Lumex RA-915? User manual

LUMEX INSTRUMENTS CANADA
(0890278 B.C. Ltd)
RA-915МMERCURY ANALYZER
OPERATION MANUAL
В0100-00-00-00-00 OM
2015

Read the instructions in this manual carefully before operating the RA-
915М analyzer. Neither LUMEX INSTRUMENTS CANADA nor its repre-
sentatives will accept any liability for the damage caused by non-
observance of the requirements of this manual.
RA-915МMERCURY ANALYZER is subject to improvements and the infor-
mation in this manual may not include the latest updates on the RA-915М
MERCURY ANALYZER design.
No part of this manual may be reproduced or transmitted in any form or
by any means, neither electronically nor mechanically, without the prior
written permission of LUMEX INSTRUMENTS CANADA.
Manufacturer’s address: 0890278 B.C. Ltd
207-31510 Gill Ave, Mission, B.C., V4S0A1, Canada
TEL: +1 604 820 4488
E-mail: info@lumexinstruments.ca,
http://lumexinstruments.ca
Version 3.2
Created 20.03.2015

Operation manual RA-915M В0100-00-00-00-00 OM
I
About this manual
This manual is designed to familiarize you with the principle of
operation and structure of the RA-915M analyzer (hereinafter re-
ferred to as the «analyzer»), its design, performance characteristics
and operating conditions. It contains information that will provide
proper operation and comprehensive utilization of the analyzer’s ca-
pabilities. Please take time to read the manual in order to attain the
best results in operation and to gain the greatest benefit from your
analyzer. This manual contains:
List of important safety measures, warnings and precau-
tions, which you should follow when operating with the analyz-
er.
The purpose of the analyzer, its basic performance and
analytical characteristics, and operating conditions.
Brief description of the physical foundations and the prin-
ciple of operation of the analyzer, and of its design.
Functional controls of the analyzer, their purpose and op-
eration.
Procedures for preparation of the analyzer for operation in
different configurations using appropriate operation modes.
Procedures for handling the analyzer in all of the opera-
tion modes using the display and control unit.
Brief description of procedures for analyzer operation us-
ing a PC.
Procedures for analyzer maintenance.
Instructions for troubleshooting.

Operation manual RA-915M В0100-00-00-00-00 OM
II
Symbols used in this manual
Danger:
Used when failure to observe a safety precaution may result in a seri-
ous injury.
Warning:
Used when there is a danger of a minor injury or a serious damage to
the analyzer if you do no follow the precautions.
Caution:
Used when there is a danger of a minor damage to the analyzer if you
do no follow the precautions.
Used to indicate supplementary information or to call attention to
recommendations which may simplify daily operation.
Safety guidelines
Important safety precautions
Read these rules completely before starting operation with
analyzer.
Carefully study all the sections of this operation manual,
analyzer design and control functions.
To avoid electrical shock, never work with the analyzer
covers taken off.
Do not put extraneous objects inside the analyzer through
its ports.
Do not allow the ingress of liquids on the case or inside
the analyzer.
Use only the power supply which is provided.
Never use a defective power supply cable, do not put any
objects on the power supply cable, and locate it in a manner to
avoid a trip hazard.

Operation manual RA-915M В0100-00-00-00-00 OM
III
Do not try to repair the analyzer or adjust its optical units
and electronic boards by yourself, except for cases stipulated
in troubleshooting section (Appendix 1).
Call an authorized agent or certified service engineer in
the following cases:
If the analyzer does not operate properly or its pa-
rameters have noticeably deteriorated.
If the analyzer has fallen down or if its case is dam-
aged.
If there has been ingress of any liquid inside the ana-
lyzer.
If you hear unusual sounds or sense unusual smell
coming from the analyzer.
Keep the analyzer at a minimum distance of 1 meter from
heating devices and heat sources. Do not transport analyzer in
the boot of your car.
Do not forget to switch the analyzer off when the working
day is over and to disconnect the power supply unit from the
mains if the analyzer is not used for more than 6 hours.
Never work without sorption and dust filters.
The analyzer should be switched off before any mainte-
nance operations.
When measuring mercury concentration, it is necessary
to follow instructions and documents stating safety regulations
for operation in chemical laboratories and safety rules for oper-
ation with electric appliances.
Observe the following rules during any transportation of the
device, as well as when performing measurements from a moving
vehicle (car, helicopter, etc.):
To avoid strong vibration effects, do not place the device
on a hard surface (baggage compartment, floor of a vehicle,
etc.).

