LSIS XGT Series User manual

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Human Machine Interface
User’s Manual
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Read this
manual carefully before
installing,
wiring, operating, servicing
or inspecting this equipment.
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Keep this manual within easy reach
for quick reference.
GT Panel Series
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Profibus-DP Slave
Profibus-DP I/F

Safety Precautions
1
Before using the product…
To use the product safely and effectively, please read this instruction manual thoroughly before use.
► Please keep to the safety precaution, for it is to prevent accidents and potential danger from
occurring.
► Safety precaution is classified into ‘Warning’ and ‘ aution’ and their meanings are as follows.
Violating the instruction may result in serious personal injury or death.
Violating the instruction may result in slight personal injury or product
damage.
► The indicated illustrations on the product and in the manual have the following meanings.
Be cautious, for danger may be present.
Be cautious, for there is a possibility of an electric shock.
► After reading the instruction manual, keep it handy for quick reference.
Warning
Caution

Safety Precautions
2
Design Precautions
Design Precautions
Installation Precautions
Install a safety circuit external to the HMI to protect the whole control system in case of
external power supply trou le.
Serious trouble may occur to the entire system due to erroneous output/operation of the HMI.
Warning
In/output signal or communication ca le should e at least 100mm apart from
High-voltage/power wires.
Otherwise, it may cause erroneous output/operation.
 Use the HMI in an environment that meets the general specification contained in this
manual or datasheet.
Otherwise, it could result in electric shock, fire, erroneous operation or deterioration.
 In case of much vi ration in the installed environment, e sure to insulate the HMI from
direct vi ration.
Otherwise, it could result in electric shock, fire or erroneous operation.
 Be sure not to let foreign su stances such as conductive de ris inside the product.
Otherwise, it could result in electric shock, fire or erroneous operation.
Caution
Caution

Safety Precautions
3
Wiring Precautions
 Be sure to turn off the HMI and external power efore wiring.
Otherwise, it may result in an electric shock or damage to the product.
 Wire correctly y checking each of the product’s rated voltage and terminal layout.
Otherwise, it may result in fire, electric shock or erroneous operation.
 Tighten terminal screws with specified torque when wiring.
If terminal screws are loose, it may result in short circuits, fire or erroneous operation.
 Use the exclusive HMI 3-type grounding for the FG terminal.
If not grounded, it may result in erroneous operation.
 Be sure not to let any foreign su stances such as wiring de ris inside the module.
Such debris may cause fire, damage or erroneous operation.
Caution
Warning

Safety Precautions
4
Startup and Maintenance Precautions
Disposal Precaution
 Do not touch the terminals while power is on.
Otherwise, it may cause electric shock or erroneous operation.
 Turn off the PLC and external power when cleaning or tightening the terminal.
Otherwise, it may cause electric shock or erroneous operation.
 Do not charge, disassem le, heat, short circuit, solder, etc. the attery.
Mishandling the battery may cause overheating, crack, fire and may result in injury or fire.
 Do not disassem le PCB from the product case or modify the product.
Otherwise, it may result in fire, electric shock or erroneous operation.
 Use cellular phone or walky-talky at least 30cm away from the PLC.
Otherwise, it may result in erroneous operation.
 When disposing of this product or attery, treat it as industrial waste.
Otherwise, it may cause poisonous pollution or explosion.
Warning
Caution
Caution

Revision History
Revision History
Version Date Contents Revised location
V1.0 ’11.8 First Edition -
※ The number of User’s manual is indi ated the right side of the ba k over.
LS Industrial Systems Co
ⓒ ., Ltd 2011 All Rights Reserved.

