Lowell UPS8 Series Guide

UPS8 Series
Pure Sine Wave Line Interactive UPS
Models UPS8-800, UPS8-1100, UPS8-1500, UPS8-2000, UPS8-2200, UPS8-3000
User & Installation Manual
04-08-21

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TABLE of CONTENTS
IMPORTANT SAFETY WARNING.................................................................3
Transportation .............................................................................3
Preparation ...............................................................................3
Installation ................................................................................3
Operation.................................................................................3
Maintenance, Service, Faults ..................................................................4
INSTALLATION & SET UP.......................................................................5
Rear Panel View............................................................................5
Operating Principle..........................................................................5
Install the UPS .............................................................................6
Set Up the UPS ............................................................................8
Battery Replacement .......................................................................10
Battery Kit Assembly .......................................................................12
OPERATION ................................................................................15
Button Operation ..........................................................................15
LCD Panel ...............................................................................15
Audible Alarms............................................................................17
Abbreviations in LCD Display .................................................................17
UPS Setting ..............................................................................18
Operating Mode Descriptions.................................................................21
Fault Reference Codes......................................................................22
Warning Indicators .........................................................................22
TROUBLESHOOTING .........................................................................23
STORAGE & MAINTENANCE...................................................................24
Operation................................................................................24
Storage .................................................................................24
SPECIFICATIONS ............................................................................25
OBTAINING SERVICE .........................................................................26
LIMITED WARRANTY .........................................................................27
APPENDIX A: EXTERNAL BATTERY PACK (Model UPS-XBP-48, UPS-XBP-72) .........................28
Important Safety Instructions .................................................................28
Product Overview & Set Up ..................................................................29
Type of Battery Required ....................................................................31
Battery Replacement .......................................................................31
Wiring Diagrams...........................................................................34
Storage & Maintenance .....................................................................36

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IMPORTANT SAFETY WARNINGS
Please comply with all warnings and operating instructions in this manual strictly. Save this manual properly and read carefully
the following instructions before installing the unit. Do not operate this unit before reading through all safety information and
operating instructions carefully.
Transportation
• Transport the UPS system only in the original package to protect against shock and impact.
Preparation
• Condensation may occur if the UPS system is moved directly from cold to warm environment. The UPS system must be
absolutely dry before being installed. Allow at least two hours for the UPS system to acclimate to the environment.
• Do not install the UPS system near water or in moist environments.
• Do not install the UPS system where it would be exposed to direct sunlight or near heater.
• Do not block ventilation holes in the UPS housing.
Installation
• Do not connect appliances or devices which would overload the UPS system (e.g. laser printers) to the UPS output sockets.
• Place cables in such a way that no one can step on or trip over them.
• Do not connect domestic appliances such as hair dryers to UPS output sockets.
• The UPS can be operated by any individual with no previous experience.
• Connect the UPS system only to an earthed shockproof outlet which must be easily accessible and close to the UPS system.
• Use only VDE-tested, CE-marked mains cable (e.g. the mains cable of your computer) to connect the UPS system to the
building wiring outlet (shockproof outlet).
• Use only VDE-tested, CE-marked power cables to connect the loads to the UPS system.
• When installing the equipment, it should ensure that the sum of the leakage current of the UPS and the connected devices
does not exceed 3.5mA.
• Temperature Rating: Units are considered acceptable for use in a maximum ambient temperature of 104˚F (40˚C) .
• For PLUGGABLE EQUIPMENT, the socket-outlet shall be installed near the equipment and shall be easily accessible.
• Caution—the unit is heavy. Lifting the unit requires a minimum of two people.
• Check if there is a protection device against over current and short circuit in the upstream of the UPS system. The recommended
protection spec is 11A for 800VA/1100VA, 15A for 1500VA, 20A for 2000VA/2200VA, and 30A for 3000VA with a B or C trip
curve.
Operation
• Do not disconnect the mains cable on the UPS system or the building wiring outlet (shockproof socket outlet) during operation
since this would cancel the protective earthing of the UPS system and of all connected loads.
• The UPS system features its own internal current source (batteries). The UPS output sockets or output terminals block may
be electrically live even if the UPS system is not connected to the building wiring outlet.
• In order to fully disconnect the UPS system, rst press the OFF/Enter button to disconnect the mains.
• Prevent uids and other foreign objects from getting inside the UPS system.
• The EPO, RS-232 and USB circuits are an IEC 60950 safety extra low voltage (SELV) circuit. This circuit must be separated
from any hazardous voltage circuits by reinforced insulation.

