Lumag MD500H PRO User manual

Distribution Limited
Mini Dumper
Operator’s Manual
MD500H PRO
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
Ensure you read and understand how to operate
the machine safely. Check your machines oil
levels before every use.

Lumag Servicing and
Maintenance Schedules
Engine Service & Maintenance Schedule
Machine Service & Maintenance Schedule
Item Checks/Work Each Use 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Engine Oil Check Level X
Change X (1) X
Air Filter Check X
Clean X (3)
Replace X (4)
Sediment Cup Clean X
Spark Plug Check/Clean X
Replace X
Idle Speed Check/Adjust X (2)
Valve Clearance Check/Adjust X (2)
Fuel Tank Strainer Check/Clean X (2)
Combuster Chamber Inspect/Clean X (2)
Fuel Lines Check X (2)
Item Checks/Work Each Use Weekly 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Hydraulic Oil Check Level X
Change X (1) (2) X (2)
Gearbox Oil Check X
Change X (1) (2)
Fasteners Tension Check X
Clean Machine Clean X
All Other Moving Parts &
Cables
Lubricate X X (2)
Engine Oil 1000ml Lumag Engine 1
Gear Oil 1500ml Lumag Trans 1
Hydraulic Oil 5000ml Lumag Hyd 1
1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more oen in dusty areas &
4 = Replace paper element only
To maximise the life of your Lumag machine it needs to be serviced and maintained at every indicated month or
operang hour interval, whichever comes rst, in accordance with the below Schedules. Please note that failure to
service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void.

Distribution Limited
Service & Maintenance Record
Product Details: Model: __________________________________
Serial number: ____________________________ Purchase Date: ____________________________
Date: Description of checks/work carried out: Parts Used?
Y/N
Parts Invoice Number:
Dealers Name:
Engineers Name:
Engineers Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void

Distribution Limited
Service & Maintenance Record
Product Details: Model: __________________________________
Serial number: ____________________________ Purchase Date: ____________________________
Date: Description of checks/work carried out: Parts Used?
Y/N
Parts Invoice Number:
Dealers Name:
Engineers Name:
Engineers Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void

1. General
1.1 Information regarding the operating instructions
1.2 limitation of liability
1.3 copyright
2. Intended Use
3. safety instructions
3.1 warnings
3.2 General safety
3.3 Working and danger zone
3.4 Personal security
3.5 Fuel safety
3.6 Use and care of the machine
3.7 maintenance
3.8 Special safety
3.9 Electrical system
3.10 Residual hazards and protective measures
3.11 behavior in case of emergency
4. symbols
5. delivery
6. Features and Controls
7. commissioning
7.1 Add engine oil
7.2 Fill hydraulic oil
7.3 fill fuel
8. business
8.1 Starting the engine
8.2 Neutral
8.3 Stopping the motor
8.4 manual transmission
8.5 Raising and lowering the dump body
8.6 operating instructions
9. maintenance
9.1 preventive measures
9.2 Adjusting the coupling
9.3 Adjusting the control
9.4 Change lubrication / gear oil
9.5 Tensioning the endless tracks
9.6 Exchange of crawlers
9.7 Maintenance of the engine
9.8 Change the hydraulic oil
10. storage
11. transport
12. Troubleshooting
13. Technical specifications
14. environment
15. Guarantee / warranty / customer service
16. EC declaration of conformity
17. Assemblies of the machine / hydraulic diagram
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CONTENT

