Lotus Press LTS 140 Slide User manual

1
LOTUS PRESS s.r.l. LOTUS TRANSFER PRESS SOLUTIONS GmbH & Co. KG
Via Giambellino 14a Anklamer Straße 38
20146 Milan ITALY 10115 Berlin GERMANY
Tel. [phone] Fax [phone] Tel. [phone] Fax [phone]
[e-mail] / www.lotuspress.it [e-mail] / www.lotustransfers.de
Operating instructions for
Semi-automatic Transfer Press
LTS 140 / 138 / 150 Slide

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All rights reserved, all indications without engagement, subject to modifications.
LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
Thank you very much for buying our Lotus heat transfer press. We are sure you will capitalize on
this excellent unit for years if you take the time to read these instructions carefully.
Introduction
Please study these instructions carefully before transporting, mounting, using or maintaining the
transfer press, as they will give you important directions for a safe handling. Moreover, you will
find information about how to order spare parts in this manual.
Please retain these instructions for later reference in a safe, easily accessible place.
Please make sure that all operators of the transfer press have understood all instructions and
graphic symbols labelled on the press.
Accidents can also be avoided by strictly following the safety regulations according to the machine
directive 98/37 CE replaced by 2006/42/CE – 73/23/CE replaced by LVD 2006/95/CE 89/336CE
replaced EMC 2004/108/CE. EN 292/1 – EN/292 replaced by UNI EN ISO 12100 and UNI EN
ISO 12100-2, EN 60204-1, EMC 2014/30/EU – LVD 2014/35/EU and successive emenda-
tions.
It is specifically prohibited to remove or manipulate shrouds or legally compulsory labels or plates.

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LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
Inhalt
Introduction ................................................................................................................................... 2
Warranty........................................................................................................................................ 4
Technical Data ............................................................................................................................... 4
General Safety Instructions............................................................................................................. 5
Intended use and improper use........................................................................................................ 5
Safety instructions.......................................................................................................................... 5
Danger Warnings ........................................................................................................................... 6
Environmental conditions............................................................................................................... 6
Installation and transport ................................................................................................................ 8
Positioning and electrical connection .............................................................................................. 9
Cap and Plate Set ..........................................................................................................................10
Application of the transfer press ....................................................................................................12
Commissioning of the transfer press ..............................................................................................13
Parameter adjustment ....................................................................................................................15
Maintenance..................................................................................................................................16
Errors and possible causes.............................................................................................................17
Disassembly and disposal ..............................................................................................................19
Spare Part´s...................................................................................................................................20
Spare Part´s - Exploded view.........................................................................................................22
Heating and pressure plate assembly..............................................................................................23
Electric Diagram ...........................................................................................................................24
Electric Diagram - S2 ....................................................................................................................25

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LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
Warranty
Lotus Press provide you with a 12 months warranty on all their transfer presses
(from date of purchase).
To submit a warranty claim is only possible if the transfer press has been mounted and used
according to the instructions in this manual and all necessary maintenance has been regularly
performed.
During the warranty period defective or broken parts will be repaired free of charge by Lotus Press
Milan/Italy.
Transport and shipping expenses are on buyer's account.
The reclaim of defective parts after their replacement is at the discretion of Lotus Press.
Parts needing to be replaced because of maintenance, wear or carelessness are not included in
this warranty.
Any claims of consequential costs of a loss or damage, e.g. loss of production, are explicitly ex-
cluded from this warranty. No distributor, representative or agent is authorised to assume for
Lotus Press any other obligation or liability or to submit a statement different from the one men-
tioned above.
By accepting this warranty, the customer waives every compensation for losses or damages aris-
ing from a production stop.
Technical Data
Model
LTS 140 slide
LTS 138
slide LTS 150 slide
Transfer area
40 x 37 cm 38 x 45 cm 40 x 50 cm
Power
2000 W 2000 W 2000 W
Temperature
0 - 250°C 0 - 250°C 0 - 250°C
Timer
0 - 999 sec 0 - 999 sec 0 - 999 sec
Weight
45 kg 50 kg 55 kg
Voltage
220 - 240 V 220 - 240 V 220 - 240 V

