ...........................................17
Re-Loading the Stove....................................17
Overnight Burn...............................................17
Normal Operating Sounds ............................17
Hints for Burning ...........................................18
Selecting Wood..............................................18
Testing Wood Moisture.......................................18
Why Dry Wood is Key.........................................18
Wood Cutting and Storage..................................18
Troubleshooting.............................................19
Daily Maintenance (while stove is in use)...20
Remove Ash (if necessary).................................20
Clean the Glass (if necessary)............................20
Monthly Maintenance (while appliance is in
use)..................................................................21
Door and Glass Inspection..................................21
Creosote - Formation and Need for Removal .....21
Yearly Maintenance ....................................... 22
Touch Up Paint...................................................22
Cleaning the Air Duct and Blower.......................22
Firebrick and Baffle Inspection............................22
Door Parts.......................................................23
Replacing the Glass............................................23
Replacing the Door Gasket.................................23
Replacing the Door Handle.................................23
Firebox Parts..................................................24
Floor and Side Firebrick......................................24
Baffle Removal & Replacement....................25
Air Tube Removal & Replacement...............25
Listing Label........................................................28
Door Shell Installation...................................29
Surround Panels............................................31
Installation Instructions .......................................31
Insulation Installation (required only for face seal
installations).......... Error! Bookmark not defined.

4 Safety Precautions
© Travis Industries 100-01279 4141215
The viewing door must be
closed and latched during
operation.
Never block free airflow through
the air vents on this appliance.
Gasoline or other flammable
liquids must never be used to
start the fire or "Freshen Up" the
fire. Do not store or use
gasoline or other flammable
liquids in the vicinity of this
appliance.
This appliance is designed and
approved for the burning of cord
wood only. Do not attempt to
burn any other type of fuel other
than cord wood in this
appliance, it will void all
warranties and safety listings.
Ashes must be disposed in a
metal container with a tight lid
and placed on a non-
combustible surface well away
from the home or structure.
Do not touch the appliance while
it is hot and educate all children
of the danger of a high-
temperature appliance. Young
children should be supervised
when they are in the same room
as the appliance.
Keep furniture, drapes, curtains,
wood, paper, and other
combustibles a minimum of 36"
(915mm) away from the front of
the appliance.
This appliance must be properly
installed to prevent the
possibility of a house fire. The
instructions must be strictly
adhered to. Do not use
makeshift methods or
compromise in the installation.
Contact your local building
officials to obtain a permit and
information on any installation
restrictions or inspection
requirements in your area.
Notify your insurance company
of this appliance as well.
Inspect the chimney connector
and chimney at least twice
monthly and clean if necessary.
Creosote may build up and
cause a house fire.
Do not connect this appliance to
any chimney serving another
appliance.
This appliance must be
connected to a listed high
temperature (UL 103 HT)
residential type chimney or an
approved masonry chimney with
a standard clay tile, or stainless
steel liner.
Gas
ASHES
36"
Ok
Type
HT Clay
Liner

Safety Precautions 5
© Travis Industries 100-01279 4141215
Do not place clothing or other
flammable items on or near this
appliance.
Do not make any changes or
modifications to an existing
masonry fireplace or chimney to
install this appliance.
Do not make any changes to the
appliance to increase
combustion air.
Never try to repair or replace
any part of this appliance unless
instructions are given in this
manual. All other work must be
done by a trained technician.
Overfiring the appliance may
cause a house fire. If a unit or
chimney connector glows, you
are overfiring.
Allow the appliance to cool
before carrying out any
maintenance or cleaning.
Do not use a grate or other
device to elevate the fire off of
the firebox floor. Burn the fire
directly on the bricks.
Maintain the door and glass seal
and keep them in good
condition.
Avoid placing wood against the
glass when loading. Do not
slam the door or strike the glass.
Travis Industries, Inc. grants
no warranty, implied or
stated, for the installation or
maintenance of your
appliance,and assumes no
responsibility of any
consequential damage(s).
Do not throw this manual away.
This manual has important
operating and maintenance
instructions that you will need at
a later time. Always follow the
instructions in this manual.
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This
Manual

