Lunasee PRO 1000 Service manual

Installation Introduction
The Lunasee PRO1000 Controller requires 0.4 Amps with a nominal 12 Volt DC power supply.
Congratulations! Your new Lunasee Hi-Viz Wheel Lighting System is the most eye catching side lighting product on the market. The
unique light signature of the system increases your nighttime safety by making your bike highly visible to other drivers. The system
works by directing energy from compact LEDpods onto a thin, photoluminescent pinstripe (LunaGLO Rim Tape) on the wheel rim. As
the wheel rotates past the LEDpods, the pinstripe absorbs light from the LEDpods, causing it to glow brightly. Only the pinstripe is
mounted on your wheel rim – no wires or LED bulbs. The LEDpods are attached to the frame or fork and are typically hidden away. The
result is a super clean look that is practically invisible by day and brilliant at night.
NOTE: Please read and follow these instructions carefully. It is important to
install the components correctly and in the right order. While we do warrant
against defects, we do not take responsibility for improper installation.
Lunasee
[phone]
lunasee.com
For Technical Questions – Email us at [e-mail] or call 252-353-4354 Option 2
Copyright@2012 by Lunasee. All rights reserved. No portion of this document or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Lunasee. Diagrams within this document may not be to scale.
Note: These instructions apply to both the one wheel and two wheel versions. One wheel kits will only
require application of LunaGLO rim tape and LEDs on one wheel.
INSTALLATION INSTRUCTIONS AND MANUAL
FOR
Lunasee PRO 1000
Hi-Viz Wheel Light Charging system
with
LunaGlo Rim Tape

Lunasee PRO1000 Install Instructions 11.21.18
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Parts List
Please refer to the diagram below for part terminology used throughout the following instructions. Please note that you will not utilize all
of the included mounting hardware. You will only use mounting hardware for the mounting methods chosen for your bike.
(Items not to scale)
LunaGLO rim tape
LunaGLO rim tape & Tape Applicator Tool
1 Wheel Kits
Please note following part adjustments for one wheel kits: 2 x LEDpods, 2 x 4”
brackets, 2 x 3” brackets, no Hose Clamp Spacers, no Angle Mounts, no 1”x 2” Double
Side Adhesive, no M8 Angle Mount Screws, no M8 Nylock nuts
Other items you may need
Dielectric grease, threadlocker, heat shrink, hose clamp
Tools you may need
Wire trimmers, wrench, pliers or vice grip. An extra person may be helpful during parts
of the installation.

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Installation Overview
These instructions are divided into 5 sections described below. Please familiarize yourself with this process and always complete in
order. It is important to understand that the LEDpods must be targeted with precision at the LunaGLO tape on the rim and within
certain distance parameters during normal riding taking into account any suspension movement or other moving parts. Please follow
and read instructions carefully to avoid completing the installation and finding your LEDpods are not appropriately targeted.
IMPORTANT ITEMS YOU SHOULD KNOW
Section I: Pre-installation
Identify LunaGLO tape location and LEDpod mounting options & parameters
Section II: LunaGLO tape application
Apply LunaGLO tape to each wheel
Section III: Preliminary wiring
Preliminary wiring of Controller and LEDpods
(do not cut to final length)
Section IV: Bending brackets and mounting LEDpods
Shape Brackets (if applicable) and mount LEDpods to Motorcycle
Section V: Final routing/finishing of LEDpod wires and system test
Final wire finishing and full system test
1. LEDs emit UV light. NEVER look directly at the light source.
2. Never touch the surface of the actual LED while handling and installing LEDs.
3. PRO1000: Never connect LEDs directly to Power without Controller – it may damage
LEDs.
4. PRO1000: When hooking up LEDs to Controller, please note that they are wired in pairs
to the Controller (Port 1,2 and Port 3,4). BOTH LEDs in each pair must be wired to the
Controller for the LEDs to function. A single LED of either pair will not function alone.