About the Manual
3
Thank you for purchasing the HMI of LS Industrial Systems Co., LTD.
or right use of the product, read carefully the manual to understand the functions, performance, installation and
programming of the product you have purchased before use it and make sure that this manual is delivered to the
final user and person in charge of maintenance.
The following manual deals with use of the product.
When necessary, read the following manuals and place an order.
Otherwise you can download PD files by signing in our company’s home page http://eng.lsis.biz/.
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Contents
8
Chapter. 1 Introduction ................................................................................................... 1-1~1-2
1.1 Introduction .................................................................................................................................................................... 1-1
1.2 Special Feature ............................................................................................................................................................. 1-1
1.3 Product Configuration ................................................................................................................................................... 1-1
1.3.1 Model Name Marking ........................................................................................................................................ 1-1
1.3.2 T e Number of Mountable System ................................................................................................................... 1-1
1.4 Software for Using t e Product .................................................................................................................................... 1-2
1.4.1 XP-Builder .......................................................................................................................................................... 1-2
1.4.2 C ecking t e version of Profibus-DP I/F Module ............................................................................................. 1-2
Chapter. 2 Product Specification ..................................................................................... 2-1~2-4
2.1 General ......................................................................................................................................................................... 2-1
2.2 Performance Specification ........................................................................................................................................... 2-2
2.2.1 Performance Specification ................................................................................................................................. 2-2
2.2.2 Installable XGT Panel ........................................................................................................................................ 2-2
2.3 Part Name ..................................................................................................................................................................... 2-3
2.4 Communication Cable Specification ............................................................................................................................ 2-4
2.4.1 Profibus-DP Cable Specification ....................................................................................................................... 2-4
Chapter. 3 Installation and Trial Run ............................................................................ 3-1~3-5
3.1 Installation Environment ............................................................................................................................................... 3-1
3.2 Cautionary Notes .......................................................................................................................................................... 3-2
3.3 Setting Sequence ......................................................................................................................................................... 3-3
3.4 Parameter Setting in XP-Builder .................................................................................................................................. 3-4
3.5 Connection of Product ................................................................................................................................................. 3-4
3.5.1 Profibus-DP I/F Module Connection ................................................................................................................. 3-4
3.5.2 Example of connecting between stations ......................................................................................................... 3-4
3.6 Trial Run ........................................................................................................................................................................ 3-5
3.6.1 Caution in Configuring t e System .................................................................................................................... 3-5
Chapter. 4 Syste Configuration .................................................................................. 4-1~4-1
4.1 Various Ways of System Configuration ....................................................................................................................... 4-1
4.1.1 System t at consists of One Master and Several XPs .................................................................................... 4-1
4.1.2 System t at consists of One Master, Several XPs and ot er various Slaves ................................................ 4-1

Contents
9
Chapter. 5 Profibus-DP Co unication ...................................................................... 5-1~5-7
5.1 Introduction ................................................................................................................................................................... 5-1
5.2 Sending/Receiving Processing of Profibus-DP Communication ............................................................................... 5-2
5.3 Sequence to Operate Profibus-DP Communication .................................................................................................. 5-3
5.4 Profibus-DP Communication Setting ........................................................................................................................... 5-4
5.4.1 Setting Profibus-DP on XP-Builder ................................................................................................................... 5-4
Chapter. 6 Setting Exa ple .......................................................................................... 6-1~6-6
6.1 Profibus-DP Communication ....................................................................................................................................... 6-1
6.1.1 Example System ................................................................................................................................................ 6-1
6.1.2 Setting Slave (XP) Parameter ........................................................................................................................... 6-2
6.1.3 Setting Master Configuration (In case of Sycon) .............................................................................................. 6-3
6.2 XP-Builder Device Settings .......................................................................................................................................... 6-5
6.2.1 Editing Object ..................................................................................................................................................... 6-5
Chapter. 7 Diagnosis Function ....................................................................................... 7-1~7-4
7.1 Diagnosis Information ................................................................................................................................................... 7-1
7.1.1 Profibus-DP Diagnosis Information Area ......................................................................................................... 7-1
7.1.2 LED Information ................................................................................................................................................ 7-2
7.2 Troubles ooting ............................................................................................................................................................ 7-3
Appendix .......................................................................................................................... A-1~A-2
1. Terminology ..................................................................................................................................................................... A-1
2. Dimension ....................................................................................................................................................................... A-2