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Maintenance, Service & Faults
• The UPS system operates with hazardous voltages. Repairs may be carried out only by qualied maintenance personnel.
• Caution—risk of electric shock. Even after the unit is disconnected from the mains (building wiring outlet), components inside
the UPS system are still connected to the battery and electrically live and dangerous.
• Before carrying out any kind of service and/or maintenance, disconnect the batteries and verify that no current is present and
no hazardous voltage exists in the terminals of high capability capacitor such as BUS-capacitors.
• To avoid electrical shock, turn off the unit and unplug it from the AC power source before servicing the battery.
• Only persons who are adequately familiar with batteries and with the required precautionary measures may replace batteries
and supervise operations. Unauthorized persons must be kept well away from the batteries.
• Caution—risk of electric shock. The battery circuit is not isolated from the input voltage. Hazardous voltages may occur
between the battery terminals and the ground. Before touching, please verify that no voltage is present!
• Batteries may cause electric shock and have a high short-circuit current. Please take the precautionary measures specied
below and any other measures necessary when working with batteries:
– Remove wristwatches, rings and other metal objects.
– Use only tools with insulated grips and handles.
• When changing batteries, install the same number and same type of batteries.
• Do not attempt to dispose of batteries by burning them. This could cause battery explosion.
• Do not open or destroy batteries. Escaping electrolyte can cause injury to the skin and eyes. It may be toxic.
• When replacing batteries, replace with the same type and number of batteries or battery packs.
• Do not dismantle the UPS system.
• A battery can present a risk of electrical shock and high short-circuit current. The following precautions should be observed
when working on batteries:
>> Remove watches, rings, and other metal objects.
>> Use tools with insulated handles.
>> Wear rubber gloves and boots.
>> Do not lay tools or metal parts on top of batteries.
>> Disconnect charging source prior to connecting or disconnecting battery terminals.
>> Determine if battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with
any part of a grounded battery can result in electrical shock. The likelihood of such shock can be reduced if such
grounds are removed during installation and maintenance.

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INSTALLATION & SET-UP
NOTE: Inspect the unit before installation. Be sure that nothing inside the package is damaged. Keep the original package in a
safe place for future use.
Rear Panel View
1. Programmable outlets: connect to non-critical loads
2. Output receptacles: connect to mission-critical loads.
3. AC input
4. Input circuit breaker
5. Network/Fax/Modem surge protection
6. Emergency power off function connector (EPO)
7. USB communication port
8. RS-232 communication port
9. SNMP intelligent slot
10.External battery connector
Models UPS8-800, UPS8-1100, UPS8-1500
Models UPS8-2000, UPS8-2200, UPS8-3000
Operating Principle
The operating principle of the UPS is shown below. The UPS is composed of mains input, EMI/RFI lters, inverter, battery
charger, DC-to-DC converter, battery, AVR TX and UPS output.

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Install the UPS
For safety consideration, the UPS is shipped out from the factory without connecting battery wires. Before installing the UPS,
follow these steps to re-connect battery wires.
Connect Battery Wires:
Step 1: Remove front panel.
Step 2: Connect the AC input and re-connect battery wires.
Step 3: Replace front panel.

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Rackmount Installation (with 4-point rail kit):
Step 1: Mount the 4-point rail kit to the rack. Use the (8) 10-32 screws provided to mount left and right support rails (front and
rear).
Step 2: Attach the mounting brackets to the UPS. CAUTION—DO NOT use mounting brackets to lift the UPS; brackets are
only to secure it to the rack.
Step 3: Place UPS on the support rails and secure in place with front screws, allowing the horizontal rails to support the weight
of the UPS.
Tower Installation:
NOTE: When installing the UPS or battery pack with feet, keep 2.75 inches (70mm) distance from the edge of the unit.