6 Features & Specifications
© Travis Industries 100-01279 4141215
Installation Options
Masonry Fireplace Insert
WARNING: Do not install this fireplace insert into a
factory-built metal (Z.C.) fireplace.
Features
EPA Phase II Approved
3.1 Cubic Feet (.087 m3) Firebox Volume
Single Operating Control
Accepts Logs Up to 24" Long (610mm)
Steel Plate Construction (5/16" & 3/16") (6mm-
9.5mm)
Heavy Duty Refractory Firebrick
High-Tech Blower
Heating Specifications
Approximate Maximum Heating Capacity (in)* 1,200 to 2,250 sq. feet (280 sq. metres)
Maximum Burn Time Up to 12 Hours
* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside
temperature. It is also affected by the quality and moisture level of the fuel.
Dimensions
Figure 1
Emissions
APPLIANCE EMISSION FACTOR BURNING HARDWOOD = 2.5 g/Kg
21-3/4"
553mm
Measure side clearances
from the side of the insert.
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Electrical Line (may
be attached to the
opposite side)
29-1/4" 743mm
5-5/8"
143mm
Fireplace Opening
15-3/4" 401mm
Faceplate
4-3/4"
121mm
Measure top
clearances from
the top plate.
43-3/4"
1112mm
Weight = 470 Lbs.
210 Kg.
20-1/4"
515mm
6" 153mm Diameter Flue
Measure front clearances
from the faceplate.

Installation (for qualified installers only) 7
© Travis Industries 100-01279 4141215
SAFETYNOTICE:
Please read this entire manual before you install and use your new room heater. Failure to
follow instructions may result in property damage, bodily injury, or even death. Contact
local building or fire officials about restrictions and installation inspection requirements in
your area.
Planning the Installation
We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you
install the fireplace insert yourself, your authorized dealer should review your installation plans.
Check with local building officials for any permits required for installation of this fireplace insert and
notify your insurance company before proceeding with installation.
Preparation for Installation
Check for damage to the exterior of the fireplace insert (dents should be reported, scratches can be
fixed by applying touch up paint).
Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).
The fireplace insert can be lightened by removing the firebricks and baffle (pg 24) - replace before
operation.
Additional Accessories Needed for Installation
1 Door Shell Kit (Black 99300175 Brass 99300176 or Pewter 99300177 - see page 29)
2 Surround Panels (see page 31)

8 Installation (for qualified installers only)
© Travis Industries 100-01279 4141215
Fireplace Requirements
Figure 2 shows the minimum size requirements for the type of fireplace used.
Minimum Fireplace Size Masonry Fireplace
e Depth 15.75” 420mm
f Width (front) 29.25” 760mm
g Width (rear) 29.25” 760mm
h Height (front) 21.75" 570mm
Figure 2
Fireplace Altered Tag
Attach the "This fireplace has been altered..." plate to the fireplace (use two screws or other suitable
method). You may wish to place it in a location where it will be covered by the surround panels.
Hearth Requirements
Non-combustible hearth must extend 16" (406mm) in front of the insert and 8" (203mm) from both
sides of the insert
When installed over a timber floor:
Hearth must be a minimum of 75mm of non-
combustible masonry with 16mm of FC sheet
along with offcuts to provide air flow (see
illustration to the right).
When installed over a cement floor:
Hearth must be non-combustible.

Installation (for qualified installers only) 9
© Travis Industries 100-01279 4141215
Insert Placement Requirements
The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes,
doors), 36" (915mm) of the front of the insert
Insert and hearth must be installed on a level, secure floor
The minimum clearances, facing, and hearth requirements in Figure 3 must be met.
Minimum Clearances Masonry Fireplace
Figure 3
a Mantel
(combustible)
with Mantel Shield
32" 813mm
- - - - - - - - - - - - - - -
19” 483mm
b Top Facing
(non-combustible)
with Mantel Shield
30” 762mm
- - - - - - - - - - - - - - -
17" 432mm
c Side Facing
(non-combustible) 13.5" 343mm
d Sidewall 15" 381mm
Masonry Fireplace Requirements
Chimney must have a clay tile liner or a stainless steel liner (positive connection)
Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired
prior to installation of the insert
Chimney height: 15' (4.5M) minimum; 33' (10M) maximum (measured from the base of the insert).
Entire fireplace, including chimney, must meet local building requirements
Drafting Performance
This appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure,
topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.),
may adversely affect draft. Travis Industries cannot be responsible for external forces leading to less
than optimal performance.
Flue Installation
RLH Chim-Flex Starter Sections
RLH manufactures starter
sections in straight or
angled configurations to
suit your application.
They are secured from
inside the firebox, making
installation much easier.
Contact RLH for additional
details:
www.chim-flex.com
Included in the owner’s pack are
three “flue brackets” and six self-
drilling screws. Use these
components to secure the flue to the
fireplace insert.
Flue Opening
Flue (flexible or rigid)
Flue Bracket
Self-Drilling Screws