Chapter 1 Introduction
1-1
Chapter 1 Introduction
1.1 Introduction
This user manual describes Profibus-DP I/F module out of XGT PANEL system net ork. Profibus-DP I/F, a orld-class field
bus based on 12M bps high-speed communication, is responsible for communication bet een XGT PANEL and Profibus
Master (e.g. XGT series Profibus Master module) and provides Bus-type topology and total 9 kinds of communication speed to
enable it to compose of a flexible filed bus system. Especially, since Profibus-bus is the field bus that has the highest rate of
occupancy in the orld market, it can configure an automatic system by associating ith any other device.
Refer to the follo ing S/W along ith this user manual to program:
• XP-Builder (Tool): V1.24
o r above
• XGT-Panel SW: V1.24 or above
1.2 Special Feature
XP Profibus-DP I/F Module has the follo ing special features:
(1) Comply ith PROFIBUS DP-V0 protocol.
(2) Available to send up to 224-byte in/output data
(3) Provide DP-Slave status and diagnosis functions
(4) Available to mount one set to XGT PANEL
(5) Available to connect to 32 stations per segment on bus topology
(6) Provide total 9 types of communication speed
1.3 Product Configuration
1.3.1 Model Name Marking
This section describes the product configuration of XP Profibus-DP I/F Module.
Model Name Description Remark
XPO-PSEA Profibus-DP I/F
1.3.2 The Number of Mountable S stem
Only one set is mountable to HMI device on XP Profibus-DP I/F Module

Chapter 1 Introduction
1-2
1.4 Software for Using the Product
The follo ing section describes main programming tools and other soft are to use Profibus-DP I/F Module. For
more accurate application of program and communication, refer to the follo ing information and apply it to the
system.
1.4.1 XP-Builder
XP-Builder helps the user to set communication parameters to run Profibus-DP I/F Module and to do nload to relevant
drivers.
Those settings are executed through “Project Property”-> “Device Settings” screen of XP-Builder as done for general
serial communication settings.
[Figure 1.4.1] Setting Screen of XP-Builder Profibus-DP
1.4.2 Checking the version of Profibus-DP I/F Module
Each communication module has a label sho ing product information on its external case.
Profibus-DP I/F Module has a label attached to its back ith its model name and version ritten.

Chapter 2 Product Specification
2-1
Chapter 2 Product Specification
2.1 General
The general specifications of Profibus-DP I/F module (XPO-PSE ) are as follows.
No. Items Specifications Related standards
1 mbient
temperature 0 ~ 50 °C
2 Storage
temperature
−20 ~ +60 °C
3
mbient
humidity
10 ~ 85%RH (Non-condensing)
4 Storage humidity 10 ~ 85%RH (Non-condensing)
5 Vibration
resistance
Occasional vibration -
Frequency cceleration mplitude times
IEC61131-2
5 ≤ f < 9Hz
− 3.5mm
10 times each
directions
(X, Y and Z)
9 ≤ f ≤ 150Hz 9.8m/s
2
(1G) −
Continuous vibration
Frequency cceleration mplitude
5 ≤ f < 9Hz
− 1.75mm
9 ≤ f ≤ 150Hz
4.9m/s
2
−
6 Shock
resistance
• Peak acceleration: 147 m/s2(15g)
• Duration: 11ms
• Half-sine, 3 times each direction per each axis
IEC61131-2
7 Noise resistance
Square wave
Impulse noise
C System: ±1,500V
DC System: ±1,000V
LSIS standard
Electrostatic
discharge 6kV (Contact discharge) IEC61131-2 IEC61000-4-2
Radiated
electromagnetic
field noise
27 ~ 500 MHz, 10V/m IEC61131-2,
IEC61000-4-3
Fast transient/bust
noise
Segme
nt
Power supply
module
Digital/analog input/output
communication interface IEC61131-2
IEC61000-4-4
Voltage 2kV 1kV
8 Environment Free from corrosive gasses and excessive dust
9 Operating
height Up to 2,000 ms (6.562ft)
10
Pollution
degree 2 or less
11 Cooling ir-cooling
Note
1) IEC(International Electro-technical Commission) : This international NGO promotes global cooperation for standardization in the electrical
and electric technology field and issues international standards as well as operates relevant compliance assessment regimes as an
international electricity standard commission)
2) Pollution Degree: n index showing pollution degree of the service environment, which decides the device’s insulation performance. For
example, pollution degree 2 refers only to common non- conducting pollution. But, it also refers to the state in which temporal conduction
caused by condensation.

