Lumag MD500H PRO User manual

Distribution Limited
Mini Dumper
Operator’s Manual
MD500H PRO
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
Ensure you read and understand how to operate
the machine safely. Check your machines oil
levels before every use.

Lumag Servicing and
Maintenance Schedules
Engine Service & Maintenance Schedule
Machine Service & Maintenance Schedule
Item Checks/Work Each Use 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Engine Oil Check Level X
Change X (1) X
Air Filter Check X
Clean X (3)
Replace X (4)
Sediment Cup Clean X
Spark Plug Check/Clean X
Replace X
Idle Speed Check/Adjust X (2)
Valve Clearance Check/Adjust X (2)
Fuel Tank Strainer Check/Clean X (2)
Combuster Chamber Inspect/Clean X (2)
Fuel Lines Check X (2)
Item Checks/Work Each Use Weekly 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Hydraulic Oil Check Level X
Change X (1) (2) X (2)
Gearbox Oil Check X
Change X (1) (2)
Fasteners Tension Check X
Clean Machine Clean X
All Other Moving Parts &
Cables
Lubricate X X (2)
Engine Oil 1000ml Lumag Engine 1
Gear Oil 1500ml Lumag Trans 1
Hydraulic Oil 5000ml Lumag Hyd 1
1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more oen in dusty areas &
4 = Replace paper element only
To maximise the life of your Lumag machine it needs to be serviced and maintained at every indicated month or
operang hour interval, whichever comes rst, in accordance with the below Schedules. Please note that failure to
service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void.

Distribution Limited
Service & Maintenance Record
Product Details: Model: __________________________________
Serial number: ____________________________ Purchase Date: ____________________________
Date: Description of checks/work carried out: Parts Used?
Y/N
Parts Invoice Number:
Dealers Name:
Engineers Name:
Engineers Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void

Distribution Limited
Service & Maintenance Record
Product Details: Model: __________________________________
Serial number: ____________________________ Purchase Date: ____________________________
Date: Description of checks/work carried out: Parts Used?
Y/N
Parts Invoice Number:
Dealers Name:
Engineers Name:
Engineers Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void

1. General
1.1 Information regarding the operating instructions
1.2 limitation of liability
1.3 copyright
2. Intended Use
3. safety instructions
3.1 warnings
3.2 General safety
3.3 Working and danger zone
3.4 Personal security
3.5 Fuel safety
3.6 Use and care of the machine
3.7 maintenance
3.8 Special safety
3.9 Electrical system
3.10 Residual hazards and protective measures
3.11 behavior in case of emergency
4. symbols
5. delivery
6. Features and Controls
7. commissioning
7.1 Add engine oil
7.2 Fill hydraulic oil
7.3 fill fuel
8. business
8.1 Starting the engine
8.2 Neutral
8.3 Stopping the motor
8.4 manual transmission
8.5 Raising and lowering the dump body
8.6 operating instructions
9. maintenance
9.1 preventive measures
9.2 Adjusting the coupling
9.3 Adjusting the control
9.4 Change lubrication / gear oil
9.5 Tensioning the endless tracks
9.6 Exchange of crawlers
9.7 Maintenance of the engine
9.8 Change the hydraulic oil
10. storage
11. transport
12. Troubleshooting
13. Technical specifications
14. environment
15. Guarantee / warranty / customer service
16. EC declaration of conformity
17. Assemblies of the machine / hydraulic diagram
2
CONTENT

D
1. GENERAL
1.1 Information on operating instructions
These operating instructions provide important information on handling the MINI-
RAUPENDUMER MD 500HPRO. Requirement for safe operation is the correct observance of
all specified safety and handling instructions. In addition, the rules governing the application
range of the machine local accident prevention regulations and general safety regulations must
be observed.
For your own safety and to protect third parties, the operating instructions carefully before the
initial start-up, otherwise there is risk of injury! As a product component, these operating
instructions must be kept at a known and for all users at all times accessible place and hand
them over to a third party for disclosure of the machine.
Machine designation
The name of the machine replaces the commercial designation of the object to which these
operating instructions - see cover sheet - applies.
reservations
Information on specifications, dimensions and illustrations of the machine as well as changes of
safety standards are subject to continued development and are not binding for the delivered
goods.
Printing and formulation errors.
1.2 limitation of liability
We have done our best to inform you as extensively as possible on the prevention of accidents
when operating the machine, but do not assume liability for information incomplete to listed risk
points and sources.
The manufacturer is not liable for damages due to:
– Failure to follow the operating instructions
– Improper use of the machine
– Improper installation, commissioning, operation and maintenance of the machine
– Operation of the machine is not properly mounted with defective or non-functional safety
and protective equipment
– Failure to observe the instructions in the operating instructions regarding transport,
storage, function, operation, maintenance and care of the machine
– Unauthorized modifications to the machine
– Inadequate monitoring of machine parts that are subject to wear
– Improper repairs
– Disaster caused by foreign objects and force majeure
1.3 copyright
All documents are protected by copyright. A transmission and reproduction of documents,
including excerpts, as well as communications of the contents to third parties are not permitted,
unless expressly agreed.
3
GENERAL