Operation manual RA-915M В0100-00-00-00-00 OM
IV
Place the device on shock-insulated surfaces (a seat,
damping support, etc.).
Secure the device on a working surface to prevent its fall
or incidental contact with other objects.
Observe the following safety precautions during outdoor opera-
tion:
Do not work in rainy or foggy weather and avoid precipita-
tion ingress inside the analyzer.
Do not work in dusty ambient air.
Staff members permitted to operate the device are rec-
ommended to undergo training at the supplier’s premises or at
a regional service centre.

Contents I
Contents
1Introduction..............................................................................................1
1.1 General description................................................................................1
1.2 Performance characteristics and specifications .....................................2
1.3 Operating conditions..............................................................................3
1.4 Analyzer design......................................................................................3
1.5 Analyzer Description and Principle of Operation....................................5
1.5.1 General Principles of Operation...................................................................5
1.5.2 Description of Analyzer................................................................................5
1.5.3 Display and Control Unit ..............................................................................8
2Analyzer operation ..................................................................................9
2.1 Pre-operational Procedures and Setup..................................................9
2.1.1 Unpacking and Installation...........................................................................9
2.1.2 Analyzer installation and starting up...........................................................10
2.1.3 Charging the Battery..................................................................................11
2.1.4 Setting Parameters....................................................................................12
2.1.5 Checking Analyzer Serviceability ...............................................................16
2.2 Analyzer Operation ..............................................................................18
2.2.1 Operation in the On Stream Mode..............................................................18
2.2.2 Operation in the “High Concentration” Mode ..............................................20
2.2.3 Operation in the Monitoring Mode..............................................................23
3Analyzer Maintenance...........................................................................26
4Troubleshooting ....................................................................................27
5Analyzer Storage and Transportation..................................................28
6Warranty.................................................................................................29
Annex A (informative) Physical Foundation and Principle of Operation .30


List of Figures I
List of Figures
Fig. 1-2 - Rear side of the analyzer..................................................................................6
Fig. 1-3 - Left side panel of the analyzer ..........................................................................7
Fig. 1-4 - Right side panel of the analyzer........................................................................7
Fig. 1-5 - Display and control unit.....................................................................................8
Fig. 2-1 - Splash screen .................................................................................................10
Fig. 2-2 - Main menu window .........................................................................................11
Fig. 2-3 –Settings menu window ...................................................................................13
Fig. 2-4 - Parameters Menu............................................................................................15
Fig. 2-5 –Save parameters dialog .................................................................................16
Fig. 2-6 - Test mode window..........................................................................................17
Fig. 2-7 - On Stream mode window................................................................................18
Fig. 2-8 - Protocol mode window....................................................................................19
Fig. 2-9 –High Concentration mode window..................................................................21
Fig. 2-10 - High Concentration Protocol Mode display ...................................................22
Fig. 2-11 –Initial screen of the Monitoring mode............................................................24
Fig. 2-12 - Monitoring mode display...............................................................................25
Fig. 3-1 - Location of the sorption and dust filters of RA-915M analyzer........................26
Fig.А-1 - Principle of operation of the RA-915M mercury analyzer.................................30
Fig.А-2 - Block diagram of the RA-915M mercury analyzer ...........................................32


В0100-00-00-00-00 OM Section 1 Introduction 1
1 Introduction
1.1 General description
The RA-915М Analyzer is intended for measuring mercury va-
pour concentration in the ambient air and in the air of residential
quarters and production areas as well as in natural gas and in facto-
ry smokestack emissions.
The analyzer can be used for on-stream measuring of mercury
vapour concentration in the air both in a stationary mode and
for con-
tinuous survey from vehicles (car, helicopter, boat).
The analyzer is a useful tool in industrial hygiene, ecological
monitoring, technological process control and scientific research.
The analyzer and its attachments constitute the system, which
enables the determination of mercury content in potable, natural and
waste water samples, soils, foodstuff and feed stocks, biological
samples, oil and its processing products in accordance with estab-
lished techniques.
Read this manual carefully before starting operation with the analyz-
er.

