LORD Fusor 802HD User manual

LORD USER INSTRUCTIONS
LORD Fusor®802HD/804HD/805HD/806HD
High Definition Sealer
LORD Fusor®802HD/804HD/805HD/806HD high
definition sealer duplicates the look and function of
OEM sealers, including sound deadening material,
wheel house coatings and weld through sealers. Fusor
high definition (HD) sealer can be used as a beadable
sealer, applied with Fusor manual dispensing gun (Stock
#313) for any standing or tooled beads, or can be spray
applied using Fusor sprayable seam sealer dispensing
gun (Stock #312). Fusor HD sealer can be used on
bare and primed metal in conjuction with Squeeze Type
Resistance Spot Welding (STRSW). Other substrates
include SMC and Fiberglass®.
Fusor HD sealer is available in the following colors:
• White – Fusor 802HD Sealer
• Gray – Fusor 804HD Sealer
• Black – Fusor 805HD Sealer
• Beige – Fusor 806HD Sealer
Usage
Spray Application
1. If sealing bare metals, scuff the metal surface with
a red scratch pad. Blow off area with dry, filtered
compressed air.
2. If sealing primed metals, prime the surface using
a two-component primer according to paint manu-
facturer’s instructions. Scuff the primed surface with
a red scratch pad. Blow off area with dry, filtered
compressed air.
3. Cut cartridge tip and puncture foil seal.
4. Insert cartridge into Fusor sprayable seam sealer
dispensing gun (Stock #312). Unscrew and remove
tube base; insert cartridge without rotating tube;
rescrew base for a tight seal (see Illustration A).
5. Adjust the air pressure and spray pattern of
dipsensing gun to achieve the desired texture and
pattern. The texture and pattern will vary with gun
distance from the part. A spray out test panel of
Fusor HD sealer is recommended.
6. If needed, paint per manufacturer’s recommenda-
tions immediately or within 30 days.
For more application information, refer to www.lord.com/
fusor for standard operating procedures or access
application videos by QR code (on back).
Technical Data
Skin Time*, minutes @ 70°F (21°C) 20-45
Paint Time @ 70°F (21°C) immediately or up to
30 days without a scuff
Elongation, % 200
Chip Resistance Passed SAE J400
Corrosion Control 60 cycles SAE J2334
* Skin time may vary depending on temperature and humidity.
Full cure strength is achieved in 24 hours at 70°F (21°C).
Cautionary Information
Before using this or any LORD product, refer to the Mate-
rial Safety Data Sheet (MSDS) and label for safe use and
handling instructions.
For industrial/commercial use only. Must be applied by
trained personnel only. Not to be used in household
applications. Not for consumer use.
Illustration A

LORD USER INSTRUCTIONS
LORD provides valuable expertise in adhesives and coatings, vibration and motion control, and magnetically responsive technologies. Our
people work in collaboration with our customers to help them increase the value of their products. Innovative and responsive in an ever-changing
marketplace, we are focused on providing solutions for our customers worldwide ... Ask Us How.
LORD Corporation
World Headquarters
111 Lord Drive
Cary, NC 27511-7923
USA
Customer Support Center (in United States & Canada)
+1 877 ASK LORD (275 5673)
www.lord.com
For a listing of our worldwide locations, visit LORD.com.
Fusor Repair Procedures 31.0
Pg. 4 of 4
Instructions contained in this document need to be followed to qualify for the LORD Fusor Lifetime Guarantee. Values stated in these instructions
represent typical values as not all tests are run on each lot of material produced. For formalized product specifications for specific product end
uses, contact the Customer Support Center.
Information provided herein is based upon tests believed to be reliable. In as much as LORD Corporation has no control over the manner in which
others may use this information, it does not guarantee the results to be obtained. In addition, LORD Corporation does not guarantee the perfor-
mance of the product or the results obtained from the use of the product or this information where the product has been repackaged by any third
party, including but not limited to any product end-user. Nor does the company make any express or implied warranty of merchantability or fitness
for a particular purpose concerning the effects or results of such use.
Fusor and “Ask Us How” are trademarks of LORD Corporation or one of its subsidiaries. I-CAR and Industry Training Alliance are registered
trademarks of Inter-Industry Conference on Auto Collision Repair. ASE is a registered trademark of the National Institute for Automotive Service
Excellence.
©2013 LORD Corporation OD UI3048 SAP1011987 (Rev.1 2/13)
LORD Fusor Repair Products Lifetime Guarantee*
LORD Corporation guarantees to the original purchaser that LORD Fusor®Repair Products (adhesives, primers, seam sealers and foams only), when used in strict
accordance with LORD Corporation’s application and use instructions, will provide a durable bond for the life of the vehicle. This Guarantee covers actual costs
incurred by the installer for labor, replacement parts and materials, and for the reasonable cost of loss of use of the vehicle during the period of replacement.
THIS GUARANTEE IN NOT APPLICABLE TO APPLICATION EQUIPMENT, INCLUDING BUT NOT LIMITED TO DISPENSING EQUIPMENT, CARTRIDGE TIPS AND
ACCESSORIES.
THIS EXPRESS WARRANTY IS MADE IN LIEU OF AND EXCLUDES ANY AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, BY OPERATION OF LAW OR
OTHERWISE, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
LORD Corporation shall not be liable under any circumstance for any loss, damage, or expense directly or indirectly arising from the application and use of LORD
Fusor Products sold hereunder or from any other cause, and LORD Corporation shall not be liable under any circumstances for consequential or incidental damages.
LORD CORPORATION’S LIABILITY FOR BREACH OF WARRANTY HEREUNDER IS IN ALL INSTANCES LIMITED SOLELY AND EXCLUSIVELY TO THE
REASONABLE COSTS OF REPAIR AND/OR REPLACEMENT OF THE BONDED METAL COMPONENTS OF THE VEHICLE.
This Lifetime Guarantee shall only apply to the above listed LORD Fusor products
sold by LORD Corporation on or after January 1, 2001.
LORD Fusor Metal Bonding Adhesives shall only be used for bonding metal to
metal (steel or aluminum) in full or partial panel replacements of:
• door skins • roof skins • other outer body sheet metal
• quarter panels • rear body panels
LORD Fusor products SHALL NOT be used for bonding structural components
such as rails, pillars, rocker panels, core supports, etc. If in doubt as to what is a
structural component, contact the vehicle manufacturer. If you have any questions
or need to receive proper use instructions, contact the LORD Customer Support
Center at +1 877 ASK LORD (275 5673) or visit www.lord.com.
To comply with the requirements of the LORD Fusor Repair Products Life-
time Guarantee, attach a copy of this completed page to the repair record,
and retain with your files:
Vehicle Make/Model: _______________________________________________
Vehicle Identification Number: _______________________________________
LORD Fusor Product(s) Used for Repair: ______________________________
Lot Number(s) on Cartridge(s) Used for Repair: ________________________
*This guarantee is void if adhesive is used after the date printed on the cartridge
label.
Fiberglass is a trademark of Owens-Corning Fiberglas Corporation.
Scan with your smartphone.