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1. GENERAL
1.1 Information on operating instructions
These operating instructions provide important information on handling the MINI-
RAUPENDUMER MD 500HPRO. Requirement for safe operation is the correct observance of
all specified safety and handling instructions. In addition, the rules governing the application
range of the machine local accident prevention regulations and general safety regulations must
be observed.
For your own safety and to protect third parties, the operating instructions carefully before the
initial start-up, otherwise there is risk of injury! As a product component, these operating
instructions must be kept at a known and for all users at all times accessible place and hand
them over to a third party for disclosure of the machine.
Machine designation
The name of the machine replaces the commercial designation of the object to which these
operating instructions - see cover sheet - applies.
reservations
Information on specifications, dimensions and illustrations of the machine as well as changes of
safety standards are subject to continued development and are not binding for the delivered
goods.
Printing and formulation errors.
1.2 limitation of liability
We have done our best to inform you as extensively as possible on the prevention of accidents
when operating the machine, but do not assume liability for information incomplete to listed risk
points and sources.
The manufacturer is not liable for damages due to:
– Failure to follow the operating instructions
– Improper use of the machine
– Improper installation, commissioning, operation and maintenance of the machine
– Operation of the machine is not properly mounted with defective or non-functional safety
and protective equipment
– Failure to observe the instructions in the operating instructions regarding transport,
storage, function, operation, maintenance and care of the machine
– Unauthorized modifications to the machine
– Inadequate monitoring of machine parts that are subject to wear
– Improper repairs
– Disaster caused by foreign objects and force majeure
1.3 copyright
All documents are protected by copyright. A transmission and reproduction of documents,
including excerpts, as well as communications of the contents to third parties are not permitted,
unless expressly agreed.
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GENERAL

2. INTENDED USE
The MINI-Tracked is a motorized wheelbarrow, hand-held and has a four-speed transmission
with two shift stages. Thanks to its efficient reduction gear, the machine is able to move in any
situation and under any load. The machine is suitable for small loading and transportation tasks
in landscaping and agriculture, taking into account the specifications and safety instructions
listed in this manual.
It can be moved with a total weight up to 500 kg only loads. The allowable tilt in the direction of
travel of 20 ° and transverse to the direction of 10 degrees must not be exceeded.
By default, the Mini-dumper is equipped with caterpillar tracks and a dump body. The unlocking
and tilting takes place hydraulically.
The MINI-Tracked is not approved for people promoting or animal transport. Also, it is forbidden
to use this machine to tow other machines, vehicles and / or equipment. This also applies to
special or emergency.
Any other or additional use is not considered improper. The manufacturer is not liable for any
resulting damage. The risk is borne solely by the user.
Observance of the operating and maintenance instructions and carrying out the maintenance
and adherence to the maintenance intervals are intended for use.
Persons who are not familiar with the operating instructions, children, youth
and persons with alcohol, drugs and medication influence may not operate
the machine.
Possible misuse
Safety devices may not be removed or bypassed. Use of non-approved
accessories.
The machine must not be used in commercial applications.
Caution - Risk of injury!
Safety and protective devices must not be overridden!
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INTENDED USE
SAFETY INSTRUCTIONS