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Set Up the UPS
Step 1: UPS Input Connection.
Plug the UPS into a two-pole, three-wire, grounded receptacle only. Avoid using extension cords.
Step 2: UPS Output Connection.
There are two kinds of outputs: programmable outlets and general outlets. Connect non-critical devices to the programmable
outlets and critical devices to the general outlets. During power failure, you may extend the backup time to critical devices by
setting shorter backup time for non-critical devices.
Step 3: Communication Connection.
Communication ports:
• USB Port or RS-232 Port:To allow for unattended UPS shutdown/start-up and status monitoring, connect the communication
cable, one end to the USB/RS-232 port and the other to the communication port of your PC. With the monitoring software
installed, you can schedule UPS shutdown/start-up and monitor UPS status through the PC.
NOTE: USB port and RS-232 port can’t work at the same time.
• Intelligent Slot: The UPS is equipped with an intelligent slot ideal for either an SNMP or Dry Contact/Relay card. When
installing either an SNMP or Dry Contact/Relay card in the UPS, it will provide advanced communication and monitoring
options.
Step 4: Surge Protection.
Connect a single modem/phone/fax line into surge-protected “IN” outlet on the back panel of the UPS unit. Connect from “OUT”
outlet to the equipment with another modem/fax/phone line cable.
Step 5: Disable and Enable EPO Function.
Keep the pin 1 and pin 2 closed for UPS normal operation. To activate EPO function, cut the wire between pin 1 and pin 2.
Fax/Phone Surge Port
It’s in closed status for UPS normal operation.

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Step 6: External Battery Connection.
Connect one end of external battery cable to UPS unit and the other end to battery box. Use supplied battery connection wire
in connection port of UPS unit and plug the other end to battery bank.
CAUTION: Connection to External Battery shall be installed by SERVICE PERSONNEL only.
NOTE: External battery boxes can only be connected to one (1) UPS.
Step 7: Turn the UPS on.
Press the ON/Mute button on the front panel for two seconds to power on the UPS.
NOTE: The battery charges fully during the rst ve hours of normal operation. Do not expect full battery run capability during
this initial charge period.
Step 8: Install software.
For optimal computer system protection, install UPS monitoring software to fully congure UPS shutdown. Follow steps below
to download and install monitoring software:
1. Go to the website http://www.power-software-download.com
2. Click ViewPower software icon and then choose your required OS to download the software.
3. Follow the on-screen instructions to install the software.
4. When your computer restarts, the monitoring software will appear as an orange plug icon located in the system tray, near
the clock.

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Battery Replacement
NOTICE: This UPS is equipped with internal batteries and only service personnel can replace the batteries.
CAUTION! Consider all warnings, cautions, and notes before replacing batteries.
Note: Upon battery disconnection, equipment is not protected from power outages.
Step 1: Remove front panel.
Step 2: Disconnect battery wires.
Step 3: Pull the battery box out by removing two screws on the front panel.
Step 4: Remove the top cover of battery box and replace the inside batteries.

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Step 5: After replacing the batteries, return battery box to original location; screw tightly.
Step 6: Re-connect the battery wires
Step 7: Replace front panel.

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Battery Kit Assembly
NOTICE: Assemble the battery kit rst before installing it inside of UPS. Select correct battery kit procedure (two, four, or six
battery kit listed below) to assemble it.
TWO (2) Battery Kit:
Step 1: Remove adhesive tapes.
Step 2: Connect all battery terminals per diagram.
Step 3: Put assembled battery packs on one side of plastic shells.
Step 4: Cover the other side of plastic shell as shown. The battery kit is then fully assembled.

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FOUR (4) Battery Kit:
Step 1: Remove adhesive tapes.
Step 2: Connect all battery terminals per diagram.
Step 3: Put assembled battery packs on one side of plastic shells.
Step 4: Cover the other side of plastic shell as shown. The battery kit is then fully assembled.

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SIX (6) Battery Kit:
Step 1: Remove adhesive tapes.
Step 2: Connect all battery terminals per diagram.
Step 3: Put assembled battery packs on one side of plastic shells.
Step 4: Cover the other side of plastic shell as shown. The battery kit is then fully assembled.

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Button Function
ON/MUTE • Turn On: Press and hold this button for at least 2 seconds to turn the UPS on.
• Mute Alarm: After UPS is turned on in battery mode, press and hold this button for at least 3
seconds to disable or enable alarm system. But it’s not applied to the situations when warnings or
errors occur.
• Up Key: Press this button to display previous selection in UPS setting mode.
• Switch to UPS Self-Test Mode: Press and hold ON/MUTE button for 3 seconds to enter UPS
self-testing while in AC mode.
OFF/ENTER • Turn Off: Press and hold this button for at least 2 seconds to turn the UPS off.
• Confirm Selection Key: Press this button to confirm selection in UPS setting mode.
SELECT • Switch LCD Message: Press this button to change the LCD message for input voltage, input
frequency, battery voltage, output voltage, and output frequency.
• Setting Mode: Press and hold this button for 3 seconds to enter UPS setting mode when UPS is
off.
• Down Key: Press this button to display next selection in UPS setting mode.
SELECT + OFF/ENTER • Rack or Tower Display Switch: Press SELECT and OFF/ENTER buttons simultaneously for 3
seconds. The display changes from/to Rack to/from Tower.
OPERATION
Button Operation
LCD Panel
Rack Display
Tower Display

