Lumag RAMBO-HC15PRO Quick start guide

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GASOLINESHREDDER
Original Operation Manual
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RAMBO-HC15PRO
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 
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ATTENTION! The machine is delivered without engine oil and fuel.
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


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FOR YOUR AFETY
Read the user manual before commissioning,
safety and warning instructions must be observed!

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Overview
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1. Preface
 
 
  
! " 
# $%
2. Intended use
3. Operating hours restriction
4. Environment
5. afety
# & 
# '
# (%)*((+,
#! 
## '  -
  
#. '%
#/ +
#0 $ %
#1 % 
6. Used warning and information symbols
7. Machine overview
/ '
/ 2 
8. Functions
0 + 
0 3%
9. Technical data
1 +
1 +
1 '*++$2+4"'5(,
10. Technical description
11. tandard equipment
12. Assembly
13. Drive type
 2 
 $ 
 6  
 6 
14. Commissioning
! (
! '
! '7  
!! '   
# 
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15. hredding operation
# &
# ' 
# ' 
#!  
## '7
16. Maintenance and repair work
. 7 
. 
. 
. 2 
. 2  
. "   
.! 
.# 3%
.# "%7
.# "  % 
.. "  - 
./ " - - 
  
.0 '
.1 " 7
.8 $
. " 
. " 9   
 
. " 9 
17. Transport
/ 
/ 7
18. torage
19. Disposal
1 3 
1 3)
1 3
20. Troubleshooting
21. Warranty / Guarantee / Customer
ervice
22. EC Declaration of Conformity
23. Components RAMBO-HC15PRO

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1. Preface
Read the entire text of the operation
manual before assembly and
commissioning. Use these instructions to
familiarise yourself with the machine, its
correct use as well as the safety
instructions.
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1.1 Information on the user manual
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   %  
     $:5;<"#($5 
 : )   7   
 %    
  9
   %   
 
%
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1.2 Limitation of liability
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& %  %     
%    
% 7    9 
     
 
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       
=
; 4;7
; 
;  9  9 

; 5    7 % 
     ;
 %%
; 6  %     
    9  9 9
9     

; >     

; )     
?7
; 
@ 3      
?
1.3 Designation machine
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   
?7;%
;
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1.4 Copyright
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:       :
      9  
9  7    
9
 
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1.5 Reservations
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   9  
 97 
 9  ?  
% 
%%
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+ 7 %
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IMPORTANT NOTICE!
The machine is delivered without engine oil.
ENGINE OIL must be filled up before the first
commissioning!
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

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!
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2. Intended use
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   ; $:5;<"#($5 ; 
 % 99
9       #  
  
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$ 7 9 9 9 9 9
79%
7
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CAUTION!
Cutting waste from conifers or similar dense
cuttings can lead to blockages!
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 
4%777

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 9 7    
  9  7   
%
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:        
> 9     
     %    
%     
 A
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WARNING!
Possible misuse
; '     

@ >;%
@       

Persons who are not familiar with the
user manual, children, young people as
well as persons under the influence of
alcohol, drugs or medication must not
operate the machine.
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3. Operating ours
restriction
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       
       9
'
    7   088  
/887
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(  %      

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4. Environment
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(  7   
     7 : 9
       9
       
    %

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        
 7     
>       
   7  %
        

Ask your local waste disposal
authority about the possibilities of
environmentally friendly and proper
disposal.
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#
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5. Safety
%%%%7
   9  )
97
;
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6   7    
      
B
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5.1 Warning instructions
&       
      
    7    
B
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    %    
  % 9  ? 
 
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DANGER!
Failure to follow this manual may result in death
and / or life-threatening injury.
WARNING!
Failure to follow this manual may result in death
and / or serious injury.
CAUTION!
Failure to follow these instructions may result in
minor or moderate injury.
IMPORTANT NOTICE!
Failure to follow this manual may result in
damage to the engine or other property.
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5.2 afety instructions
WARNING!
Familiarise yourself with the machine. Proper
training is a prerequisite for safe operation of this
machine. Incorrect operation or operation by
untrained personnel may present a danger.
$      
  %     
 6  7  
 9  7   9 
 7
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:   7   
     7   
     ) 

7   5    7 

    7    
 9  9  % 
%  %
 97 
 9%
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Responsibility of the user
  %
       
 
%9
 %
     %%    

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69       
    7   

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Responsibility of the operator
597
      
       
 7    %
)     
%      

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6;  
    % 7 
   9   
%

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Operating personnel
WARNING!
Persons who are not familiar with the user
manual, children, young people under the age of
18 as well as persons under the influence of
alcohol, drugs or medication must not operate the
machine. Young people from the age of 16 may
use the machine as part of a training and under
the supervision of a trained person.
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The machine is only designed for the
operation by 1 person! Never allow
two or more persons to operate and
load the machine.
        