10 Installation (for qualified installers only)
© Travis Industries 100-01279 4141215
Insert Rollers
Two rollers are built into the back edge of the insert.
This allows the insert to be rolled into position by
lifting the front of the insert and pushing it into
position (see Figure 4).
Figure 4
Leveling Bolt Installation
Two leveling bolts are pre-installed on the insert to
allow for proper leveling within the fireplace. To
access the bolts, remove the back corner firebricks
and cover plates (see Figure 5 “a” and “b”) The bolts
are pre-threaded to a weld-nut on the base of the
insert. Use a 3/4” socket wrench to screw the bolts
down (clockwise) until the insert is level (see “c”).
MASONRY NOTE: You may wish to place a metal
plate below the bolt if the masonry is weak.
SEALING THE COVER PLATE: We recommend
sealing the cover plate with furnace cement (place on
underside of cover plate).
BOLT LENGTH: The included bolts allow
approximately 1” (26mm) of rise. If additional rise is
required, use a longer 1/2-13 thread bolt. Make sure
the additional bolt length does not interfere with the
cover plate.
Figure 5
Blower Installation
The included blower is fragile and should
be installed last (see the directions to the
right).
ab
c3/4"
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Remove the two
screws underneath the
ashlip. with a 3/8"
nutdriver. Align the
blower under the
ashlip and replace the
two screws to secure.
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Installation (for qualified installers only) 11
© Travis Industries 100-01279 4141215
Block-Off Plate Installation
Whenever this appliance is installed with a direct connection a block-off plate, or other non-combustible
seal-off device (e.g. damper adapter), will need to be installed. This device is used to seal the chimney,
insuring no smoke enters the home and providing the chimney system with a seal to promote draft. The
directions below detail the steps for construction and installation of a block-off plate.
1 Determine a location for the block-off plate at the top of the firebox below the damper area (make
it high enough to allow installation of the connection pipe). The location should be level and in an
area where it can be mounted easily. Measure the width at the rear ("A") and front ("B") of the
firebox at the height where the block-off plate will be installed (see Figure 6). Then measure the
depth of the location where the block-off plate will be installed ("C").
2 Make a cardboard template of the measurements, but add a 2" (50mm) flange to each side. This
flange will be used to mount the block-off plate to the inside of the firebox. Bend the flanges
downwards on the template and place it inside the fireplace. If the template fits correctly in its
planned location, go to the next step. If it does not, make a new template with the appropriate
corrections until it fits correctly.
3 With the template in place, mark the location of the flue (see “Dimensions” on page 6). This
location approximates the center of the flue when the insert is in place (a slight offset may occur
based upon insert and block-off plate placement). Remove the template and cut a 6-1/4"
diameter hole centered on this mark.
4 Make the block-off plate of 24 gage or thicker steel to match the template. Drill two holes in each
flange for mounting the plate.
5 Mount the block-off plate using masonry screws.
6 Insulate the block-off plate using high-temperature fiberglass insulation (Kaowool® or equivalent)
and furnace cement (allow the cement to dry for at least 24 hours before burning).
7 After placing the appliance and installing the pipe through the block-off plate, use high-
temperature fiberglass insulation and furnace cement to seal any cracks between the pipe and
block-off plate.
Figure 6
Firebox
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A
C
B
See the
dimensions to
determine the
location of the
center of the
flue.
Damper Measurement
"A"
Measurement "B"
2" Flanges
(for attaching
the block-off
plate)
Measurement
"C"
See the dimensions to determine the location of
the center of the flue.
Block-Off Plate Template