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LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
General Safety Instructions
The safety aspects of the machine have been considered right from the design phase by devel-
oping the best solutions for safe use. It should be noted that any modifications made by the user
will invalidate the CE declaration of conformity. Furthermore, in this case Lotus Press S.R.L. will
no longer be liable for the machine.
The machine is to be connected to a 230 V power supply; this voltage is dangerous when it is
contacted. The installation, maintenance and repair work must be carried out by qualified per-
sonnel with appropriate knowledge of electrical equipment.
If the mains connection is made by means of an adapter or extension cable, make sure that
these are suitable for the power of the machine (2 kW), considering the power of the other con-
sumers connected.
The operator's workplace must be kept in a clean, tidy condition and free from objects that could
restrict his freedom of movement.
Intended use and improper use
The machine has been designed and manufactured exclusively for the application of heat-weld-
able materials on fabric and other substrates compatible with the operating temperatures.
The good operation and safety of the machine also depend on the place of installation.
It is forbidden to modify or replace any part of the machine without the prior authorization of the
manufacturer.
Maintenance and/or repair work must not be carried out until the power plug has been removed
from the socket and the heating elements have cooled down to room temperature.
Under no circumstances transfer thermally weldable materials to flammable materials or materi-
als that have encounter solvents, flammable substances, or fuels. The operating temperature
could be sufficient to cause a fire.
Do not use the machine in a damp, wet or dusty environment. It is not intended for outdoor use.
Safety instructions
The press fully complies with the standards. The operations for which the machine is designed
can be carried out easily and without risk to the operator.
Compliance with the general safety regulations and the manufacturer's instructions in this man-
ual leaves no room for human error if this is not intentional.
Before starting any work on the press, each user must be familiar with the operation of the ma-
chine and its controls and must have read and understood all information contained in this man-
ual.
When using the press, pay attention to the risk of scalding on the heating plate. The main haz-
ards when using the press are listed in the following table:

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LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
Danger Warnings

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LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
Environmental conditions
To ensure better use of the press, some environmental parameters must be considered:
•A not too humid environment with low air circulation is recommended.
•The optimal environmental conditions of the press operation are:
- Temperature: 0 - 40°C
- relative humidity: approx. 60%.
The manipulation or replacement of parts of the machine is prohibited without the ex-
press consent of the manufacturer.
Any modification of the machine not expressly authorized by Lotus Press will result in civil and
criminal liability.
It is forbidden to remove or manipulate a safety device installed on the machine.
•Power supply
The press is supplied with power, which is supplied via a separable plug and is
equipped with an earth connection.
•Ignition
The machine is switched on:
Operation of the main safety switch on the instrument box
•Maintenance
"The regulation, maintenance, repair and cleaning procedures are structured in the sim-
plest and safest way. This means that the parts that can be removed cannot be incor-
rectly or dangerously reset by the operator.
•Machine identification
The press is equipped with an identification plate, which
serial number and is positioned on the machine body.

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LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
Installation and transport
Installation, maintenance, and repair work on electrical equipment must be carried out by quali-
fied and/or competent personnel.
The operator's workplace must be kept clean, tidy, and free from objects that may restrict his
freedom of movement.
The instructions, accident prevention regulations and warnings in this manual must always be
observed.
Great care must be taken at all stages of transport, positioning and installation of the
machine.
Packaging and transport
The Heat press is transported in pallets consisting of wooden and cardboard pallets, in a way
that ensures proper transport for the safety and integrity of the machine and its parts.
The press must always be transported in its packaging to avoid uncontrolled movements that
could cause damage to the machine and to people or objects.
Opening the packaging
To remove the machine from the packaging:
1) Remove the tapes by cutting them with scissors.
2) Tear open the sewing clamps
3) It is recommended to open the box without damaging it, as it can be reused (transfers, ship-
ments to the manufacturer in case of repair or maintenance).

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LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
Positioning and electrical connection
The transfer press must be installed in a room with an electrical or lighting system approved by
the local authorities and which complies with the applicable electrical safety regulations.
The existing power cable cross-sections must be suitable for the power requirements of the heat
press of 2 KW is sufficient, preferably in a separate electric circuit. The characteristic values of
the power network must correspond to those of the heat press.
Please check the values on the manufacturer's label.
The coloured wire markings of the electrical cables must be carefully must be observed and the
transfer press must be earthed. Read in EN 60439 - 1 (CEI 17-13/1) according to. The mains
socket outlet must have a protective electrical earthing and a residual current device that switches
off at more than 30 mA.
Do not use cables with damaged insulation. Extension cables are not recommended.
Connect the machine to a compressor with a Rilsan tube Ø mm.10