7   &
9
       

         



Workspace
& 7) %

@ Pay attention to the environmental conditions
at the workplace.:%;
7    % 
)7 (
 % A
@ Ensure sufficient lighting conditions in the
working and surrounding area of the machine.
(         
?A
@   7   % 9 
   %     lip
hazard!



Operation
WARNING!
The shredded material is ejected from the
machine at high speed. Always wear safety
goggles!
4% A

577 
"7

4%% 

&  9
? 

3         


Never force the material into the machine.<
  7 &
% ) *    9 
9 %,

:7       

?7


Working position

C7

4%?

5779


%?9 997
?

If handled improperly, the sharp edges of the
blades can pose a significant risk of injury.
   7     
      
 6       
?

4%7%
 %  > %  
%         
?

If the machine comes into contact with a foreign
object, switch off the engine and remove the
spark plug. "    
  <%     
  7



/

     
?9 7    9 %  
  7

:7 7
  7%  


"7 ;keep a safe distance!
7 ' 
757
%     9  
7    566      
%97


3        *
-?, 
 

4% 7 7 % % 
%     % %


"         
    technical data 
   High speed increases the risk
of accidents!

%7
%       % 


End of work
3  %     
7  

& %    *%  
,9 7      
      6
%7 997
% 

(        %9 
77

'7:
9      9 9
;




5.3 Personal protective equipment (PPE)

& 97
 % ) *((+,  
     7  %
%=

@  ;  work clothes    
% 
  % 
@ Noise protection devices    
9 9     
  
ATTENTION!Noise can be harmful to health. If
the permissible noise level of 80 dB(A) is
exceeded, hearing protection must be worn.
@ Mouthguard     
9
@ afety goggles with side protection  

@ Work gloves 9
    9   %
%
@ afety shoes or boots7
 %9;  
?7

@ afety helmet 
  7       %
?



5.4 Transport
6    %   
     9 7  
 77 
      
7*,

5 



5.5 afe handling of operating materials /
refuelling
WARNING!
Combustion engines pose a particular danger
during operation and refuelling. Always read and
follow the warning instructions and, in parallel,
the additional safety instructions given later in
this manual. Failure to do so may result in serious
or even fatal injury.

3 9  9
  
       


0

%     


 97 7
7

' 7

6      %
:%     7  
& %7 

39
   3  7  
   7      
 9  

          
*%A,>

"       7 
 7
"99
       
7 

"  

   9    *  
7 ,

6     5  
773
A

        %


3        
 7


4%7  
 3  A

6
7 



5.6 ervice security

WARNING!
Repair, set-up, maintenance and cleaning work,
as well as transporting the machine, may only be
carried out when the drive is switched off and the
tool is at a standstill. In the event of a
malfunction, operation must always be switched
off. % ?

57  9
     7    
    9 ;9 
   7    %
 

:7       
  9     


%%7?
79 


3     *9  
7  ,   
 &     
9     7 %
%

$ 7 
 
:7      
99 

: 9 ;9    
79 7   %   %
        %


&
)

>    @ >:2 @   
       
:
  



5.7 Electric shelf
&        %
      7    
 










1

5.8 Residual dangers and protective
measures
WARNING!
Disabling, modifying, blocking, dismantling,
modifying or attaching any parts to the safety and
protective devices of the machine is strictly
prohibited and may result in serious and / or fatal
injuries if not observed.
Mechanical residual dangers
Capturing, coiling
        
 997 
D" 
& ; 
Pulling in, catching
$          
7
D &    9    
7
%)*((+,

Crushing
"      
?
D '7

D3Automatic infeed!
D :77
D C
D 5
D (A

Neglecting ergonomic principles
Negligent use of personal protective equipment
(PPE)
"      %
)?
D &%)

Insufficient local lighting
(   
D :7       
7

Human behaviour, misbehaviour
D :7 7
$ %




Electrical residual dangers
Direct or indirect electrical contact
  %  7   %
     
7 
?
D 4%        
 7  
D <% %       

D 3 
7
D 5       7 
*$"",
Thermal residual dangers
Burns, chilblains
 
D :7     7 :7 
)%


Noise hazard
Hearing damage
( 977
  
D:77 E


Hazard due to materials and other substances
Contact, inhalation
+??) 

