Lumag MD300R User manual

Distribution Limited
Mini Dumper
Operator’s Manual
MD300R
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
Ensure you read and understand how to operate
the machine safely. Check your machines oil
levels before every use.

Distribution Limited
Lumag Servicing and
Maintenance Schedules
Engine Service & Maintenance Schedule
Machine Service & Maintenance Schedule
Item Checks/Work Each Use 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Engine Oil Check Level X
Change X (1) X
Air Filter Check X
Clean X (3)
Replace X (4)
Sediment Cup Clean X
Spark Plug Check/Clean X
Replace X
Idle Speed Check/Adjust X (2)
Valve Clearance Check/Adjust X (2)
Fuel Tank Strainer Check/Clean X (2)
Combuster Chamber Inspect/Clean X (2)
Fuel Lines Check X (2)
Item Checks/Work Each Use Weekly 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Hydraulic Oil Check Level X
Change X (1) X
Hydraulic Filter Change X (1) X
Transmission Oil Check Level X
Change X (1) X
Fasteners Tension Check Check X
Track Tension Check/Adjust X
Clean Machine Check X
Clutch Adjustment Check/Adjust X
Drive Belt Check/Adjust X
Replace X (2)
Grease Points Grease X
Parking Brake Check/Adjust X
Remove & Inspect X (2)
All Other Moving Parts &
Cables
Lubricate X
Tyres Inspect X
Clutch & Steering Handles Check Funcon X
Engine Oil 600ml Lumag Engine 1
Gearbox 1000ml Lumag Trans 1
1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more oen in dusty areas &
4 = Replace paper element only
To maximise the life of your Lumag machine it needs to be serviced and maintained at every indicated month or
operang hour interval, whichever comes rst, in accordance with the below Schedules. Please note that failure to
service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void.

Distribution Limited
Service & Maintenance Record
Product Details: Model: __________________________________
Serial number: ____________________________ Purchase Date: ____________________________
Date: Description of checks/work carried out: Parts Used?
Y/N
Parts Invoice Number:
Dealers Name:
Engineers Name:
Engineers Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void

Distribution Limited
Service & Maintenance Record
Product Details: Model: __________________________________
Serial number: ____________________________ Purchase Date: ____________________________
Date: Description of checks/work carried out: Parts Used?
Y/N
Parts Invoice Number:
Dealers Name:
Engineers Name:
Engineers Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void

OVERVIEW
1. FOREWORD
2. INFORMATION MANUAL
3. INTENDED USE
4. SAFETY INSTRUCTIONS
4.1 General safety
4.2 Workspace
4.3 Personal security
4.4 Fuel safety
4.5 Use and care of the machine
4.6 maintenance
4.7 Special safety
4.8 Residual hazards and protective measures
4.9 behavior in case of emergency
5. USED ALARM AND SYMBOLS
5. DELIVERY
6. ASSEMBLY
6.1 Fit wheels
6.2 Install guide bar
6.3 mount Tilting
6.4 Engine oil
7. FUNCTIONS AND CONTROLS
8. GETTING STARTED
8.1 Add engine oil
8.2 fill fuel
9. BUSINESS
9.1 Starting the engine
9.2 Neutral
9.3 Stopping the motor
9.4 Raising and lowering of the tilting
9.5 operating instructions
10. MAINTENANCE
10.1 preventive measures
10.2 Adjusting the coupling
10.3 Adjusting the control
10.4 lubrication
10.5 tires
10.6 Maintenance of the engine
11. STORAGE
12. TRANSPORT
13. TROUBLE
14. TECHNICAL SPECIFICATIONS
15. WARRANTY / WARRANTY / SERVICE
16. EC DECLARATION OF CONFORMITY
17. PARTS OF THE TOOL
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OVERVIEW

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1. FOREWORD
WATCH OUT!
Read and follow the safety information and instructions before use.
Familiarize yourself with this manual with the machine, its proper use and the safety
instructions. Keep this safe place so that you are readily available information.
Pass the machine to another person, please hand over the complete manual from with.
limitation of liability
We have tried to give as much information to prevent accidents during the operation, but can not
for lack of completeness listed risk points
sources are held accountable.
The manufacturer is not liable for damages due to:
– Failure to follow the operating instructions
– Improper use of the machine
– Improper installation, commissioning, operation and maintenance of the machine
– Operation of the machine mounted with defective safety equipment or incorrectly or not
functional safety and protective equipment
– Failure to observe the instructions in the operating instructions regarding transport, storage,
Function, operation, maintenance and care of the
machine
– Unauthorized modifications to the machine
– Unauthorized modification of the machine
– Inadequate monitoring of machine parts that are subject to wear
– Improper repairs
– Disaster caused by foreign objects and force majeure
designation machine
The term machine replaces the commercial designation of the object to which these operating
instructions - see cover sheet - applies.
copyright
All documents are protected under copyright law. A transmission and reproduction of
documents, even in extracts and releases the contents are not permitted unless expressly
agreed.
3
FOREWORD