2. INTENDED USE
The MINI-Tracked is a motorized wheelbarrow, hand-held and has a four-speed transmission
with two shift stages. Thanks to its efficient reduction gear, the machine is able to move in any
situation and under any load. The machine is suitable for small loading and transportation tasks
in landscaping and agriculture, taking into account the specifications and safety instructions
listed in this manual.
It can be moved with a total weight up to 500 kg only loads. The allowable tilt in the direction of
travel of 20 ° and transverse to the direction of 10 degrees must not be exceeded.
By default, the Mini-dumper is equipped with caterpillar tracks and a dump body. The unlocking
and tilting takes place hydraulically.
The MINI-Tracked is not approved for people promoting or animal transport. Also, it is forbidden
to use this machine to tow other machines, vehicles and / or equipment. This also applies to
special or emergency.
Any other or additional use is not considered improper. The manufacturer is not liable for any
resulting damage. The risk is borne solely by the user.
Observance of the operating and maintenance instructions and carrying out the maintenance
and adherence to the maintenance intervals are intended for use.
Persons who are not familiar with the operating instructions, children, youth
and persons with alcohol, drugs and medication influence may not operate
the machine.
Possible misuse
Safety devices may not be removed or bypassed. Use of non-approved
accessories.
The machine must not be used in commercial applications.
Caution - Risk of injury!
Safety and protective devices must not be overridden!
4
INTENDED USE
SAFETY INSTRUCTIONS

D
NOTE
3. SECURITY
This section gives a comprehensive overview of all important safety aspects for adequate
protection of the operator as well as for safe and trouble-free operation.
Failure to follow the instructions and safety information provided in this guide may result in
considerable danger.
3.1 warnings
Warnings are indicated in this manual by symbols, it are highlighted by a warning triangle safety
information for their personal safety, notes without a warning triangle relate to property damage
only.
The instructions must be followed to prevent accidents, personal injury and property damage.
DANGER
Failure to follow these instructions highest danger to life or the risk of life-threatening injuries.
Failure to follow these instructions can be fatal or serious injury.
ATTENTION
Failure to follow these instructions slight to moderate injury.
Failure to observe this instruction is a risk of damage to the engine or other property.
In addition, the manual contains other important passages that by the word
ATTENTION Marked are.
5
SECURITY

3.2 General safety
Familiarize yourself with the machine. Proper training is essential for the safe operation
of this device. Incorrect operation or operation by untrained personnel can be
dangerous.
Read the manual of this machine carefully and observe the information stated on the machine
labels. Familiarize yourself with the application and limitations as well as the associated,
specific, potential hazards.
Familiarize yourself with the control panels and their appropriate use further. Learn how to stop
the machine quickly and off. Inexperienced operators should receive instruction from the staff
who are familiar with the machine. Only then they can operate the machine.
Besides the industrial safety instructions in this manual that apply to the application range of
machine safety, accident prevention and environmental protection regulations and the road
traffic regulations must be observed.
Operator responsibility
The operator must make the operator's manual available and ensure that the operator has read
and understood the operator. The instruction manual should be handed over to it. In addition, he
must train and inform about the dangers of handling the machine, the staff at regular intervals.
Furthermore, the operator is responsible for ensuring that the machine is always in perfect
condition.
Responsibility of the operator
Only trained persons are allowed to start, operate and switch off the machine. The operator
should be trained in the correct operation of the machine and be familiar with the necessary
safety devices. Insufficiently informed will endanger themselves and others due to improper use.
First time users should be instructed by the seller to familiarize yourself with the characteristics
of the engine operated machine, the intended use and the necessary safety devices.
Persons who are not familiar with the operating instructions, children, young people
under 18 and people with alcohol, drug and medication influence may not operate the
machine. Aged 16 and over are allowed to use the machine as part of a training and
under the supervision of a trained person.
6
SECURITY