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NOTE
3. SECURITY
This section gives a comprehensive overview of all important safety aspects for adequate
protection of the operator as well as for safe and trouble-free operation.
Failure to follow the instructions and safety information provided in this guide may result in
considerable danger.
3.1 warnings
Warnings are indicated in this manual by symbols, it are highlighted by a warning triangle safety
information for their personal safety, notes without a warning triangle relate to property damage
only.
The instructions must be followed to prevent accidents, personal injury and property damage.
DANGER
Failure to follow these instructions highest danger to life or the risk of life-threatening injuries.
Failure to follow these instructions can be fatal or serious injury.
ATTENTION
Failure to follow these instructions slight to moderate injury.
Failure to observe this instruction is a risk of damage to the engine or other property.
In addition, the manual contains other important passages that by the word
ATTENTION Marked are.
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3.2 General safety
Familiarize yourself with the machine. Proper training is essential for the safe operation
of this device. Incorrect operation or operation by untrained personnel can be
dangerous.
Read the manual of this machine carefully and observe the information stated on the machine
labels. Familiarize yourself with the application and limitations as well as the associated,
specific, potential hazards.
Familiarize yourself with the control panels and their appropriate use further. Learn how to stop
the machine quickly and off. Inexperienced operators should receive instruction from the staff
who are familiar with the machine. Only then they can operate the machine.
Besides the industrial safety instructions in this manual that apply to the application range of
machine safety, accident prevention and environmental protection regulations and the road
traffic regulations must be observed.
Operator responsibility
The operator must make the operator's manual available and ensure that the operator has read
and understood the operator. The instruction manual should be handed over to it. In addition, he
must train and inform about the dangers of handling the machine, the staff at regular intervals.
Furthermore, the operator is responsible for ensuring that the machine is always in perfect
condition.
Responsibility of the operator
Only trained persons are allowed to start, operate and switch off the machine. The operator
should be trained in the correct operation of the machine and be familiar with the necessary
safety devices. Insufficiently informed will endanger themselves and others due to improper use.
First time users should be instructed by the seller to familiarize yourself with the characteristics
of the engine operated machine, the intended use and the necessary safety devices.
Persons who are not familiar with the operating instructions, children, young people
under 18 and people with alcohol, drug and medication influence may not operate the
machine. Aged 16 and over are allowed to use the machine as part of a training and
under the supervision of a trained person.
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3.3 Working and danger zone
DANGER
Internal combustion engines during operation and fueling a special hazard. Always read
and follow the warnings and to the additional safety instructions given in parallel later in
this manual. Failure to do so could result in serious injury or death.
Risk of injury from moving machine parts or moving engine equipment. The operator is
liable for all damage to third parties and their property. Before commissioning and the start-up of
the machine the short range is essential to control!
1. Do not start the engine in enclosed spaces or garages. The exhaust gases of the engine
contains poisonous carbon monoxide. Staying in a carbon monoxide-containing
environment may lead to unconsciousness and death. Do not let run into the engine
indoors without proper ventilation and no way.
2. operate only with good visibility and light conditions.
3. Adjust the operating speed to the prevailing conditions.
4. When reversing special care to avoid slipping or falling.
3.4 Personal security
To minimize risk to the operator when handling the machine wearing expediently personal
protective equipment (PPE) is mandatory.
Observe the following precautions:
1. Dress properly. Wear long pants, non-slip shoes or boots and gloves. Do not wear loose
clothing, shorts and all kinds of jewelry. Protect them by tie it at shoulder height long hair.
Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelery or
long hair can be caught in moving parts.
2. Always wear personal protective equipment (PPE).
– Close-fitting work clothes that do not hinder the movement. Its main purpose is to
protect against being caught by moving parts.
– Hearing protection such as hearing protection, capsules, etc. to protect against hearing
damage.
WATCH OUT! Noise can be harmful. If the allowable noise level of
80 dB (A) is exceeded, a hearing protection must be worn.
– mouthguard to protect against respiratory diseases to retain fine dust or particles.
– Safety glasses with side protection To protect the eyes from dust or splinters.
– working gloves made of thick leather to protect against sharp edges, splinters or