Chapter 2 Product Specification
2-2
2.2 Performance Specification
This section describes the system’s configuration standard according to the media of Profibus-DP I/F Module.
Refer to the following table to configure the system.
2.2.1 Performance Specification
Item Standard
PROFIBUS-DP
Module Type PROFIBUS Option Module for XGT Panel
Network Type PROFIBUS-DP
Support Slave Protocol DP-V0
Standard EN50170/DIN19245
Interface RS-485(electricity)
Topology Bus Way
Modulation Method NRZ(Non Return to Zero)
M C(Media pproaching) Local Token Ring
Maximum Transmission distance and
Baud rate
(Embedded uto Baud rate Function)
Transmission distance(m) Baud rate(bps)
1,200 9.6k/19.2k/93.7k
1,000 187.5k
400 500k
200 1.5M
100 3M/6M/12M
Maximum contact station number per
network 126 stations
Maximum contact station number per
segment 32 stations(Include master), vailable to set 0 through up to 125 stations
Service Cable
(Same as Smart I/O Pnet Cable) Twisted Pair Cable (Refer to 2.4 Cable Standard)
Maximum in/output data size per slave Input 224/ Output 224 byte
Setting Type 1,2,4,8,16,32,48,64,104,112 Words
Number of mounted I/O module 1 set
Mounted Location XP back ux slot
2.2.2 Installable XGT Panel
XGT Panel Interface
XP30- BTE/TTE X No mountable
XP50- TTE X No mountable
XP30- BT Mountable
XP30 - TT Mountable
XP50 - TT Mountable
XP70 – TT (DC/ C) Mountable
XP80 – TT (DC/ C) Mountable
XP90 - TT Mountable

Chapter 2 Product Specification
2-3
2.3 Part Name
Each part of Profibus-DP Module has the following name:
. LED Sector
Category Name Normal bnormal Description
1 PWR LED ON OFF Module’s power status
2 RUN LED ON OFF When it is in Data Exchange Mode, It turns ON
3 ERR LED OFF ON
- Master parameter error
- Master configuration error
- Watchdog error
- XP Body configuration parameter error
B. Profibus I/F Connector Sector
- D-SUB 9 Pin Female
B
B
B
B
A
A
A
A
ERR
LED
Sector
PWR
RUN
Hole for module fixation

Chapter 2 Product Specification
2-4
2. Communication Cable Specification
Cables that comply with Profibus standard for Profibus-DP shall be used and the Company recommends using the cable with the
following specification:
2. .1 Profibus-DP Cable Specification
1) Cable Specification
Category Specification
Cable
Belden Network Cable
Type: Network Components
Protocol: FMS-DP
Certification: No
Order No.: 3077F, 3079
WG
22
Type
BC-Bare Copper
Insulation
PE-Polyethylene
Insulation Strength
0.035(Inch)
Shield
luminum Foil-Polyester
Tape/Braid Shield
Capacitance
8500pF/ft
Impedance
150Ω
Number of core
2 Cores

Chapter 2 Product Specification
2-5
2) Connector’s structure and connector wire method
(1) Input wire: green line is connected to 1, red line is connected to B1.
(2) Output wire: green line is connected to 2, red line is connected to B2
(3) Shield is connected to connector’s clamp.
(4) When installing the connector in terminal, install cable at the 1.B1.
<connector structure> <cable structure>
<connector wire method>
3) Profibus-DP Terminating
- Connection Connector
Red
Green
Shield
Covering
25m
m
13
7
In Out
A1
B2
A2
B1
On
Off
Terminal
switch
cable
connection part
(terminal unit)
shield
connection
part (clamp)
Output wire
Input wire
A1 B2 A2 B1
A1 B2 A2 B1
Cable
connection unit
Terminating switch
ON: termination
OFF: No termination
1 B1
2 B2
1 B1
2 B2
O
N
OFF
O
N
OFF
<Terminal connection>
<Branch connection>