12 Installation (for qualified installers only)
© Travis Industries 100-01279 4141215
Insert with
Positive
Connection
NOTE:
Most factory-built
chimney manufacturers
make stainless steel
chimney liners, either
flexible or rigid. This
provides a wide variety
of installation options.
Make sure to follow the
manufacturer's
instructions for
installation and
support.
Figure 7
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The liner must be
stainless steel
connector or flexible
vent. Follow the liner
manufacturer's
insturctions for
installation and
support.
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Remove damper
or wire it open
Airtight Insulated
Clean-Out
Combustible Mantle
Flue Liner
See the section "Insert
Placement Requirements" for
minimum clearances and
hearth required.
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Cap (prevents water
from entering)
Install a non-combustible
cover plate to prevent water
from entering the chimney
Surround Panels

Operating Your Appliance 13
© Travis Industries 100-01279 4141215
Safety Notice:
If this appliance is not properly installed, a house fire may result. For your safety, follow the installation
directions. Contact local building or fire officials about restrictions and installation inspection
requirements in your area.
Read and follow all of the warnings on pages 4 and 5 of this manual.
Before Your First Fire
Verify the Installation
Before starting the stove, verify that it is properly installed and all of the requirements in this manual have
been followed.
Keep all flammable materials 36" (910mm) away from the front of the stove (drapes, furniture, clothing,
etc.).
Curing the Paint
This heater uses a heat-activated paint that will emit some fumes while
starting the first fire. Open doors and windows to the room to vent these
fumes. This typically lasts two to four hours. You may also notice oil burning
off of the interior of the heater. This rust-stopping agent will soon dissipate.
Door Gasket - The door gasket might adhere to the paint on the front of the
heater. Leave the door slightly ajar for the first fire and be careful when
opening the door after the first fire.
Over-Firing the Stove
This stove was designed to operate at a high temperature. But due to differences in vent configuration,
fuel, and draft, this appliance can be operated at an excessive temperature. If the stove top or other area
starts to glow red, you are over-firing the stove. Shut the air control down to low and allow the stove to
cool before proceeding.
Over-firing may lead to damage of plated surfaces. If you are uncertain of over-firing conditions, we
suggest placing a stove thermometer (e.g. Rutland® Model 710) directly over the door on the stove top -
temperatures exceeding 800° are generally considered over-firing and will void the warranty.
Opening the Door
The door becomes hot during use. Use a glove to open the door if the handle is hot.
To prevent smoke from entering the room, open the bypass before opening the door (see following page
for directions). You can also open the door a small amount and let air enter the firebox.
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2 to 4 hours
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Rotate
the door
handle.
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Swing
the door
open.

14 Operating Your Appliance
© Travis Industries 100-01279 4141215
Bypass Operation
The bypass controls the flow of smoke inside the heater. When pulled out, smoke goes directly up the
flue, creating more draft. When pushed in, the smoke goes around the baffle, utilizing the secondary
combustion and making the heater more efficient.
When starting or re-loading, pull the bypass out.
During normal operation, push the bypass in.
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Bypass Pushed In
Used for normal operation
Bypass Pulled Out
Used for starting and re-loading
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Use the included pull tool
to operate the bypass rod

