LZR H100 User manual

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LZR®-H100
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EN 12453
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SAFETY DEVICE E
OPENING & SAFETY SENSOR
FOR BARRIERS*
User’s Guide for software version 0300 and higher
(refer to tracking label on product)
*Other applications of the device do not correspond to the intended
purpose. The use on industrial doors is not permitted and infringe the
patent EP 1 470 314 B1.
PLEASE KEEP FOR FURTHER USE DESIGNED FOR COLOUR PRINTING
EN
This user’s guide is an informative document and can not be seen as a commitment of result.

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The device emits invisible IR and visible laser radiations.
The visible laser beams are inactive during normal functioning.
The installer can activate the visible lasers if needed.
Do not stare into the visible red laser beams.
CAUTION!
Use of controls, adjustments or performance of procedures other than those specified herein may result in
hazardous radiation exposure.
This sensor is designed to be used as a movement and presence sensor to control the opening and the closing process of a barrier.
Avoid extreme
vibrations.
Do not cover
the laser windows. Avoid moving objects
and light sources
in front of the laser
window.
Avoid condensation on
the laser windows.
Avoid the presence
of smoke and fog in
the detection field.
Avoid exposure to
sudden and extreme
temperature changes.
Keep the sensor
permanently powered
in environments where
the temperature can
descend below 0°C.
Do not use aggressive
products to clean
the laser windows.
Avoid direct exposure
to high pressure
cleaning.
Do not stare into the visible
red laser beams.
The warranty is void if unauthorized
repairs are made or attempted by
unauthorized personnel.
Only trained and qualified
personnel may install and adjust
the sensor.
After installation, enter an
access code by remote control.
Clean the laser window
with compressed air.
If needed, wipe only
with a soft, clean and
damp microfibre cloth.
The presence of fog or smoke can cause the sensor to switch to detection to maintain the system’s safety. This
detection can therefore have consequences on the operation and availability of the system.
Make sure that such occasional behaviour is compatible with your installation/application.
• The sensor cannot be used for purposes other than its intended use.
• The manufacturer of the system incorporating the sensor is responsible for compliance of the system to
applicable national and international regulations and safety standards.
• The installer must read, understand and follow the instructions given in this manual. Improper installation
can result in improper sensor operation.
• The manufacturer of the sensor cannot be held responsible for injury or damage resulting from incorrect
use, installation or inappropriate adjustment of the sensor.
INSTALLATION & MAINTENANCE
INTENDED USE
SAFETY

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1
2
3
4
5
6
8
9
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R1 R2 E P no detection
detection
error
power
Caution!
Laser radiation
LED flashes quickly
LED flashes LED is off
1. laser window - emission
2. laser window - reception
3. LED-signal
4. screws for position lock
5. connector
6. protection cover
R1: Relay 1 - detection in opening field
R2: Relay 2 - detection in safety field
Important remote control
sequence Possible remote control
adjustments
Factory values
All 4 LEDs can be switched off and on again by remote control.
This can be useful in cases where the sensor should not draw any attention.
Important Good to know
DESCRIPTION
LED-SIGNALS
SYMBOLS
LED is on
no error
no power
E: Error status
P: Power status
LED-signal at power-on
7. visible laser beams
8. notch for tilt angle adjustment
9. adjustable bracket

4
10 cm
0°
45°
90°
0° 0°
0° 0°
It is important to understand some basic principles before installing the sensor and that all installation steps are carefully
followed.
The sensor has to learn a reference when the safety field is the
only protection against contact between the vehicle and the
boom.
The reference can be adjusted on any type of object already
present on site (wall, tree, barrier boom support) or on a post.
Always make sure the object on which the reference is adjusted:
• is positioned in the continuity of the 0° laser beam
• is positioned min. at the end of the boom or farther away
than the end of the boom
• has a surface of +/- 10 cm (min. 5 cm)
• is firmly fixed to the floor and not subject to vibrations.
Always make sure the maximum distance for the teach-in of the
reference is 9.90 m. Above this distance, the teach-in won’t be
possible.
Use reflective sticker when the distance
between sensor and reference is higher
than 5 m.
If the safety field is the only protection against contact with
the boom, the safety field of the sensor must be situated right
under the boom.
This is only possible when the sensor is positioned correctly
and the reference has been learned.
The detection field width must be adjusted to the hazardous
area.
In order to maximise safety in case of mixed traffic (vehicles
and trucks), an additional vertical detection zone is
recommended (LZR-I100).
The sensor and detection field position are very important for
the good functioning of the barrier.
In order to position the sensor correctly, it is possible to use a
visual aid. 3 visible red laser beams can be activated by remote
control:
The visible laser beams are also used to determine the
reference of the sensor in order to ensure the safety of the
barrier.
BASIC PRINCIPLES
REFERENCE
VISIBLE RED LASER BEAMS
SAFETY FIELD

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A
B
B
A
A
B
A
B
B
B
A
0°
45°
90°
0°
45°
90°
Below you can find our requirements to assure optimal safety of the barrier in order to protect against contact with
the boom.
• 2 LZR-H100
• 2 references, 1 for each sensor
SAFETY FIELD OPENING FIELD
DOUBLE ACCESS LANE
APPLICATION REQUIREMENTS
• 2 LZR-H100
• 1 reference
SINGLE ACCESS LANE
To optimize detection for high vehicles like trucks, add a vertical safety field just before the barrier (LZR-I100).