Chapter 3 Installation and Trial Run
3-1
Chapter 3 Installation and Trial Run
3.1 Installation Environment
(This section is as described in 10.1.1. Installation Environment of “XGT Panel User Manual.
This machine has high reliability regardless environment. But for reliability and stability, be careful the followings
(1 Environment condition
(a Install at the panel which can protect this machine from water and dust.
XGT Panel is designed by IP65 Standard in front parts and IP20 Standard in rear parts.
(b Install at the place where impact and vibration is not continuously applied.
XGT Panel is designed to meet IEC standard (IEC 61131-2 .
(c Do not expose this machine to direct light.
(d Do not install at the place where rapid temperature change can occur.
Moisture by rapid temperature change can cause malfunction and damage.
(e This machine should be installed within 0 ~ 50°C, otherwise the screen may be changed or cause malfunction
(f This machine should be installed within 10~85% relative-humidity.
Moisture by rapid temperature change can cause malfunction and damage.
(g Avoid corrosive gas and burnable gas.
(2 Installation construction
(a When doing screw’s processing or wiring construction, be careful that the remains do not enter the XGT Panel inside.
(b Install at the place where you can easily control.
(c Do not install with high voltage machine within same Panel.
(d Keep distance of more than 100mm from duct for wiring and peripheral machine.
(e Ground at the place where few noises develop.
(3 Anti-heat design of control panel
(a In case of installing XGT Panel in the airtight panel, consider the heat by other machine as well as own heat. In case that the air
circulates through a ventilating opening or a general pan, XGT Panel system can be influenced by in-draft of dust or gas.
(b We recommend you to install a filter or to use an airtight heat exchanger.
Remark
Anti-water and anti-vibration standard
► IP standard is IEC 529 standard (international anti-water grade regulation and it can be divided into protection grade against
invasion of solid matter and protection grade against invasion of water.
► In the IP65 certification, it can be divided into protection against dust (6 and water jets from all sides (5 .
►IP20 is about protection against solid matter (2 whose diameter is more than 12mm and IP2 doesn’t have protection about water
(0

Chapter 3 Installation and Trial Run
3-2
3.2 Cautionary Notes
(This section is as described in 10.1.2 Cautionary Notes of “XGT Panel User Manual”.
It describes the notice from opening to installation.
• Do not drop or cause heavy impact.
• Do not disassemble voluntarily. When doing this, we are not responsible for the product.
• When wiring, be careful that the remains do not enter into XGT Panel.

Chapter 3 Installation and Trial Run
3-3
3.3 Setting Sequen e
This section describes the sequence from setting the product to driving. Install and set parameters to run the system in
the following sequence:
Note
1 Profibus-DP I/F Module ’ s address shall be set via relevant software.
2 After setting address and parameters, make sure to turn off the power and then turn it off.
Start
Check functions and standard
Power off HMI and mount the module to
AUX slot of
HMI.
After inserting power, monitor LED state
of the communication module
(“PWR”LED On
Connect XP-Builder to XGT Panel with
the cable
.
After selecting Profibus-DP from “Project
Property of XP-Builder->Select Device”,
execute detailed settings
Turn off XP Panel
Perform Profibus-DP communication
Download parameters.
: If the chosen address has been already used by other module on the
network, collision between addresses may take place.
After connecting the module to
corresponding devices, power on XP
Panel
: Newly set address and in/output size will be applied to Profibus-DP
I/F Module.

Chapter 3 Installation and Trial Run
3-4
The following parameters can be set up in XP-Builder:
Item Range and Content Remark
Address 0 ~ 125
-
Input Size 1 Word ~ 112 Words
10 types
Output Size 1 Word ~ 112 Words
10 types
3.5 Conne tion of Produ t
3.5.1 Profibus-DP I/F Module Conne tion
I/F connector for Profibus-DP is DSUB 9Pin and it has the following pin signals:
No Pin Name
1 -
2 -
3 TX/RX+
4 RTS
5 GND
6 -
7 -
8 TX/RX-
9 -
3.5.2 Example of onne ting between stations
To directly connecting to the Mater Station, connect to No. 3 and 8 Pin only as seen in the figure below:
Master Station Slave Station
Pin Signal Pin Signal
3 TX/RX+ 3 TX/RX+
5 GND 5 GND
6 5V 6 5V
8 TX/RX- 8 TX/RX-
3.4 Parameter Setting in XP-Builder