excessive vibration.
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– Safety shoes or boots with steel toecaps to protect against rough, sharp-edged
surfaces or falling objects. Safety shoes also ensures a secure footing.
– Helmet to protect the head from falling objects and suspended loads.
He can protect them from injury even in tight situations.
3. Check your machine before commissioning. Make sure that all safety devices are properly
installed and working. Make sure that all nuts, bolts, etc. are tight.
4. You use the machine when it is in need of repair or in poor condition. Replace damaged,
missing or in need of repair parts before operating the machine. Check that no fuel leaks
and keep the machine in safe condition.
5. Remove or change never the guards. Therefore, check regularly their proper function.
6. Do not use the machine if they are not switched on by the motor switch or can be switched
off. All gasoline-powered devices that can not be controlled by the motor switch is
dangerous and must be replaced. Defective switches must be replaced at a service station.
7. Make it a habit that any adjustment tools and wrenches are removed before the machine
from the machine area. Tools or keys that are in the vicinity of a moving machine part can
lead to injuries.
8. Be attentive. Pay attention to what you are doing and use you if you use the machine your
common sense.
9. Do not overestimate yourself. Do not operate the machine when barefoot, in sandals or
similar lightweight footwear. Wear safety shoes to protect your feet and provide them grip
on slippery surfaces. Maintain a firm footing and always keep your balance. This allows for
better control of the machine in unexpected situations.
10. Avoid accidental starting. , Make sure that the motor is off before moving the machine or
performing any maintenance or service work. Transportation or maintenance work on a
running machine can cause accidents.
3.5 Fuel safety
DANGER
Internal combustion engines during operation and fueling a special hazard. Always read
and follow the warnings and to the additional safety instructions given in parallel later in
this manual. Failure to do so could result in serious injury or death.
1. When adding or draining the fuel tank, use a licensed waste fuel tank. Do this in a clean
place outdoors. Do not smoke and make sure that while you are operating the machine,
the environment is free from sparks, open flame or other ignition sources. Never refill the
fuel tank in enclosed spaces!
2. Keep grounded conductive objects such as tools, away from open
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current-carrying parts and connections, to avoid sparking or arcing. These events could ignite
fumes or vapors.
3. Turn off the engine always off and let it cool before filling the fuel tank. Never remove the
fuel cap or refuel with hot or running on. Do not operate the machine never known leaks in
the fuel system.
4. Loosen the fuel cap slowly to release any pressure in the tank.
5. Do not overfill the fuel tank. Fill the tank no more than 1 1/2 cm below the lower edge of the
filler neck to provide enough expansion space as the heat of the engine can stretch the
fuel.
6. Replace all fuel tanks and container lid securely and wipe beaten on fuel. Never operate
the equipment without the fuel cap is securely held.
7. Avoid creating ignition sources in the case of spilled fuel. In spilled fuel not try to start the
engine. Remove the machine from the relevant field and avoid having to volatilize any
source of fuel vapors.
8. Keep fuel into specially designed and approved for this purpose containers. Store fuel in a
cool, well-ventilated area, safely away from sparks, flames or other sources of ignition.
9. Never store fuel or one serviced with fuel machine indoors, into the fuel vapors to sparks,
flames or other sources (such as water heater, furnace, clothes dryer and the like.) Can
make. Let the engine cool down before being parked in an enclosed space.
3.6 Use and care of the machine
1. Set the machine so that it both during the maintenance, cleaning, adjusting, installation of
accessories or spare parts as well as during storage can not begin to move.
2. Do not overload the machine. Use your work only use a suitable device. With a proper
machine do the job better and safer at the rate for.
3. The engine may not be operated at excessive speed. Do not change the basic setting of
the engine. The speed controller regulates the maximum operating speed of the engine.
4. Do not let the engine run at high speed when you are not working.
5. Keep hands and feet away from rotating parts.
6. Avoid contact with hot fuel, oil, exhaust fumes and hot surfaces. Not the engine or exhaust
touch! These parts will be extremely hot during operation. They remain even after the
engine has been switched off for a short time hot. Leave to cool the engine before doing
any maintenance or adjustments.
7. Should the machine start to give an unusual noise or vibration of itself, make the engine
immediately, remove the spark plug and look for the cause. Unusual noises or vibrations
are usually warning signs of problems.
8. Use only manufacturer-approved parts. This machine complies with the relevant safety
regulations. Repairs may only by an authorized
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SECURITY