2 Operation manual RA-915M В0100-00-00-00-00 OM
1.2 Performance characteristics and specifications
Measuring range of the mercury vapour mass concentration in air
(response time 30 s)*, ng/m3
2 –200000
Relative intrinsic error of measurement (0), not more than, %
20
Standard deviation of zero readings, ng/m3, not more than
2**
Measurement repeatability (span) for the mercury vapour mass
concentration of 100 ng/m3and higher, %, not more than
5
Drift of zero readings within 5 min, not more than, ng/m3
2
Transitory time of analyzer readings, s, not more than
20
Analyzer warm-up time, min, not more than
20
Volume air flow rate of the analyzed air at the analyzer input,
dm3/min, not less than
10
Sorption coefficient of mercury vapour by the built-in sorption filter,
not less than, %
98
Complementary error caused by the ambient temperature change
within the operating range for each 10°С, not more than, %
0.50
Complementary error caused by the ambient pressure change
within the operating range for each 3.3 kPa is not more than, %
0.20
Analyzer power supply:
built-in battery
12 V DC
AC power source through external power supply unit
(hereinafter referred to as PSU)
100…240 V АС,
50/60 Hz,
40 VA
Analyzer continuous operation with the built-in battery, h, not less
than
8
Analyzer dimensions (LхWхH), not more than, mm
470х110х220
Weight, kg, not more than
7
* The measuring range starts at 20 ng/m3for the response time of 1 s.
** Response time is 1 s.

В0100-00-00-00-00 OM Section 1 Introduction 3
1.3 Operating conditions
Ambient air temperature, C
1- 40
Ambient pressure, кPа
84.0-106.7
Relative humidity at 35°C, not more than, %
95
Sinusoidal vibrations in the frequency range:
displacement amplitude (mm) at transition frequency
(60 Hz) and below, not more than
0,35
acceleration amplitude at frequencies exceeding the tran-
sition frequency, m/s2, not more than
49 (5g)
Content of unmeasured components in the analyzed gas mixture, mg/m3, not more
than:
carbon monoxide (СО)
40
nitrogen monoxide (NO)
90
hydrogen sulphide (H2S)
100
nitrogen dioxide (NO2)
100
sulphur dioxide (SO2)
10
ammonia (NH3)
30
benzene (C6H6)
1
1.4 Analyzer design
The RA-915М Mercury Analyzer can be controlled either by the built-
in display and control unit (hereinafter referred to as the control panel) or
by the PC connected to the analyzer with the interface cable.
The components which constitute the basic delivery kit are shown in
Table 1-1.

4 Operation manual RA-915M В0100-00-00-00-00 OM
Table 1-1
№
Item
Quantity,
pcs.
Catalogue
code
1
RA-915М MERCURY ANALYZER
1
5-020-001
2
Power supply unit for AC power mains
1
5-024-003
3
Power cord
1
5-014-033
4
CD with software
1
5-022-001
5
Interface cable
1
5-024-038
Spares Kit:
6
Sorption filter
1
5-024-028
7
Dust filter
1
5-024-029
8
Tool set
1
5-024-045
Accessories Kit:
9
Analyzer transfer bag
1
5-024-026
10
Air intake hose
1
5-024-030
Documentation:
11
Certificate of Quality
1
5-023-014
12
Operation Manual
1
5-023-007
13
Software User’s Manual
1
5-023-010
14
Short Guide (HIGH CONCENTRATION
MODE)
1
5-023-002
15
Short Guide (ON STREAM MODE)
1
5-023-004
16
Short Guide (DATA LOGGER MODE)
1
5-023-006

В0100-00-00-00-00 OM Section 1 Introduction 5
1.5 Analyzer Description and Principle of Operation
1.5.1 General Principles of Operation
The RA-915M analyzer operation is based on differential Zeeman
atomic absorption spectrometry using high frequency modulation of light
polarization (ZAAS-HFM). For more details, refer to Annex A.
1.5.2 Description of Analyzer
The RA-915M analyzer can be operated either as a portable one with
the use of the control panel or as a stationary laboratory device controlled
by PC software.
The following marks are located on the right side of the analyzer:
Analyzer name;
Manufacturer’s trademark.
The nameplate with the following information is placed on the left-
hand side of the analyzer:
Manufacturer’s trademark;
Analyzer name;
Analyzer serial number;
Operations conditions;
Year of manufacture;
Power supply ratings;
Certification marks.
The upper panel of the analyzer contains the built-in display and con-
trol unit.