Operating Your Appliance 15
© Travis Industries 100-01279 4141215
Starting a Fire
Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "tee-pee",
some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure proper fire
starting.
Make sure the air control is pushed in and the by-pass pulled out. If additional air is needed, open
the doors 1/4" (6mm) during the first five minutes of start-up.
Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start
or "freshen up" a fire in this stove. Keep all such liquids well away from the stove while it is in use.
If using a firestarter, use only products specifically designed for stoves - follow the manufacturer's
instructions carefully.
If the smoke does not pass up the chimney, ball up one sheet of newspaper, place it in the center of the
firebox and light it. This should start the chimney drafting (this eliminates "cold air blockage").
Use plenty of kindling to ensure the stove reaches a proper temperature. Once the kindling is burning
rapidly, place a few larger pieces of wood onto the fire.
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16 Operating Your Appliance
© Travis Industries 100-01279 4141215
Adjusting the Burn Rate
Use the air control slider to control the burn rate of the stove. See the illustration below for details.
Approximate Air Control Settings:
Overnight Burn Fully out to 9/32" (7mm) open
Medium Burn 9/32" (7mm) to 5/16" (8mm) open
Medium High Burn 5/16" (8mm) to 7/16" (11mm) open
High Burn 7/16" (11mm) open to fully pushed in
The air control becomes hot during operation - use gloves or a tool to prevent burns.
The air control may take several minutes to influence the burn rate. When making adjustments, you
may wish to let the stove burn for 10 minutes to gauge performance.
Ash Removal
Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes
should be placed on a noncombustible floor or on the ground, away from all combustible materials,
pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed,
they should be retained in the closed container until all cinders have thoroughly cooled.
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Low Burn
(air control closed) High Burn (air control open)
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Use the air control to
change the burn rate.
ASHES

Operating Your Appliance 17
© Travis Industries 100-01279 4141215
Blower Operation
The blower will turn
on once the stove is
up to temperature.
This is typically 15 to
30 minutes after
starting the fire.
Follow the directions
below to alter the
blower speed.
The blower may be used to affect heat output (i.e.: to reduce heat output, turn the blower down).
Route the power cord in a location where it will not come in contact with the appliance or become hot.
Re-Loading the Stove
Follow the directions below to minimize smoke spillage while re-loading the stove.
1 Open the air control all the way (push it in). Open the bypass (pull it out).
2 Open the door slightly. Let the airflow inside the firebox to stabilize before opening the doors fully.
3 Load wood onto the fire.
Overnight Burn
This stove is large enough to accommodate burn times up to eight hours. Follow the steps below to
achieve an overnight burn.
1 Move the air control to high burn and let the stove become hot (burn for approximately 15 minutes).
2 Load as much wood as possible. Use large pieces if possible.
3 Let the stove burn on high for 15 minutes to keep the stove hot, then turn the air control to low.
4 In the morning the stove should still be hot, with embers in the coal bed. Stir the coals and load
small pieces of wood to re-ignite the fire, if desired.
Differences if chimney height and draft may lower overall burn times.
Normal Operating Sounds
Creaks and Clicks:
The thick steel may creak or click when the stove heats up and cools down – this is
normal.
Blower Sounds:
The blower will make a slight “hum” as it pushes air through the stove.
Hint:
Make sure the leveling bolts on the legs are extended, preventing the hearth from
amplifying any vibrations.
OFF
Turn the dial all
the way counter-
clockwise until it
clicks off.
HIGH
The high position
is all the way
counter-clockwise,
without clicking
off.
LOW
Turn the dial
all the way
clockwise.
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18 Operating Your Appliance
© Travis Industries 100-01279 4141215
Hints for Burning
Get the appliance hot before adjusting to low burn
Use smaller pieces of wood during start-up and high burns to increase temperature
Use larger pieces of wood for overnight or sustained burns
Stack the wood tightly together to establish a longer burn
Leave a bed of ashes (1/2" deep) to allow for longer burns
Be considerate of neighbors & the environment: burn dry wood only
Burn small, intense fires instead of large, slow burning fires when possible
Learn your appliance's operating characteristics to obtain optimum performance
Selecting Wood
Dry Wood is Key
Dry wood burns hot, emits less
smoke and creates less creosote.
Testing Wood Moisture
Split wood stored in a dry area will
be fully dry within a year. This
insures dry wood. If purchasing
wood for immediate use, test the
wood with a moisture meter. Some
experienced wood burners can
measure wood moisture by
knocking pieces together and
listening for a clear "knock" and not
a "thud".
Why Dry Wood is Key
Wet wood, when burned, must release water stored within the wood. This cools the fire, creates
creosote, and hampers a complete burn. Ask any experienced wood burner and he or she will agree: dry
wood is crucial to good performance.
Wood Cutting and Storage
Wet
Wood
Leads
To Leads
To
Dry
Wood
Leads
To Leads
To
Less
Heat More Heat
More Smoke
and Creostoe Less Smoke and Creostoe
Cut wood to length and
chop into quarters. Store the wood off the ground in a
covered area. Allow for airflow
around the wood to dry the wood.
Air Flow
Air Flow
Air Flow