reservations
Information on specifications, dimensions and illustrations of the machine as well as changes of
safety standards are subject to further development and are therefore not in any case for the
supply binding.
Printing and typographical errors.
2. INFORMATION MANUAL
This manual describes functions, operation, maintenance and care of your new machine. Please
read it carefully and follow the instructions carefully to ensure your machine a long life and give
you a safe operation. Observe the safety information and instructions as well as for the local
accident prevention regulations and general safety regulations.
Read Before carrying out any work with the machine, the operating manual, especially the
section on safety and the respective safety instructions. You must fully understand the read and
observe. These are basic instructions and suggestions to prevent accidents. Errors in operation,
inspection and maintenance can cause injury or even death.
3. INTENDED USE
The mini-dumper is a motorized wheelbarrow, hand-held and has a four-wheel drive. The
machine is suitable for small loading and transportation tasks in landscaping and agriculture,
taking into account the specifications and safety instructions listed in this manual.
Only loads are moved up to 300 kg. The allowable tilt in the direction of travel of 15 ° and
transverse to the direction of 10 degrees must not be exceeded.
By default, the mini-dumper is equipped with a dump body. Unlocking and tilting is done
manually by hand.
The Mini-dumper is not approved for people promotion.
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INFORMATION FOR OPERATING
INSTRUCTIONS INTENDED USE

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NOTE
Any use not in accordance with the above specifications, is considered improper. LUMAG
GmbH will relieve against the consequences of any claims resulting from failure to comply with
these provisions accordingly.
WATCH OUT!
Persons who are not familiar with the operating instructions, children, youth and persons
with alcohol, drugs and medication influence may not operate the machine.
4. SAFETY INSTRUCTIONS
When using the mini-dumper were to protect against injury, fire and property damage observe
the following basic safety precautions.
Read all these instructions before using this machine and keep the safety reference.
Insufficiently informed will endanger themselves and others due to improper use.
The notices referring to your personal safety are highlighted by a warning triangle, notices
referring only to property damage have no warning triangle.
DANGER
Failure to follow these instructions highest danger to life or the risk of life-threatening injuries.
Failure to follow these instructions can be fatal or serious injury.
ATTENTION
Failure to follow these instructions slight to moderate injury.
Failure to observe this instruction is a risk of damage to the engine or other property.
In addition, the manual contains other important passages that by the word
ATTENTION Marked are.
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SAFETY INSTRUCTIONS

4.1 General safety
Instructions on hazards, warnings and precautions must be followed carefully to
minimize the risk of injury or damage and incorrect service work.
1. Read and observe the operating instructions and mounted on the machine icon and
symbol. Learn its application and limitations as well as their potential hazards.
2. Familiarize yourself with the operation and proper use. You should know how to bring the
machine to a standstill and can turn off the control quickly.
3. Read and observe all instructions and safety information in the manual of the engine
manufacturer that your machine is enclosed separately. Do not use the machine until you
have fully understood how the motor is properly operated and maintained and how
accidental injury and property damage can be avoided.
4.2 Workspace
DANGER
Internal combustion engines during operation and fueling a special hazard. Always read
and follow the warnings and to the additional safety instructions given in parallel later in
this manual. Failure to do so could result in serious injury or death.
1. Do not start the engine in enclosed spaces or garages. The exhaust gases of the engine
contains poisonous carbon monoxide. Staying in a carbon monoxide-containing
environment may lead to unconsciousness and death. Do not let run into the engine
indoors without proper ventilation and no way.
2. operate only with good visibility and light conditions.
3. Adjust the operating speed to the prevailing conditions.
4. When reversing special care to avoid slipping or falling.
4.3 Personal security
Familiarize yourself with the machine. Proper training is essential for the safe operation
of this device. Incorrect operation or operation by untrained personnel can be
dangerous. Read the instruction manual of this unit carefully and familiarize yourself with
the controls and their functions. Learn especially as the engine in an emergency is shut
off quickly and securely.
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SAFETY INSTRUCTIONS

