LOYDS SMARTFLOOR Hilux D-Cab User manual

1
Manual nr 15013374 Rev0
Loyds Industri AS 2017-03-27
SMARTFLOOR
Hilux D-Cab & X-Cab
Installation Manual

2
Recommended torque for screws:
4,2mm Selfdrilling: 3,6 NM
6mm: 6 NM
8mm: 10 NM
10mm: 42 NM
10-13 mm
10-13 mm Torx Bits
TX 20
TX 25
TX 30
Revision Record
Rev nr Date Page Picture Update New Deleted
steps
Tools
CLICK

3
15012650 Kit Complete Hilux D-cab
15012640 Kit Complete Hilux X-cab
Item Quantity Part Number Description
A 1 15010859 RD Drawer 1000 1200 MainAssy
B 1 15012649 Steelbracket Set Hilux D-cab
C 1 15012645 Floor Set Hilux D-cab
Item Quantity Part Number Description
A 1 15010859 RD Drawer 1000 1200 MainAssy
B 1 15012647 Steelbracket Set Hilux X-cab
C 1 15012639 Floor Set Hilux X-cab
A
A
C
C
B
B

4
15012645 Floor Set Hilux D-cab
15012645 Floor Set Hilux D-cab
Item Quantity Part Number Description
C1 1 15012644 Floor Right Hilux D-cab
C2 1 15012643 Floor Left Hilux D-cab
C3 1 15012638 U-prole 12mm L=1329
C1
C2
C3
15012639 Floor Set Hilux D-cab
15012639 Floor Set Hilux D-cab
Item Quantity Part Number Description
C4 1 15012637 Floor Right Hilux X-cab
C5 1 15012636 Floor SF Left Hilux X-cab
C3 1 15012638 U-prole 12mm L=1329
C4
C5
C3

5
B3
B3
B2
B2
B1
B1
B6
B7
B9
15012649 Steelbracket Set Hilux D-cab
Item Quantity Part Number Description
B1 1 15012626 Bracket Rear Left HiluxASSY
B2 1 15012627 Bracket Rear Right HiluxASSY
B3 2 15012635 Bracket Latch Middle HiluxASSY
B4 1 15012631 Bracket Front w Latch HiluxASSY
B5 2 15012633 Fix Bracket Side Front Hilux X-cabASSY
B6 1 15012677 Bracket Right Between Drawer & Front D-cabASSY
B7 1 15012679 Bracket Left Between Drawer Front D-cabASSY
B8 4 05-99406 Distance Pad Floor 10x40x100
Item Quantity Part Number Description
B1 1 15012626 Bracket Rear Left HiluxASSY
B2 1 15012627 Bracket Rear Right HiluxASSY
B3 2 15012635 Bracket Latch Middle HiluxASSY
B4 1 15012631 Bracket Front w Latch HiluxASSY
B5 2 15012633 Fix Bracket Side Front Hilux X-cabASSY
B8 4 05-99406 Avstandskloss Gulvskjøt
B9 1 15012680 Bracket Right Between Drawer & Frot X-cabASSY
B10 1 15012682 Bracket Left Between Drawer Front X-cabASSY
B3
B3
B5
B5
B8
B8
B8
B8
B8
B8
B10
B4
B4
B5
B5
15012647 Steelbracket Set Hilux X-cab

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15010236 HandleAssy
Item Quantity Part Number Description
A8 1 15009441 Handle Tube 25x15x286
A9 2 15009442 Spacer Ø8,3x18x30 Nylon Black
A10 2 15009443 Spacer Ø8,1x13x6mm Galv
A11 2 15009444 Screw M8x50 Cylinderh Hex
A12 2 8 NMU Mutter M8 Nyloc DIN985
A13 2 8,4x17x2 M8 Washer, DIN 125
A14 2 15009438
End Plug Tube 25x15 Inside
15010236 Handle Assy
A8
A10
A13
A14
A13
A10
A9
A12
A12
A11
A11
A9 A14

F4
F1
F13
F10
F7
F16
F19
F2
F11
F8
F17
F20
F5
F14
F3
F12
F9
F18
F21
F6
F15
7
Fitting Kit
15003551
M6x16 TX30 pan (DIN 7985) 15009568 Screw 4,8x32 Selfdrill Counters Torx Elz 15005497 Latch Cup Black Ø90 Ø12x15 1000Kp
15005884
Washer Latchcup for Ø8 8x40 M8x40mm Bolt, DIN 933, sort 15007019 D-prole Rubber 14x12 3440151
6x16 6k
M6 Bolt, DIN 933 8x20 6K 8x20 6K Elz 8.8 Din 933 8,4x17x2 M8 Washer, DIN 125

8
6.
L&R
L&R
L&R
L&R
D-Cab
L&R
LH
3x3x
2x
X-Cab
6x
1. 2.
3. 4.
5.
B5
B4
2F
F7
3F
B6/B7/
1F
F7 5F F7
4F
B10
F8
F9

9
L&R
8F
F7
RH
L&R
L&R
L&R
D-Cab
X-Cab
A
A
see page 6, art.no 15010236
4x
7. 8.
9. 10.
11. 12.
6F
B6
7F
B9
9F
F9 F7
F7
B3 B1 / B2
F8
F9

10
F1
L&R
L&R
L&R
L&R
6x
13. 14.
15. 16.
17. 18.
F8
F8 F8
F9 C2 / C5
C1 / C4
C3

11
D-Cab X-Cab
30x 26x
6x
19. 20.
21. 22.
23. 24.
F5
F2 F2
F4
F3