Service center or our service team are performed by original spare parts are used; Otherwise
accidents for the user may result.
9. Wait for the machine. Make sure that all movable and fixed parts are in the right position,
no parts are broken or if there are other errors that may affect the smooth operation of the
machine. If anything goes wrong, let the machine repaired before use. Many accidents are
caused by poor maintenance.
10. Keep reducing the engine and exhaust free of grass, leaves, excessive grease or carbon
covering the risk of a fire hazard.
11. Baste or never splash the unit with water or other liquids. Keep handles dry, clean and free
of dirt. Clean the machine after each use.
12. Follow the proper disposal laws and regulations for gas, oil, etc. to protect the environment.
13. Store when not in use the machine properly. Select a safe location so that the machine can
not be set by unauthorized persons in motion. Do not place outdoors or in a humid
environment from the device. The machine from rolling away.
3.7 maintenance
Improper maintenance or failure to comply or failure to correct a defect, technical defect
or problem, can be a source of danger during operation. Only operate regularly and
properly maintained machine. Just so you can assume that you operate your device safe,
economical and trouble-free. And for a long time.
1. Before cleaning, repair or inspection work that the engine is off and all moving parts are at
a standstill.
2. Before any work on the machine the spark plug cap to prevent accidental starting of the
engine.
3. Let repair your machine by qualified personnel using original spare parts. The safety
guarantee of the machine is guaranteed.
3.8 Special safety
Instructions on hazards, warnings and precautions must be followed carefully to
minimize the risk of injury or damage and incorrect service work.
1. Check the work carefully and keep it this clean and free of dirt to eliminate tripping
hazards. Work on level ground.
2. Do not stand in areas where on your body in the event of movement
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would put at risk during the assembly, installation and commissioning, maintenance, repair
or installation.
3. Make sure that bystanders, children and animals keep a distance of at least 22 meters.
When approaching immediately stop the machine.
4. Do not climb on the dump body and carry you no people.
5. Set the machine, especially when loaded, never on an unstable soil could yield to the
decreases.
6. always loosen the clutch before starting the engine.
7. Start the engine carefully according to the instructions and keep a safe distance from
moving machine parts.
8. Never leave the operating position with the engine running.
9. Move the appliance in operation with both hands. Hold the handlebar firmly. Note that the
machine can jump unexpectedly upward or forward if they should take as large stones to
buried obstacles.
10. Run the machine at walking pace! Never walk with the machine.
11. Do not overload the machine. Introduce them at a safe speed and adapt them to the terrain
slope, the road conditions and the to be transported to load.
12. Make sure that there are no obstacles behind you when reversing.
13. Always be very careful when you cross or drive on dirt roads, gravel roads or dirt roads.
Stay alert for hidden hazards or traffic.
14. Drive on soft ground in the first forward / reverse. do not accelerate quickly, turn or stop
sharp.
15. Apply maximum attention to when working on frozen ground, as the machine can here start
to slip.
16. Avoid, if possible, driving on gravelly riverbeds, gravel terrains, reinforced concrete, stony
fields, tree trunks and the like., Since these operations can lead to major damage or
shortened life of the tracks.
17. Do not operate the machine in which there is the risk in a small space that the leader of the
machine between the machine and other objects can be squeezed.
18. You use the machine on slopes, the angle is more than 15 °.
19. Always make sure when driving on a slope, whether forward or backward, that the weight
is evenly distributed. Always in the leading direction parallel to the slope scroll (up or
down). To avoid danger, do not change gears on a slope.
20. When tilting the load from the dump body center of gravity of the load is constantly
changing and the soil conditions will be crucial for the stability of the machine. There are
particular risks for tracked working on soft surfaces and their load like mud on the car trunk
sticks.
3.9 Electrical system
A cardiac pacemaker must not touch the live parts of the ignition system with the engine running.
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3.10 Residual hazards and protective measures
Mechanical residual hazards
To squeeze
Sloppy passing the machine can cause serious injury.
→In uneven terrain or slopes Special care is required. Pay attention to a safe stand.
Neglecting ergonomic principles
Careless use of personal protective equipment (PPE)
Negligent use or omission of personal protective equipment can result in serious injury.
→Wear prescribed protective equipment.
Human behavior, misconduct
→Always be fully focused when working.
Residual risk - can never be ruled out.
Electrical residual hazards
Electric contact
When touching the spark plug may cause an electric shock when the engine is running.
→Do not touch the spark plug or the spark plug with the engine running.
Thermal residual hazards
Burns, frostbite
Touching the exhaust / housing can cause burns.
Let cool →motor unit.
Exposure to noise
hearing loss
Prolonged, unprotected work with the machine can cause hearing damage.
→wear hearing protection principle.
Exposure to materials and other substances
Contact, inhalation
The exhaust gases from the engine can be harmful to health.
→Use power tool only outdoors and take regular breaks.
Fire, explosion
Fuel is flammable.
→While working and fueling the machine is forbidden to smoke and fire.
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Hazard due to vibration
Whole Body Vibration
Longer working with the machine can perform vibrations to physical impairments.
→Insert regular breaks.
other dangers
Slipping, tripping or falling of persons
On unstable ground you can be injured by tripping.
→Watch out for obstacles in the working area. Always ensure a safe footing and wear safety
shoes.
3.11 behavior in case of emergency
In a possible accident, initiate the first aid measures in accordance with the necessary and
request as soon as possible qualified medical help.
When calling for help, give the following information:
– where it happened
– what happened
– as many injured
– Kind of injuries
– waiting for inquiries
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SECURITY