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WATCH OUT!
Persons who are not familiar with the operating instructions, children, young people under
18 as well as persons with alcohol, drugs and medications may affect the
Do not operate the machine.
1. Dress properly. Wear long pants, non-slip shoes or boots and gloves. Do not wear loose
clothing, shorts and all kinds of jewelry. Protect them by tie it at shoulder height long hair.
Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long
hair can be caught in moving parts.
2. Always wear personal protective equipment (PPE).
– Hearing protection to reduce the risk of being hard of hearing.
– Eye protection to reduce the risk that the eyes are damaged.
– Solid work gloves, leather gloves provide good protection.
– Sturdy shoes or boots with non-slip soles.
– Enter the working environment in accordance with a safety helmet against flying
Parts.
3. Check your machine before commissioning. Make sure that all safety devices are properly
installed and working. Make sure that all nuts, bolts, etc. are tight.
4. You use the machine when it is in need of repair or in poor condition. Replace damaged,
missing or in need of repair parts before operating the machine. Check that no fuel leaks
and keep the machine in safe condition.
5. Remove or change never the guards. Therefore, check regularly their proper function.
6. Do not use the machine if they are not switched on by the motor switch or can be switched
off. All gasoline-powered machines that cannot be controlled by the motor switch is
dangerous and must be replaced. Defective switches must be replaced at a service station.
7. Make it a habit that any adjustment tools and wrenches are removed before the machine
from the machine area. Tools or keys that are in the vicinity of a moving machine part can
lead to injuries.
8. Be attentive. Pay attention to what you are doing and use you if you use the machine your
common sense.
9. Do not overestimate yourself. Do not operate the machine when barefoot, in sandals or
similar lightweight footwear. Wear safety shoes to protect your feet and provide them grip
on slippery surfaces. Maintain a firm footing and always keep your balance. This allows for
better control of the machine in unexpected situations.
10. Avoid accidental starting. , Make sure that the motor is off before moving the machine or
performing any maintenance or service work. Transportation or maintenance work on a
running machine can cause accidents.
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SAFETY INSTRUCTIONS

4.4 Fuel safety
DANGER
Internal combustion engines during operation and fueling a special hazard. Always read
and follow the warnings and to the additional safety instructions given in parallel later in
this manual. Failure to do so could result in serious injury or death.
1. When adding or draining the fuel tank, use a licensed waste fuel tank. Do this in a clean
place outdoors. Do not smoke and make sure that while you are operating the machine,
the environment is free from sparks, open flame or other ignition sources. Never refill the
fuel tank in enclosed spaces!
2. Keep grounded conductive objects, away from open current-carrying parts and
connections to avoid sparking or arcing, such as tools. These events could ignite fumes or
vapors.
3. Turn off the engine always off and let it cool before filling the fuel tank. Never remove the
fuel cap or refuel with hot or running on. Do not operate the machine never known leaks in
the fuel system.
4. Loosen the fuel cap slowly to release any pressure in the tank.
5. Do not overfill the fuel tank. Fill the tank no more than 1 1/2 cm below the lower edge of the
filler neck to provide enough expansion space as the heat of the engine can stretch the
fuel.
6. Replace all fuel tanks and container lid securely and wipe beaten on fuel. Never put the
machine into operation without the fuel cap is securely held.
7. Avoid creating ignition sources in the case of spilled fuel. In spilled fuel not try to start the
engine. Remove the machine from the relevant field and avoid having to volatilize any
source of fuel vapors.
8. Keep fuel into specially designed and approved for this purpose containers. Store fuel in a
cool, well-ventilated area, safely away from sparks, flames or other sources of ignition.
9. Never store fuel or refueled with fuel machine indoors, into the fuel vapors to sparks,
flames or other sources (such as water heater, furnace, clothes dryer and the like.) Can
make. Let the engine cool down before being parked in an enclosed space.
4.5 Use and care of the machine
1. Set the machine so that it both during the maintenance, cleaning, adjusting, installation of
accessories or spare parts as well as during storage can not begin to move.
2. Do not overload the machine. Use your work only use a suitable device. With a proper
machine do the job better and safer at the rate for.
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SAFETY INSTRUCTIONS