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Display Function
Backup Time Information
Indicates the backup time in pie chart.
Indicates the backup time in numbers.
H: hours, M: minutes
Warning & Fault Information
Indicates that warning and fault occurs.
Indicates the warning fault codes, which are listed in detail in this manual.
Setting Operation
Indicates the setting operation.
Input/Output & Battery Information
Indicates the output/input voltage, output/input frequency or battery voltage.
V: output voltage, Hz: frequency
Load Information
Indicates the load level by 0-25%, 26-50%, 51-75%, and 76-100%.
Indicates overload.
Indicates the load or the UPS output is short circuited.
UPS Status
Indicates that programmable management outlets are working.
Indicates that the UPS alarm is disabled.
Indicates the UPS powers the output directly from the mains.
Indicates the battery charger is working.
Indicates the UPS is working in boost mode.
Indicates the UPS is working in buck mode.
Battery Information
Indicates the battery level by 0-25%, 26-50%, 51-75%, and 76-100%.
Indicates low battery.
Indicates there is something wrong with the battery.

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Audible Alarms
Description Buzzer Status
Battery Mode Sounds every 10 seconds
Low Battery Sounds every 2 seconds
Overload Sounds every second
Fault Continuously sounds
Abbreviations in LCD Display
Abbreviation Display Meaning
ENA Enable
DIS Disable
ESC Escape
ON ON
OK OK
EP EPO
TP Temperature
CH Charger
RAC Rack Display
TOE Tower Display
SF Site Fault
EE EEPROM Error
BR Battery Replacement

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UPS Setting
Interface Setting
You may choose the following output voltage:
110: presents output voltage as 110VAC
115: presents output voltage as 115VAC
120: presents output voltage as 120VAC (default)
127: presents output voltage as 127VAC
Interface Setting
ENA: Programmable outlets enable (default)
DIS: Programmable outlets disable
Interface Setting
Setting the backup time limit in minutes from 0-999 for programmable outlets which
connect to non-critcal devices on battery mode.
01: Output Voltage Settings
02: Programmable Outlets Enable/Disable
There are two parameters to set up
the UPS:
• Parameter 1: For program alter-
natives. Refer to below table for
details.
• Parameter 2: For setting options
or values for each program.
03: Programmable Outlets Setting

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Interface Setting
Set up the maximum charger current.
1/2/4/6/8: Setting the maximum charger current at 1/2/4/6/8A (default: 8A)
Note: This setting is only effective for super charger.
Interface Setting
RAC: The LCD display is horizontal.
TOE: The LCD display is vertical.
Interface Setting
Parameter 2: Set up backup time on battery mode for general outlets.
0-999: Setting the backup time in minutes from 0-999 for general outlets on battery
mode.
DIS: Disable the autonomy limitation and the backup time will depend on battery
capacity. (default)
Note: When setting is “0”, the backup time will be only 10 seconds.
Interface Setting
Parameter 2: Set up the battery total AH of the UPS.
7-999: Setting the battery total capacity from 7-999 in AH.
Please set the correct battery total capacity if external battery bank is connected.
04: Maximum Charger Current Setting
05: LCD Display Direction Setting
06: Autonomy Limitation Setting
07: Battery Total AH Setting

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00: Exit Setting
Steps for setting programmable outlet
Step 1:
Before entering setting mode, the UPS should be in Stand-by mode
(off-charging) and make sure the battery is connected. The LCD
display is shown at right.
Step 2:
Press and hold the “Select” button for 3 seconds to enter Setting
mode.
Step 3:
Press the “Up” button (ON/MUTE) to switch to “02” of program list.
Then press “Enter” button to enter value setting of parameter 2.
Press the “Up” button to change the value to “ENA” to enable the
programmable outlet function. Then press “Enter” button again to
conrm the setting.
Step 4:
Press the “Up” button (ON/MUTE) again to switch to “03” of
program list. Then press “Enter” button for setting programmable
outlet time. Push “Up” button to change the value of backup time
desired. Then press “Enter” to conrm the setting.
Step 5:
Press “UP” button (ON/MUTE) to switch to “00” of program list. Then press “Enter” button to exit setting menu.
Step 6:
Disconnect AC input and wait until the LCD display is off. The new setting will be activated when turning the UPS on again.
This manual suits for next models
6
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