D& 9E?
:77  A
D+  >
7 
D <    '   F
    % :  9
  *8,7 79
 

Fire, explosion
6B

D ' 9 G      
 A
D "   )  7 
         
 


Other hazards
lipping, tripping or falling of persons
5   % 9   



8

D &      7  
:7    %     
7
5.10 Behaviour in an emergency
%9
    ) ) 


&) 9%7 
=
&; 7;7
?;7?;7A
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6. Warning and information
symbols used
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 
     

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ATTENTION!
This is about your safety.  
 97 

$  %   
  
 

 9
79 7     
 
DANGER!
Health and explosion hazard due to combustion
engine
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       
      
%   
   


3 

C   7  9
  7   3  

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2    
%   9 7 
 77
 
>$5H1# 

MANDATORY IGN
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$   
 6 
     ?  




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&7
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&% %
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&
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& 

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
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Check engine oil!
" %  
0*5<,
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4%%7%
%

Warning of hot surfaces.
Risk of burns!
3       
      % 
7
 
2         7
?
:7 
 
WARNING! Keep hands and feet away
from rotating blades. 3
 9     
?  7    
 
 
WARNING! Keep hands away from
rotating parts. 5
7  %    
 4%   %
% % 7    
 

WARNING! Danger from ejected objects
when the engine is running.   
 9  7 
    ? 6
 9 %%   7
%

Keep a sufficient safety distance of at
least 12 metres when the engine is
running.

C  7   7

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hredding of branches of all kinds
#89 
7
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+9 
*I,
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Nameplate
+) 7   9  
    6  
  -  % 9  7
%
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 
> 
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-   
    
      7A
(
%
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
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7. Mac ine overview
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7.1 hredder
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 :?
 +?
 2 
! 37
#  
. ' 77
/ 
0 7*,
1 9
8 '*++$2+4"'5(,
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7.2 Gasoline engine
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
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 + 7*7,
J 7+;
 ' 
 $
! "%%
# 67
. :
/ 
0 %
1 ' 9 
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8 6
 6
 5
 57
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
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8. Functions
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8.1 Engine
Engine switch (main switch) = Ignition switch on
E-start (1)
 7566%
 * ,      
 9% 7549
       
"5''5442-*!,
Recoil starter, rope starter (2+3)
   7
  
     4% 7  

Choke valve (4)
%%
    %%    
 
Fuel switch (5)
  7     
7
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Air filter (6)
       ;  
%*.,
: 
 
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Muffler (7)
  77 
 :% 7
"=3 A
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Throttle lever (8)
7%
  

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park plug, spark plug connector (9)
    %      
   9 7    
        9  
        :7
       
     ?  
7
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Oil filler bolt with dipstick (10)
 
354577
%
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Oil drain bolt (11)
          
 
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Fuel tank (12)
7
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Centrifugal clutch
  
 &  9
%  
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8.2 Device unit
afety circuit
EMERGENCY TOP bar (10) on the infeed chute
  
 ++$2+4"'5(*8,
77
− +  7 *  7, *,  
 
WARNING!
The blade drum trails for a short time due to the
flywheel mass!
In case of unexpected circumstances, never
hesitate to operate the EMERGENCY TOP bar
(10) on the infeed chute.
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Adjustable deflector (1)
7    7  
 ? 
?
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Foldable infeed chute (9)
         
    9 %    
  
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DANGER!
Before commissioning of the machine, the infeed
chute as well as the safety circuit must be
refitted. Check the function of the safety circuit!

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!
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Drawbar (4)
: 7  %     

IMPORTANT NOTICE!
Dismantle the drawbar when loading!
CAUTION!
Never lift the machine by the infeed chute and /
or ejection chute!
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9. Tec nical data
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Model number
RAMBO
-
HC15PRO
3%
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!
;
5<I
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9.1. Electrical connection
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WARNING!
Work on the electrical installation and electrical
equipment may only be carried out by qualified
electricians.
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9.1.1 Electric start

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WARNING!
Before connecting, the key on the E-starter must
be turned to the OFF position and removed.

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Connect battery:
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 6    7   %
*P,
   %
*;,
E-start onnecting battery
9.1.2 afety circuit (EMERGENCY TOP)
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onnecting the safety circuit (EMERGEN Y STOP)
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10. Tec nical description
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       7
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5<I  
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;%7I;
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?       3
           
      9 
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%
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   ?  7 ? 
    7    
 77 7
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  7   

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11. Standard equipment
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: 9 
-
− 
−  
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
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  7    1  
%
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  %  )   7 
9        
=
[e-mail] or by telephone at
+49 8571/92 556-0.
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Standard equipment
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: 7  
 
" +?
3 79997
+ 377 
6 :
2 ' 77
< :
 