Operating Your Appliance 19
© Travis Industries 100-01279 4141215
Troubleshooting
Problem Possible Cause
Smoke Enters Room During
Start-Up
Open the bypass (pg. 14).
Open the air control (pg. 16).
Cold Air Blockage - burn a piece of newspaper to
establish a draft.
If the flame is not getting enough air, a small crack in
the door is all that is needed.
Kindling Does Not Start - Fire
Smolders
Open the bypass (pg. 14).
Open the air control (pg. 16).
Not enough starter paper - use additional newspaper if
necessary.
If the flame is not getting enough air, a small crack in
the door is all that is needed.
Smoke Enters Room While Re-
Loading
Open the bypass before opening the door (pg. 14).
Open the air control before opening the door (pg. 16).
Let the air stabilize before fully opening the door.
Then open the door approximately 1 inch (26mm). Let
air go into the firebox for a few seconds. Once the
smoke appears to be flowing up the chimney
consistently, open the door.
Insufficient Draft - Chimney height and outside
conditions can negatively affect draft. In these cases a
small amount of smoke may enter the home. Adding
more pipe or a draft-inducing cap may help.
Stove Does Not Burn Hot Enough Wood is Wet - see the section "Selecting Wood" on
page 18 for details on wood.
Make sure the air control is all the way open. Slide the
control back and forth to insure the control is not stuck.
Insufficient Draft - Chimney height and outside
conditions can negatively affect draft. In these cases
the fire may burn slowly. Adding more pipe or a draft-
inducing cap may help.
Blower Does Not Run Stove is Not Up to Temperature - This is normal. The
blower will come on when the stove is hot - usually 15
to 30 minutes.
Electricity is Cut to the Blower - Check the household
breaker or fuse to make sure it is operable.
Stove Does Not Burn Long
Enough
Depending upon wood, draft, and other factors, the
burn time may be shorter then stated. Make sure the
doors are sealing and not allowing air into the firebox -
See the section "Door and Glass Inspection" on page
21 for details.
Check the ash bed for coals. Often, coals are still
glowing under a slight bed of flyash. By raking these
into a pile you can re-start your stove quickly.

20 Maintaining Your Appliance
© Travis Industries 100-01279 4141215
Failure to properly maintain and inspect your appliance may reduce the performance and life of the
appliance, void your warranty, and create a fire hazard.
Daily Maintenance (while stove is in use)
Remove Ash (if necessary)
Ash removal is not required once it builds up. A 1/2" (13mm) to 1" (25mm) of ash may be desirable
because it slows the burn rate. Generally, remove ash once it has built up over 1" (25mm). Follow
the directions below to remove ash.
1 Let the stove cool completely (at least two hours after the last coal has extinguished).
2 Place a cloth or cardboard protector over the hearth to catch ash and protect against
scratching.
3 Open the doors and scoop the ash into a metal container with a tight fitting lid. The
closed container of ashes should be placed on a noncombustible floor or on the
ground, away from all combustible materials, pending final disposal.
Improperly disposed ashes lead to fires. Hot ashes placed in cardboard boxes, dumped in back yards,
or stored in garages, are recipes for disaster.
Wood-burning stoves are inherently dirty. During cleaning have a vacuum ready to catch spilled ash
(make sure ash is entirely extinguished).
There are vacuum cleaners specifically made to remove ash (even if the ash is warm). Contact your
dealer for details.
Clean the Glass (if necessary)
This appliance has an airwash to keep the glass clean. However, burning un-seasoned wood or burning
on lower burn rates leads to dirtier glass (especially on the sides). Clean the glass by following the
directions below.
The glass will develop a very slight haze over time. This is normal and will not affect viewing of the fire.
ASHES
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For Stubborn Creosote:
Dip newspaper or a paper towel
in cool ashes and wipe it on the
glass. The ash acts as a light
abrasive.
Allow the stove to fully cool. Apply glass
cleaner or soapy water to the inside of
the glass. Wipe with newspaper or a
paper towel.
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