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3. The engine may not be operated at excessive speed. Do not change the basic setting of
the engine. The speed controller regulates the maximum operating speed of the engine.
4. Do not let the engine run at high speed when you are not working.
5. Keep hands and feet away from rotating parts.
6. Avoid contact with hot fuel, oil, exhaust fumes and hot surfaces. Not the engine or exhaust
touch! These parts will be extremely hot during operation. They remain even after the
engine has been switched off for a short time hot. Leave to cool the engine before doing
any maintenance or adjustments.
7. Should the machine start to give an unusual noise or vibration of itself, make the engine
immediately, remove the spark plug and look for the cause. Unusual noises or vibrations
are usually warning signs of problems.
8. Use only manufacturer-approved parts. This machine complies with the relevant safety
regulations. Repairs may only be performed by an authorized service center or our service
team by original spare parts are used; Otherwise accidents for the user may result.
9. Wait for the machine. Make sure that all movable and fixed parts are in the right position,
no parts are broken or if there are other errors that may affect the smooth operation of the
machine. If anything goes wrong, let the machine repaired before use. Many accidents are
caused by poor maintenance.
10. Keep reducing the engine and exhaust free of grass, leaves, excessive grease or carbon
covering the risk of a fire hazard.
11. Baste or never spray the machine with water or other liquids. Keep handles dry, clean and
free of dirt. Clean the machine after each use.
12. Follow the proper disposal laws and regulations for gas, oil, etc. to protect the environment.
13. Store when not in use the machine properly. Select a safe location so that the machine
cannot be set by unauthorized persons in motion. Do not place outdoors or in a humid
environment from the device. The machine from rolling away.
4.6 maintenance
Improper maintenance or failure to comply or failure to correct a problem can be a
source of danger during operation. Only operate regularly and properly maintained
machine. Just so you can assume that you operate your device safe, economical and
trouble-free. And for a long time.
1. Before cleaning, repair or inspection work that the engine is off and all moving parts are at
a standstill.
2. Before any work on the machine the spark plug cap to prevent accidental starting of the
engine.
3. Let your machine by qualified personnel using original spare parts
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SAFETY INSTRUCTIONS

repair. The safety guarantee of the machine is guaranteed.
4.7 Special safety
Instructions on hazards, warnings and precautions must be followed carefully to
minimize the risk of injury or damage and incorrect service work.
1. Check the work carefully and keep it this clean and free of dirt to eliminate tripping
hazards. Work on level ground.
2. Do not stand in areas where on your body would endanger the event of movement during
assembly, installation and commissioning, maintenance, repair or installation.
3. Make sure that bystanders, children and animals keep a distance of at least 23 meters.
When approaching immediately stop the machine.
4. Do not climb on the dump body and carry you no people.
5. Set the machine, especially when loaded, never on an unstable soil could yield to the
decreases.
6. always loosen the clutch before starting the engine.
7. Start the engine carefully according to the instructions and keep a safe distance from
moving machine parts.
8. Never leave the operating position with the engine running.
9. Run the machine in operation with both hands. Hold the handlebar firmly. Note that the
machine can move suddenly up or forward when on entrenched obstacles - should take -
such as large stones.
10. Run the machine at walking pace! Never walk with the machine.
11. Do not overload the machine. Introduce them at a safe speed and adapt them to the terrain
slope, the road conditions and the transported load.
12. When reversing or if you use the machine to be extremely careful.
13. Always be very careful when you cross or drive on dirt roads, gravel roads or dirt roads.
Stay alert for hidden hazards or traffic.
14. Drive on soft ground in the first forward / reverse. do not accelerate quickly, turn or stop
sharp.
15. Apply maximum attention to when working on frozen ground, as the machine can here start
to slip.
16. Avoid, if possible, driving on gravelly riverbeds, gravel terrains, reinforced concrete, stony
fields, tree trunks and the like., Since these operations can lead to major damage or
shortened life of the tracks.
17. Do not operate the machine in which there is the risk in a small space that the leader of the
machine between the machine and other objects can be squeezed.
18. You use the machine on slopes, the angle is more than 15 °.
19. Always make sure when driving on a slope, whether forward or backward,
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SAFETY INSTRUCTIONS

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that the weight is evenly distributed. Always in the leading direction parallel to the slope
scroll (up or down). To avoid danger, do not change gears on a slope.
20. When tilting the load from the dump body center of gravity of the load is constantly
changing and the soil conditions will be crucial for the stability of the machine. There are
particular risks for tracked working on soft surfaces and their load like mud on the car trunk
sticks.
4.8 Residual hazards and protective measures
Mechanical residual hazards
To squeeze
Sloppy passing the machine can cause serious injury.
→In uneven terrain or slopes Special care is required. Look for a
secure footing.
Neglecting ergonomic principles
Careless use of personal protective equipment (PPE)
Negligent use or omission of personal protective equipment can result in serious injury.
→Wear prescribed protective equipment.
Human behavior, misconduct
→Always be fully focused when working.
residual risk - Can never be ruled out.
Electrical residual hazards
Electric contact
When touching the spark plug may cause an electric shock when the engine is running.
→Do not touch the spark plug or the spark plug with the engine running.
Thermal residual hazards
Burns, frostbite
Touching the exhaust / housing can cause burns.
Let cool →motor unit.
Exposure to noise
hearing loss
Prolonged, unprotected work with the Mini-dumper can cause hearing damage.
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SAFETY INSTRUCTIONS