Lunasee PRO1000 Install Instructions 11.21.18
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Section I: PRE-INSTALLATION
Please don’t install anything until you first read and understand this section. In this section, you will make important decisions on the placement
and configuration of your Lunasee system components.
Step 1: Review parts
Please make sure all components are accounted for in your Lunasee Kit.
Step 2: Identify surface area on rim for applying LunaGLO tape
Identify the area of your rim to apply the LunaGLO tape. The surface should be generally near the rim’s edge, but no closer than 1/8
inch to prevent damage to the tape when changing the tire. The surface should be free of any obstructions (such as spokes or
balancing weights) around the perimeter of your rim and should generally face the sides of the motorcycle.
Step 3: LEDpod placement considerations
Review the following LEDpod placement considerations. It is important to understand that the LEDpods must be precisely targeted and
positioned to effectively charge the LunaGLO tape.
3.1 Targeting LEDpod
After identifying the location of the LunaGLO tape, you can now review the ideal placement of your LEDpods to direct
the beam of light directly on the LunaGLO tape.
3.2 LEDpod clearance
LEDpod to LunaGLO tape distance: Lunasee recommends target distance between LEDpod and LunaGLO tape to
be 0.5” (see Fig 1 below). However, a range of between 0.25” and 1.0” is acceptable provided that the LEDpods
NEVER come in contact with the wheel, tire or any other component during operation. Please note that the greater
the distance, the lower the brightness of the LunaGLO tape at full charge. This distance should be consistent on each
LEDpod mounting location, and should consider clearance for tire/wheel removal if the brackets cannot be loosened
and moved during wheel removal.
3.3 Accuracy and suspension travel
Location: Whenever possible, mount LEDpods on components that travel with the wheel with suspension travel so
the LEDpod will remain targeted on the rim tape during suspension travel. If this is not possible, mount LEDpods at 3
o’clock and 9 o’clock positions to minimize impact of the suspension travel wheel movement on LEDpod targeting
(see Fig 2 below). Check to make sure suspension settings & travel does not cause LEDpods to come in
contact with any other part or surface on your bike, and that LEDpod will be targeted for all typical
suspension settings and travel.
Figure 2
Figure 1
TIP: When mounting LEDpods that will be affected by suspension travel, measure the difference of your motorcycle being weighted
with the rider/bags before mounting LEDpods. This will ensure your LEDpods will be targeted correctly under normal riding
conditions with the weight of the rider. If your bike has adjustable suspension, please check to ensure LEDpod targeting is
appropriate for your range of suspension settings & suspension travel.

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Step 4: Determine LEDpod mounting options
The purpose of this step is to determine which LEDpod mounting option is most appropriate for each of the 4 LEDpods that will be
mounted on your specific motorcycle. Select a location that will allow you to place the LEDpod within 0.5” of the LunaGLO tape (or
within the acceptable range in Step 3.2). Lunasee recommends mounting LEDpods with Brackets mechanically whenever possible.
For Options B, C and D, you will be required to hand fit/shape a bracket to fit your bike. You may use the provided Paper Bracket
Reference Tool to determine the appropriate bends/shape for your mounting locations and distances. Actual Bracket bending will not be
done until Sec IV. Please see figures below for visual references. Please note that all Bracket shapes in the illustrations are examples
only. You will need to determine the appropriate mounting location, position and bracket shape for your bike.
Option (A) - Direct mount LEDpods with adhesive, optional LEDpod Spacer
If your bike has suitable 1” square inch flat surface areas to direct mount the LEDpods to a portion of the motorcycle you can
do so without the use of Brackets. A LEDpod Spacer is included and can be used between the LEDpod and the mounting
surface to achieve an acceptable distance between LEDpod and the LunaGLO tape. The surface must NOT be on a part that
gets excessively hot (like exhaust).
Option (B) - Bracket mount to factory bolt
Solid factory bolt locations may be used, but these should NOT be structural or mechanical mounting bolts - ONLY cosmetic
mounting bolts.
Option (C) - Hose Clamp mount with Bracket and Hose Clamp Spacer
This option may be appropriate when there are no suitable factory bolt locations, but when there are suitable fixed bars and
rectangular sections where an appropriately sized hose clamp can be used to anchor the Bracket. Please note that a hose
clamp is not included with the kit. Please purchase and use a suitable hose clamp for the size and shape of the tube you are
attaching too. The rubber Hose Clamp Spacer is placed between your Bracket and the surface you wish to mount your
Brackets.
Option (D) - Angle Mount with 3M Adhesive and Bracket
This option may be appropriate when there are no suitable factory bolt locations and there are no suitable locations for the
Hose Clamp method, but there needs to be a flat surface area (at least 1” x 2”) to adhere the Angle Mount using 3M Double
Sided Adhesive Tape. A Bolt and Nylock Nut will ultimately be used to affix the Bracket to the Angle Mount.
Caution!
When placing LEDpods, please ensure LEDpods and Brackets will NEVER come in contact with the wheel, tire or
any other component during operation, including full suspension travel.