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LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
Cap and Plate Set
For this model you may purchase easily interchangeable sets for converting the press:
a. Cap set with a bent heating plate and bent supporting plate (cf. fig. a)
b. Plate set (cf. fig. b) consisting of:
oa supporting plate sized 15 x 38 cm
e.g. for trouser legs or sleeves and
oa supporting plate sized 13 x 12 cm
e.g. for shirt pockets
oa supporting plate sized 38 x 20 cm
e.g. for xs-sized lady t-shirts
c. We'll be happy to produce plates in other sizes for you upon request.
Inserting and connecting the cap set
To insert the cap set, please pull, with cold and switched off
device, the connecting plug from the heating plate to the instrument housing from the socket.
Now you can attach the clamping device to the suspension of the heating plate
and carefully remove the heating plate and place it safely on a flat surface.
In exchange you can now insert the bent cap heating plate and screw it to the suspension with
the clamping device. Now you can connect the plug of this heating element with the socket on
the instrument box. The heating element is now ready for use. Now insert the bent cap pressure
plate by proceeding as follows.
You can replace the flat pressure plate with the curved cap pressure plate by loosening the
locking screw directly below the pressure plate base and lifting it out. Please do not forget to
screw the curved Nose Plate after insertion.
Tip:
You can always bring the entire pressure plate into the most suitable position for printing the
caps by slightly loosening the locking screw on the device base. You are therefore flexible and
can adjust the device to the respective cap head height.
Inserting the plate sets
To insert the different pressure plates, loosen the locking screw directly below the pressure
plate. Now you can replace the existing pressure plate with the pressure plate of your choice
and fix it again with the locking screw.
It is not necessary to replace the heating plate, even if the heating plate is
smaller printing plates. However, under no circumstances should you use the curved
Use the cap pressure plate together with the flat heating plate for T-shirts.

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LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
interchangeable “Printing plate 15 x 38 cm”
interchangeable “Cap-Set”
interchangeable “Printing plate for Umbrellas”
interchangeable “Printing plate 25 x 38 cm”

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LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
Application of the transfer press
This transfer press can be used for the transfer of heat-weldable materials to any textile.
It may only be operated by one person at a time. The specified maximum temperature should
not be exceeded during operation.
Lotus Press cannot be held liable for errors, accidents, damage etc. resulting from failure to fol-
low these operating instructions.
Please note: The use or installation of this transfer press contrary to the instructions given in
this instruction manual is strictly prohibited!

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LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
Commissioning of the transfer press
Putting the heat press into operation
Before starting the machine, connect the black power cord to a 220 V power outlet.
Turn on the heat press with the ON/OFF switch on the rear side of the instrument box (on the
right side of the instrument) by setting it to I. In the I position, a signal lamp in the switch lights up.
The desired working parameters can now be set.
1) Set the main switch from 0 to I. As soon as the press is switched on, an acoustic
signal is emitted for approx. 1 second and the display shows "888". Immediately after-
wards, the actual temperature and the set time are displayed.
2) Set the desired temperature.
3) Set the desired pressing time.
4) Determine the necessary pressure with samples.
To regulate the pressure, turn the pressure regulator (hand screw immediately behind the hand
lever) in the appropriate direction:
- clockwise, to reduce the pressure
- counterclockwise, to increase the pressure
Please adjust the pressure only when the heating plate is open, otherwise the printing column
may be damaged!
Place the textile to be printed on the lower printing plate and place the transfer to be processed
on it.
To start the transfer process, pull down the hand lever. As a result, the heating plate is pressed
onto the printing plate and the transfer process is started. After the programmed transfer time has
elapsed, a discreet acoustic signal sounds and the heating plate opens and swings to the right
automatically.

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LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
General programming of the TS2 900 control board:
When the power supply is switched on, the buzzer of the board sounds for about one second
and both displays show the number "888" (functional diagnostics), then for about one second
the number 900, which refers to the program number, and immediately afterwards the tempera-
ture detected by the probe and the set cycle time.
To set your parameters, proceed as follows:
Once you press the S button, the left dis-
play displays the default temperature.
To change the working temperature, use the
left buttons (+ / -).
To change the cycle time, press the left (+/-)
buttons.
6
5
3
4
1
2
If you press the S button a second time, the
left display displays the cycle time.
COUNTING OF PRESS PROCESSES
By pressing the S button a third time,
the left display shows the number of
press processes since turning on the
press.
7
8
BACKING OF THE COUNTER
Press the (+/-) buttons together. The coun-
ter on the on the left/right display is reset to
zero.
READOUT THE ENTIRE PRESSING
OPERATIONS
By pressing the S button a 4th time, the
left display shows the total number of
pressing operations
RESETTING ALL PRESS OPERATIONS
Press the (+/-) buttons together. The coun-
ter on the on the left/right display is reset to
zero.
The TS2 900 control
board is programmed in
this way,
that the set values are
saved two seconds after
the end of the input.