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lmin (mm) hmin (mm)
50 240 52
100 360 59
150 480 66
d (mm)
35 - 45 cm 60 cm
B
A
DO’s & DON’Ts (for EN 12453 safeguarding level E)
Keep the front face of the sensor free!
Do not position the detection field as shown.
When using the safety, place the sensor just
behind the barrier. This way the safety field
protects the area around the boom.
When using the safety, do not place the sensor before
the barrier (A) or more than 40 cm after the boom (B).
The area around the boom is not safe.
Install the sensor at a mounting height of 35 - 45 cm.
If the barrier is only used by trucks, the mounting
height can be increased.
Do not cover the front face of the sensor with glass or
plastic.
Make sure to place the detection field parallel to
the boom.
If the reference beam is too low or too high, contact
with the boom cannot be excluded.
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SAFETY DEVICE E

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IN LOCK
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SAFETY DEVICE E
No test function: connect RED/GREEN
and BLUE/BROWN to power supply.
Polarity is important.
RELAY 1 - OPENING FIELD
RELAY 2 - SAFETY FIELD
NOT USED
GREEN
BROWN
WHITE
YELLOW
PINK
VIOLET
RED
BLUE
WHITE/RED
WHITE/BLUE
TEST +
TEST -
POWER SUPPLY +
MOUNTING & WIRING
LED-signal at power-on:
correct positioning
is needed
Carefully read the application requirements and tips before mounting the sensor.
The mounting position of the sensor is crucial for the good functioning of the barrier.
Power on without test
signal: connect red +
blue to test or power
supply.
No detection Safety &
opening detection
POWER SUPPLY -
Use a mounting post or a
mounting bracket to fix the sensor
on the pole.
Position the mounting bracket
and fasten the 4 screws firmly in
order to avoid vibrations.
Close the protection cover and
fasten it firmly.
Turn the sensor until the two
triangles are face to face.
Position the housing on the
mounting base.
Open the protection cover, plug
the connector and position the
cable in the slit.
INSTALLATION STEPS
Make sure you don’t confuse
the white wire with the striped
wires (not used)

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2
0°
45°
90°
1
2
3
4
+/- 30 cm
0°
0°
0°
SENSOR POSITIONING
Activate the visible laser beams by remote control to position
the sensor correctly.
Turn the sensor slightly on its axis to adjust
the lateral angle of the sensor to place the
0° laser spot on the reference.
Adjust the tilt angle of the detection
field witht the hex key if necessary.
To finish, lock the sensor position by using a PH1 screwdriver.
Use a white paper to verify the position of the 0° laser beam.
The reference point can be adjusted on any object at the end
of the boom or farther away. Its surface should be +/- 10 cm
and it must be firmly fixed.
Use the reflective sticker when the distance between sensor
and reference is higher than 5 m (see p. 4)
- The 0° spot must be parallel to the boom.
- The beginning of the opening field should be at midcalf height.
To turn them off, use the same sequence.
After 15 min. the beams switch off automatically.
The detection field and reference position are very important for the good functioning of the barrier.
REFERENCE
INSTALLATION STEPS

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3
3 - 1/5
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SAFETY DEVICE E
5 sec. 5 sec.
5 sec. 5 sec.
SENSOR CONFIGURATION
MOUNTING SIDE & REFERENCE
Follow the 5 next steps in order to correctly configure the sensor
The first step consists in selecting the correct mounting side with or without reference
WITH REFERENCE
(RECOMMENDED)
MOUNTED ON YOUR LEFTMOUNTED ON YOUR RIGHT
WITHOUT REFERENCE
By default, the sensor automatically adjusts
the width of the safety and opening field
based on the reference distance minus an
operational margin.
The safety field secures the area around the boom
and protects against contact with the boom in
accordance with EN 12453 - safeguarding level E.
The safety field detects the presence of a car, but the
area around the boom is not secured according to EN
12453. Contact with the boom can not be excluded!
Install complementary safety devices for
EN12453 compliance or use a mounting with
reference point.
INSTALLATION STEPS

10
30 s
-
-
MIN MAX
3 - 2/5
3 - 3/5
Once the sensor has finished the teach-in,
make sure that the safety field is correctly
configured and that the area around the
barrier is safe.
You can also increase or decrease the field by 10 cm:
Always launch a new teach-in after adjusting the field dimensions.
If the safety field is the only protection against contact with the boom, the safety field of the sensor must be
situated right under the boom. This is only possible when the sensor is positioned correctly and the reference has
been learned.
The safety field is necessary for the correct functioning of the installation. If the safety field is badly adjusted,
the manufacturer of the sensor cannot be held responsible for inappropriate functioning of the installation.
Always verify the correct covering of the hazardous area before leaving the premises.
WIDTH
DEPTH
EX: for a field depth of 1.5 m
The field dimensions must be checked and, if necessary, must be adjusted by remote control.
The width ( C ) must cover the hazardous area.
The next two steps consist in configuring the safety field
auto-set to
reference*
During the teach-in, the detection field must be free of snow buildups, heavy rain, snowfall, fog or other moving objects.
To cut out any objects inside the safety field like trees, fences, hedges it is required to perform a safety field teach-in.
Launch a teach-in by remote control. You have 3 seconds to step out of the detection field. Then wait for the sensor to
learn its environment (30 seconds).
0.5 m 9.9 m
0.5 m 9.9 m
* without reference, the width will be automatically set to 9.9 m
SAFETY FIELD DIMENSIONS
2.0 m
INSTALLATION STEPS
3 - 3/5 SAFETY FIELD TEACH-IN