→wear hearing protection principle.
Exposure to materials and other substances
Contact, inhalation
The exhaust gases from the engine can be harmful to health.
→Use power tool only outdoors and take regular breaks.
Fire, explosion
Fuel is flammable.
→During the work and refueling is forbidden to smoke and fire.
Hazard due to vibration
Whole Body Vibration
Longer working with the machine can perform vibrations to physical impairments.
→Insert regular breaks.
other dangers
Slipping, tripping or falling of persons
On unstable surfaces can be damaged by tripping.
→Watch out for obstacles in the working area. Always pay attention to proper footing and
wear safety shoes.
4.9 behavior in case of emergency
In a possible accident, redirect any necessary first aid
Measures and request as soon as possible qualified medical attention.
When calling for help, give the following information:
– where it happened
– what happened
– as many injured
– Kind of injuries
– waiting for inquiries
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SAFETY INSTRUCTIONS

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5. USED ALARM AND SYMBOLS
The machine symbols are attached. These represent important information is to the machine or
use instructions.
Danger of carbon monoxide poisoning!
not allow the engine to start in closed rooms or run, even if the doors and
windows are open.
Gasoline and oil are highly flammable and explosive!
Before refueling, stop the engine and let it cool. Keep the engine from heat,
sparks and flames. Do not smoke in the vicinity of the machine!
ATTENTION! Use only clean fuel.
Warning! Take special care and attention. The machine can cause serious
injuries!
Before Commissioning read the operating instructions and safety
information. Otherwise, the risk of injury to operator and others increased.
Eye and ear protection. Wear a helmet to protect against flying debris.
Wearing safety gloves.
Safety boots with good sole and steel toe wear.
It is forbidden to remove protective and safety devices or alter.
WATCH OUT!
off before cleaning, maintenance and repair engine and remove the spark plug
cap.
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USED AND ALARM
SYMBOLS

TIPPING HAZARD!
If the max. allowed inclination is tipping hazard. in no case exceed max.
slope of 15%. Never tip container on soft ground or at an angle.
WARNING! Danger from flying objects.
Other persons or domestic animals are allowed before and stay beside the
moving mini-van never. keep the engine running at a safe distance of min.
23 meters.
Bystanders keep.
Warning of hot surfaces!
Contact can cause burns. perform maintenance, servicing and cleaning work
when the engine is cold.
WARNING! Hands and feet away from rotating parts hold.only touch
machine parts when they are completely stopped. With the engine running,
never open or remove safety shields. Hazard due to rotating parts such as
chain or toothed belt,
WARNING! Crushing.
keep safe distance from moving machine parts of the machine. Danger when
unloading the tipping bin.
Pinion gear (3V + 1R)
The shift lever must be operated only when the drive and a low engine speed.
Guaranteed sound power level LWA
NAMEPLATE
Equipped with model name, year and serial number. For ordering spare
parts or service information, this data Always state.
Old electrical / motor devices are recyclable waste and does not belong in the
household rubbish! Please dispose of the parts in an environmentally friendly.
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USED AND ALARM
SYMBOLS

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6. DELIVERY
The all-terrain mini-dumper with dump body is delivered partially assembled. The parts are
carefully packed for shipping.
Check after unpacking the machine if all parts listed below are fully available. If any item listed is
not available, contact your dealer.
1 Tilting
2 Preassembled machine unit with petrol engine and the steering handle
3 Set of wheels (4 pieces)
4 operation manual
5 Mounting set
Mounting set
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DELIVERY

6. ASSEMBLY
If you follow the following installation instructions, the machine is set up in minutes.
6.1 Fit wheels
Attach each wheel with four washers, four
washers and four hexagonal bolts M12 x
30th
6.2 Install guide bar
Align the holes of the handle from the
chassis.
Fasten the guide rail on both sides
- the front of the chassis, each with a
hexagonal screw M10 x 25, a washer and a
lock nut.
- backwards on the chassis, each with a
hexagonal screw M10 x 45, a washer and a
lock nut.
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ASSEMBLY