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LEDpod mounting options
Please note that all Bracket shapes in the illustrations are examples only. You will need to determine the appropriate mounting
location, position and bracket shape for your bike.
Option (A) - Direct Mount with Adhesive, optional LEDpod
Spacer
Option (B) - Bracket Mount to Factory Bolt
Option (C) - Hose Clamp with Bracket and Hose Clamp Spacer
Option (D) – Angle Mount with Adhesive and Bracket
Section II: LunaGLO TAPE APPLICATION

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How to apply LunaGLO tape
Please review this whole section before doing any installation of LunaGLO tape.
Step 5: Apply LunaGLO tape to Rim
Apply the LunaGLO tape on a suitable surface on the rim - at least 1/8” away from the edge to prevent damage when tires are
removed. Please see 3 application methods below. Acceptable application temperature range is 50￮F– 100￮F. For proper adhesion,
the rim surface should be clean and dry. Do NOT use WD40 or other similar lubricants to clean the rim as it will prevent bonding of the
adhesives. For heavily soiled rims, thoroughly clean the rim and remove all dirt, oils and build. Clean the rim surface again with alcohol
wipes and dry before application. Keep excess LunaGLO tape for patching any damaged spots that may occur during normal use.
Please note that within the first few minutes of the application, you can rework tape in small areas to make adjustments. However, as
with any pressure sensitive adhesive, please avoid significant reworking as it may diminish adhesive quality. Note: LunaGLO tape
begins to set in 15 minutes and reaches full adhesion strength within 72 hours.
It is helpful to use a center stand, lift, jack or wheel cleaning stand so that you can rotate your wheels while applying the LunaGLO tape.
If you do not have access to these tools, it will be helpful to have someone assist in periodically rolling your motorcycle to expose more
of the wheel during application.
There are 2 methods to apply the LunaGLO tape to the rim. Please review these methods below and determine which method is most
suitable for you and your bike. Lunasee recommends using the Applicator Tool with the Alignment Leg (5.1) for rims with a right angle
profile. This will depend on the shape/profile of your rim. The tape can also be applied by hand (5.2) without the Applicator Tool.
5.1 Applying LunaGLO tape with Tape Applicator tool & alignment leg (see Fig 5.1)
The alignment leg may be used on many rim profiles that have a flat surface to guide the Tape Applicator Tool along the rim.
See Fig 5.1. To feed the LunaGLO tape into the Applicator Tool see Fig 5.2. By pressing the Tool and Alignment Leg against
the rim as you move the tool along the rim, the LunaGLO tape will apply evenly. Overlap ends by approximately 0.25” and trim
excess tape.
Fig 5.1 Fig 5.2 – Feeding Tape through Applicator Tool
5.2Applying LunaGLO tape by Hand (Fig 5.4)

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Apply LunaGLO tape by hand just like applying any other wheel pinstriping. We recommend applying about 1” at a time with
care to ensure consistent alignment. Make small marks on the rim if necessary for alignment.
Fig 5.4
Maintenance Note: Once the rim tape is applied, we recommend using mild soap and water for future cleaning. If you intend to use any harsh
cleaning agents or chemicals on your rims/wheels, use these at your own risk and we recommend testing it on a small area first to make sure it
does not impact adhesive properties of the LunaGLO tape. For removal of the LunaGLO tape, use typical decal/adhesive removers as well as
heat. Keep any excess LunaGLO tape in the event you need to patch any scratched or damaged areas.