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LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
Parameter adjustment
Standardprogramm (00)
Please press button Sfor 25 seconds. The display confirms access to the programm by showing
up 00 followed by flashing and an audible signal.
To choose programs 01, 02 and 03 please press button S again.
Flex-Programm (01)
8. Press button S
9. The display shows up 01, followed by the audible signal and blinking
10. On the display the preset parameters appear: 160°C and 15 seconds
Flock-Programm (02)
•Press button S
•The display shows up 02, followed by the audible signal and blinking
•On the display the preset parameters appear: 150°C and 15 seconds
Sublimationsprogramm (03)
•Press button S
•The display shows up 03, followed by the audible signal and blinking
•On the display the pre-set parameters appear 200°C and 60 seconds
The operator may change the preset parameters with buttons „+“ and „-„.
The modified parameters may be saved directly by pressing button Sand may
always be recalled and altered again.
The preset temperature may be modified in each programm (01…02…03) plus or
minus 20 °C. For the standard programm however, temperatures between 0°C and 250° may be
adjusted.
Display signals
In case of failures, the new control board TS2 3P gives different signals to
discover and resolve the problem immediately.
•If 111 appears on the display and the light blinks, followed by an acoustic
signal, the temperature sensor is defect or not connected with the control board.
•If 000 appears on the display and the light blinks, followed by an acoustic
signal, the temperature ranges about 15°C because of a default. The control board must
be checked.

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LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
Maintenance
Please read the instructions in this manual carefully before starting any maintenance or repair
work.
Maintenance and repairs must be carried out by an authorised service centre and/or specialised
personnel using only original spare parts.
Actions that do not comply with the following safety instructions may cause serious injury to the
user and/or damage to the transfer press cause.
Before carrying out maintenance work, the transfer press must be switched off and the plug
must be removed from the mains socket.
Please note the high temperatures of the upper heating plate. It can take up to 20 minutes to
cool this plate to below 50°C.
Before switching the appliance back on (on) after maintenance or cleaning, make sure that no
tools or spare parts are left in or on the appliance and that safety devices, graphic symbols and
instructions on the heat press are in good condition and legible.
All maintenance and repair work may only be carried out when the press is disconnected from
the electrical and pneumatic mains.
Behaviour that does not comply with the safety regulations can lead to personal injury and/or
damage to the machine.
Also check that all safety devices are present and functional
REPLACING THE RESISTOR AND THERMOCOUPLE
After electrically isolating the press by removing the plug from the power outlet, disconnect the
wire harness plug from the instrument box, then disconnect the resistor and/or thermocouple
wires from the wire harness plug.
Remove the upper heater plate cover, this allows access to the thermocouple and resistor. Pro-
ceed with the replacement, making sure that the original connections are restored. Refer to the
attached wiring diagram to reconnect the correct connections.
Use only original LOTUS resistors and thermocouples.
REPLACING THE FUSE
To change the fuse it is necessary to open the instrument box, after the press has been insu-
lated by removing the plug from the socket, the fuse is placed in the instrument box.
Make sure that the fuse is replaced with one with the same characteristics (voltage and Am-
pere).

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LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
Errors and possible causes
ERROR MESSAGE
POSSIBLE CAUSE
TROUBLESHOOTING
The main switch is not lit - Lamp defective
- Power cable defective
Replace the part
The heating plate does not
go down
- Control board defective
- Electric valve defective
- Start-Knop defective
- Hands safety system defect
Replace the part
The heating plate moves
down independently
No pneumatic connection available
(machine does not get air supply)
Checking the air system
The display shows "000"
and there is an acoustic
signal
- Control board defective
- The temperature is 20°C above
the set temperature
Replace the part
The display shows "111" Temperature sensor defective Replace the part
The display does not
count the seconds, the
heating plate does not
stay down
Pressure regulator defective Clean or replace the
pressure regulator
The heating plate does not
heat up
- Wiring heating plate defective
- Heating rod/heating rods defective
Replace the part
Air escapes from the pres-
sure filter
(on the back of the press)
- Electric valve defective
- Pressure cylinder defective
Replace the part
The printing cylinder
moves slowly downwards
The pressure regulator is clogged Clean the pressure reg-
ulator or replace the
part
Display is not lit - Control board defective
- Power cord defective
- Fuse defective
Replace the part