Q '-*++$2+4"'5(,
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12. Assembly
%
IMPORTANT NOTICE!
heck all fluids before commissioning and refill as
described if necessary to avoid damage to the
machine.
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13. Drive type
13.1 Gasoline engine
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7  6
        
 9   
      ' 
"5''5442 - '     *#, 
  *#,
IMPORTANT NOTICE!
When delivered, the engine of the machine does
not contain engine oil and fuel. Fill the drive motor
as described under “REFUELLING”.
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13.2. Refuelling
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WARNING!
You may only carry out the work described in this
chapter after you have read and understood the
safety instructions. It concerns your personal
safety.
13.2.1 Filling up engine oil
IMPORTANT NOTICE!
Engine oil must be filled up before the first
commissioning! Incorrect oil filling can cause
irreparable damage to the engine. In this case, the
seller as well as the manufacturer distance
themselves from any warranty claims.

@ '%
 B
@ >% 7
specification AE 10W-30 or 10W-40
@ "  %  7   7
%
Check engine oil level
'7 7
 >7
 &    7     
97
3. ( 
 %9         
7  Use chute!
!  
# &7-


Engine oil viscosity 


Filling up engine oil

Filling quantity: approx. 1.1 litres
Do not overfill!


ATTENTION!
When the engine is running, the oil filler bolt
must always be firmly seated in the filler neck!
IMPORTANT NOTICE!
Using SAE 30 oil below 10° will result in harder
starting and possible damage to the engine bore
due to insufficient lubrication.
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


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








0
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13.2.2 Fuelling


DANGER!
Health and explosion hazard due to combustion
engine. Care must be taken when handling fuel!
      
 
  %   
   


3        

 
$
     
 
 
C    7  9
73
A

2    
% 97
 77

5     7  
   1#  )    
>  9   &   
 7 


When refilling fuel, please note the following:
@ '7 77
   8   %  

@ C    7  9  
7
@ 6     7;% 
%
@ C 799
 9    
 
@ 39 
@     9 7  % 
  
Refuelling
 '7566
 "
 
 >7
! 6   7 gasoline (ROZ95)  7
     9   
 BB
# '7         
BB
. & 

 
Fuel
Tank volume: approx. 6.5 litres
Do not overfill!
tore fuel
@ 6        9
   5%   -  
       5

@ '     
%C

@ tore fuel tank out of reach of children.
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
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


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1
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14. Commissioning
The machine must not be set up on sloping
ground. Special care must be taken to
ensure that the ground does not give way
under the heavy load of the machine.
o not work alone, someone must be
nearby (within calling distance) for
emergencies.
14.1 Preparation for the site of operation
@       
 
@ :       
     % 

@ " 
 
@ >  B 
Attention, danger of tipping over!
@ 5      C 
77
 ?

WARNING!
The presence of persons, children and animals in
the danger zone is prohibited.
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'7 
     ? "    
   (   
9
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 
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&  9  9  
    7 4   
      ?  J
 B

:       %9 
77?
WARNING !
When shredding, ensure that no one can be
injured by ejected shredded material.
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@ C
@    79   ++$2+4"
'5(%
@ "      
     
%
@ $ */
,
@     9   
     % 

IMPORTANT NOTICE!
Heavily damaged or bent blades must be replaced
with new blades.
WARNING!
Do not operate the machine unless all blades are
properly inserted and secured. Furthermore,
make sure that all protective devices are in place
and in protective position.
@ "%9
@ "      9  

 9

DANGER!
Do not start the engine in closed rooms. The
exhaust gases contain carbon monoxide, which is
very toxic when inhaled!

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8
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WARNING!
Warning against hot surfaces!
The engine exhaust and other engine parts
become very hot during operation. Never touch
the hot engine. Keep a sufficient distance from
hot surfaces and keep children away from the
running engine.
ATTENTION! Whenever working on the
machine, always wear the correct
protective equipment and switch off the
drive.
14.2 tart process
 '7*#,54
 & 9%%%
*!,"5'+*J"<5C+,
&     79 %  
%% *!,    5(+4*J
$>4,9
 (   % *0,     
5&*J>$+,9
<2<*J$:,
!  +;*,54

RRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRR

→ Manual start (HAND TART)

# '7      *,  
     9 
  7  )   %
7 
ATTENTION!
Do not pull the starting rope all the way out
and do not let the starter grip handle hit back
on the engine.
→ tart with electric starter (E- TART)

#  +;*,
54
 ':$
#

$  
54


:+454A
    7#9
      
$      0 
7#7
!87
7 
  0 9   
 
RRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRR
.    %% *!, 7   "5'+
*J"<5C+,     9 7 
   5(+4 *J$>4, 7    
7 

5%*0,9
7%<2<
Manual start (HAND START)