4. SYMBOLS
The machine symbols are attached, represent important information about the product
and usage instructions.
WATCH OUT!
This is about your safety. The symbol indicates a danger, warning or caution.
read thoroughly before starting up the operating instructions and safety
information.
off before cleaning, maintenance and repair engine and remove the spark plug cap.
DANGER
Health and explosion due to engine
In the exhaust gas of the engine poisonous carbon monoxide is
contained. Staying in a carbon monoxide-containing environment may
lead to unconsciousness and death. not run the engine in an enclosed
space.
read thoroughly before starting up the operating instructions and safety
information.
Keep the engine from heat, sparks and flames. Do not smoke in the vicinity
of the machine!
Gasoline is extremely flammable and explosive. Before refueling, stop the
engine and let it cool.
use unleaded fuel ROZ95: resources.
BID SIGNS
read thoroughly before starting up the operating instructions and safety
information. Otherwise, the risk of injury to operator and others increased.
When operating the machine, always wear hearing and eye
protection. Enter the working environment in accordance with a safety
helmet.
Wearing safety gloves.
Wear protective footwear.
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SYMBOLS

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TIPPING HAZARD!
If the max. allowed inclination is tipping hazard. in no case exceed max. slope of
10%.
Never tip container on soft ground or at an angle.
WARNING! Danger from flying objects.
Other persons or domestic animals are allowed before and stay beside the
moving machine while. keep the engine running at a safe distance of min. 22
meters.
Bystanders keep.
Warning of hot surfaces!
Contact can cause burns. perform maintenance, servicing and cleaning work when
the engine is cold.
WARNING! Hands and feet away from rotating parts hold. Only touch
machine parts when they are completely stopped. With the engine running, never
open or remove safety shields. Hazard due to rotating parts such as chain or belt
drive.
Protection and safety devices must not be removed or altered.
Forward / reverse gears with two switch levels for LOW (slow) + HIGHT (fast), N =
neutral position
Sound power level LWA
NAMEPLATE
Equipped with model name, year and serial number. For ordering spare
parts or service information, this data Always state.
Old Engine devices are recyclable waste and does not belong in the household
rubbish! Please dispose of the parts in an environmentally friendly.
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SYMBOLS

5. DELIVERY
The all-terrain MINI-Tracked with dump body (hydraulic tilted forward) and gasoline engine is
assembled supplied to steel pallet.
1 Preassembled equipment unit with the guide rail, and gasoline engine dump box
Check in after unpacking the contents of the box and the transport box
─completeness
─any transport damage
Share immediately complaints to the dealer or the manufacturer. Later complaints will not be
accepted.
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DELIVERY