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LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
ERROR MESSAGE POSSIBLE CAUSE TROUBLESHOOTING
Short circuit Heating element defective Replace the part
The press does not react
after switching on
- The plug is not inserted correctly
- There is no electrical connection
- Fuse defective
- Plug properly plugged in
- Check the power line
- Replace the part
The heating plate is not
parallel to the printing plate
The quick release has moved Adjusting the quick release

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LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
Disassembly and disposal
If the machine must be disposed of, disassemble it according to the applicable regulations and
dispose of the individual parts separately. The replaced parts must not be dispersed in the envi-
ronment but must be disposed of in accordance with the laws in force in the country where the
machine is used. The machine consists mainly of the components steel, rock wool, Aluminium,
and plastic.
The user must deliver the waste to the Centres for separate waste disposal or handed over to
the dealer when purchasing a new appliance of the same type.
In Italy, unauthorised disposal by the user is punishable by the administrative penalties de-
scribed in art. 255 and subsequent of Legislative Decree no. 152/06.
INFORMATION TO USERS
Within the meaning of Article 13 of Legislative Decree of 25 July 2005, No 151 'Implementation
of Directives 2002/95/CE, 2002/96/CE, and 2003/108/CE, in connection with Reduction of the
use of hazardous substances in electrical and electronic equipment and with waste disposal".
The symbol with the crossed-out dustbin attached to the device or on the packaging indicates
that the product must be disposed of separately from other waste at the end of its service life.
The separate collection of this obsolete device is organised and managed by the manufacturer.
The user who wishes to dispose of it must contact the manufacturer and follow the system used
by the manufacturer for separate waste disposal.
Appropriate separate waste management and recycling of the end-of-life appliance, environ-
mentally sound treatment and disposal will help to prevent possible negative effects on the envi-
ronment and health and will promote the re-use and/or recycling of the appliance's components.
Unauthorised disposal by the user will result in the application of the administrative penalties
provided for by the applicable laws.

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LOTUS TRANSFERS PRESS SOLUTIONS GMBH & CO. KG
Spare Part´s
1 BASAMENTO
2 BRACCIO
3 CUSCINETTI 32012 n. 2
4 GHIERE DI FISSAGGIO n. 2
5 FERMO MOLLA GAS - SPOSTAMENTO
6 BLOCCHETTO PRESSIONE CON MANIGLIA
7 MANOPOLA ELESA con ASSE
8 MANOPOLA ROTANTE per SPOSTAMENTO
9 BIELLA
10 MOLLA A GAS 150 Newton
11 PERNO
12 PERNO
13 PERNO
14 PERNO
15 MOLLA A GAS 100 Newton n. 2
16 PERNO PRESSIONE
17 PERNO SGANCIO RAPIDO
18 SONDA
19 TEFLON
20 COPERTINA METALLICA
21 PIASTRA TERMICA
22 RESISTENZE ELETTRICHE V220 W 400 n. 5
23 GOMMA SILICONE
24 PIASTRA INFERIORE – MOLLEGGIATA
25 MOLLE TENDI TEFLON
26 BACCHETTE PER TEFLON
27 SUPPORTO PIASTRA INFERIORE – MOLLEGGIATA
28 SLITTA
29 TENDI CAPPELLINO
30 MANOPOLA IN BACHELITE PER PIASTRA INFERIORE
31 MANOPOLA IN BACHELITE PER SLITTA n. 2
32 STAFFE DX e SX
33 MOLLA PIASTRA TERMICA
34 PASSACAVO PIASTRA TERMICA
35 CONNETTORE 5 POLI MASCHIO
36 CONNETTORE 5 POLI FEMMINA
37 SCHEDA ELETTRONICA S2
38 MASCHERINA per SCHEDA ELETTRONICA
39 PORTAFUSIBILE completo di fusibile 16 Amp.
40 INTERRUTTORE LUMINOSO 220 Volt
41 TRASFORMATORE 6 Volt
42 TRASFORMATORE 12 Volt
43 PULSANTE ARRESTO TEMPO NC
44 PORTASTRUMENTI
45 SUPPORTO PORTASTRUMENTI
46 FRENO ROTAZIONE
47 CARTER SUPERIORE completo di frontalino e mezzaluna
48 PASSACAVO
49 SUPPORTO ad U
50 BRACCETTO PRESSIONE
51 MICRO MS08
52 FERMA BRACCIO