6 Operation manual RA-915M В0100-00-00-00-00 OM
The analyzer panels are displayed in the figures Fig. 1-1 - Fig. 1-4.
Fig. 1-1 - Front panel of the analyzer
1- Inlet (marked with yellow) is used for determination of the mercury vapour content in the air (or
gas) –labelled as ;
2- Inlet (marked with blue) is intended for the air intake into the multi-path cell through the built-in
sorption filter - labelled as ;
3- Outlet of the multipath cell air flow –labelled as
Fig. 1-2 - Rear side of the analyzer
1–Compartment for the single-path analytical cell (single-path cell is used for the analyzer valida-
tion, analysis of water, natural gas etc.);
2–Slot for a holder of the external optical units of the RP-91С and PYRO-915+ attachments;
3–Power supply cable connector.

В0100-00-00-00-00 OM Section 1 Introduction 7
Fig. 1-3 - Left-hand side panel of the analyzer
1–PC Interface cable connector, RS-232 standard;
2–PC Interface cable connector, USB standard;
3–Service connector.
Fig. 1-4 - Right-hand side panel of the analyzer
1 –Slot for mounting the analytical cell external optical units of the RP-91С and PYRO-915+ at-
tachments;
2–Removable decoration cover of the sorption and dust filters.

8 Operation manual RA-915M В0100-00-00-00-00 OM
1.5.3 Display and Control Unit
The display and control unit of the analyzer is shown in Fig. 1-5.
Fig. 1-5 - Display and control unit
1–Display panel for the visualization of signal indications, parameters and operating mode;
2 –Ent (Enter) button to switch to the lower menu level;
3–Esc (Escape) button t o return on the upper menu level;
4–, buttons to navigate through the menu at a particular level;
5–On/Off button.

В0100-00-00-00-00 OM Section 2 Analyzer operation 9
2 Analyzer operation
2.1 Pre-operational Procedures and Setup
2.1.1 Unpacking and Installation
Unpack the analyzer in the following order:
Use a sharp tool to cut the packing straps and carefully open
the transportation box;
Remove the foam frame to uncover the analyzer, documen-
tation and analyzer accessories;
Take the analyzer out of the transportation box and put it on
a table;
Take out the documentation;
Take out the accessories.
Make sure that the package with the analyzer is stored indoors for at
least ten hours after the transportation at temperatures below 0C and then
start unpacking the analyzer.
For transportation the analyzer should be packed in the reverse or-
der.
Before starting the operation with the analyzer make sure that there
are no external damages of the analyzer and its accessories. Check if the
delivery set is complete in accordance with the enclosed packing list.
In the case of any inconsistency please contact your Supplier

10 Operation manual RA-915M В0100-00-00-00-00 OM
2.1.2 Analyzer installation and starting up
Place the analyzer horizontally on a working surface so that the dis-
play and control unit is on the top.
Switch on the analyzer by pressing the On/Off button (pos.5, Fig.
1-5) and hold it down for 1-2 seconds (to switch the analyzer off press the
On/Off button and hold it down for 4-5 seconds). The splash screen that
contains the model name, the manufacturer’s name, the serial number,
software versions and the current date and time will appear on the display
(Fig. 2-1).
Fig. 2-1 - Splash screen
Check the battery charge level in case of the stand-alone use. The
indicator located in the right top corner of the display shows the current
charge level of the battery. If necessary, charge the battery as described in
section 2.1.3.
Press the Ent button to enter the Main menu (see Fig. 2-2).
If you only need to recharge the battery and/or to download the
monitoring data from the analyzer to the computer, it is recom-
mended not to ignite the lamp to extend its lifetime.
Table of contents