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Section III: PRELIMINARY WIRING
Wiring Installation
Please review this whole section before doing any installation.Do NOT cut wires to length during this section. This will be done in Sec V.
Caution!
PRO1000 – never connect LEDpods to power source without the Controller – it may damage LEDs.
Do not touch/press LED surface when handling/installing LEDs.
Step 6: Disconnect battery
Disconnect your battery. Never work on the electrical system of a motorcycle while the battery is connected. If you're not sure
how, check your owner's manual, or consult your dealer or consider having your dealer install the lighting system.
Step 7: Review mounting locations and wire routing/placement
Find locations where you would like to mount or connect the following components in this order. 1. CONTROL BOX (Pro1000
version) 2. SWITCH ASSEMBLY, 3. BLACK GROUND and RED POWER WIRE, and 4. LEDpods. See Wiring Diagram 1
(PRO1000). The PRO Controller is water resistant, but not waterproof and should be located in a space that protects the
Controller from exposure to water/moisture.
Locate where you would like to run wires, ensuring there is room for suspension travel. Turn handlebars from full lock side to side,
and be sure wiring does not get pinched or pulled at any point. Check for any loose sections of wiring that may catch or snag on
moving components. We recommend running wires with existing wires when possible. Avoid running wires in places that could
interfere with routine maintenance procedures for your bike. Do not mount or route any of the parts/wires along AM/FM antenna or
parts. This may cause radio interference.
Check to see if you have wire that is long enough to reach the appropriate component locations. You may splice additional lengths of
same gauge wire (not provided) with additional Butt Splice Connectors if necessary. You may wish get power through an accessory
connection. Check your bike manufacturer or dealer for accessory wire connections and connectors for your brand of motorcycle.
PRO 1000 - Wiring Diagram 1

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Step 8: Mounting/Locating Controller (PRO1000)
If possible, choose a location that is tucked away, hidden and generally dry. The Controller (PRO1000) is water resistant, but not
waterproof. Excessive moisture can cause the Controller to malfunction. The warranty does not cover moisture related Controller
problems. Common locations may include underneath the seat, behind access panels, etc. Use Zip Ties, adhesive or your own
mounting method to mount the Controller (PRO1000) in a location of your choice.
Step 9: Mounting switch
Mount the Switch in a location of your choice. Mounting locations may include battery access panels, handlebar mounts, etc. If
necessary or desired, drill a ⅜” hole to mount the switch. Unscrew the rubber Switch Boot from Switch Body. Insert Switch Body
through hole from behind the mounting surface and then reassemble the Switch Boot onto the Switch Body.
Step 10:Connecting switch wires to Controller (PRO1000) and GROUND
PRO 1000: Using a Butt Splice Connector, connect one end of the black switch wires to the black wire on the PRO 1000 Controller.
Connect the remaining Switch wire to ground. You may choose to use the included Ground Connector Ring or a ground wire. Any
solid, bare metal connection to frame will suffice. On coated surfaces, you will need to scrape away a patch of paint to ensure your
ground wire makes solid contact. (Having the switch interrupt ground as described, not power, is the safest way to wire the switch.)
Step 11: Fuse assembly
Cut the red fuse holder wire 3” from one end, separating the fuse holder assembly into two halves. Strip 0.5” from each end of the red
wire. Place fuse inside the plastic holder, and reassemble the fuse holder halves by twisting ¼ turn to the right. (see Fig below)
Step 12: Connecting fuse Red POWER wire to Controller (PRO1000) and to Power
PRO 1000: Using the included Butt Splice Connectors, connect the longest of the fuse holder’s red wires to the red wire on the PRO
Controller. For safety reasons, the fuse holder should be within 3 inches of the connection to your power.
Connect the remaining Fuse Holder 3” red wire to power. Depending on your motorcycle model or your preference, you may connect to
an accessory power wire, or may have the option to install a plug & play adapter plug specific to your model (not included). If you are
unsure which wiring method is most appropriate for your motorcycle, please consult your dealer or bike manufacturer.
Connecting directly to the battery positive terminal is an option, but we always suggest using an accessory power wire when possible.
If you connect power to your motorcycle’s accessory wire, the LUNASEE system will turn off both when the key is removed, as
well as with the switch. If you connect to battery positive terminal, Lunasee must be turned off with the switch, as it will remain on
even when the key is removed, continuing to drain the battery.
Caution!
Please consult your dealer if you are unsure of how to tap into the power on your bike. Splicing into other accessory
power wires may impact performance of other accessories. Please do so at your own risk. Do not mount or route
any of the parts/wires right next to or on top of AM/FM antenna or parts. This may cause radio interference.