M-B MSV Manual
MSV Divison
1615 Wisconsin Avenue
P.O. Box 200
New Holstein, WI 53061
Phone: 800-558-5800
Fax: 920-898-4588
062015 PN 904-183700
Maintenance and Service Manual
M-B Multi-Service Vehicle (MSV)
MSV Generation Units
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Table of Contents
Safety.............................................................................5
+D]DUG'H¿QLWLRQV .....................................................5
,GHQWL¿FDWLRQRI6DIHW\/DEHOV ...................................5
*HQHUDO6DIHW\ ..........................................................6
3UH6WDUW8S6DIHW\ ...................................................6
3UHVVXUL]HG6\VWHPV6DIHW\ .....................................6
7KH0DQXDO ...............................................................6
5HTXLUHG2SHUDWRU7UDLQLQJ.......................................6
:RUN$UHD..................................................................7
0DLQWHQDQFH6DIHW\...................................................7
:HOGLQJ......................................................................7
General Information .....................................................8
,QWURGXFWLRQ................................................................8
0DFKLQH,GHQWL¿FDWLRQ................................................8
&XVWRPHU6HUYLFH......................................................8
Vehicle Information .................................................... 10
,QWURGXFWLRQ..............................................................10
6SHFL¿FDWLRQV .........................................................10
'LPHQVLRQV..............................................................13
3DUWV0DQXDO5HIHUHQFH/D\RXW..............................14
9HKLFOH,GHQWL¿FDWLRQ................................................16
6\VWHP3RZHU .........................................................16
&$11HWZRUN...........................................................16
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6SHHG&RQWUROV........................................................16
:LULQJ ......................................................................16
$GYDQFHG(QJLQH'LDJQRVWLFV.................................17
Operation ....................................................................18
4XLFN5HIHUHQFH8VHU*XLGH ..................................18
3OXV®&RQWUROV .....................................................19
3UH6WDUW8S ...........................................................45
6WDUW8S3URFHGXUH .................................................45
&ROG:HDWKHU6WDUWLQJ .............................................46
$IWHU6WDUWLQJ(QJLQH ...............................................47
6DIHW\/LQN...............................................................47
)URQW$WWDFKPHQW&RQQHFWLRQV ................................48
Maintenance................................................................51
'DLO\RU5HIXHOLQJ ....................................................51
)LUVW+RXUV..........................................................51
(YHU\+RXUVRU0RQWKO\......................................52
(YHU\+RXUVRU0RQWKV..................................52
(YHU\+RXUVRU<HDU ....................................53
(YHU\+RXUVRU<HDUV ..................................53
(YHU\+RXUVRU<HDUV ..................................53
/XEULFDWLRQ&KDUW .....................................................53
2LODQG)LOWHU5HTXLUHPHQWV.....................................56
0DLQWHQDQFH............................................................56
(QJLQH&RRODQW........................................................58
,QWDNH0DLQWHQDQFH .................................................58
)XHO6\VWHP0DLQWHQDQFH.......................................59
&DE/LIW ....................................................................60
*URXQG'ULYH0DLQWHQDQFH .....................................60
*URXQG'ULYH)LOWHU ..................................................61
3RZHU7DNH2II3720DLQWHQDQFH........................61
3RZHU7DNH2II'ULYHVKDIW.......................................63
+\GUDXOLF&RQQHFWLRQV ............................................65
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(OHFWULFDO6\VWHP.....................................................69
$FFHVVRU\7HUPLQDO6WULS .........................................72
&DE9HQWLODWLRQ ........................................................73
Service.........................................................................74
7RZLQJ7KH069 .....................................................74
%UDNH5HOHDVH,QVWDOO ..............................................74
7URXEOHVKRRWLQJ%UDNHV...........................................75
7HVWLQJ7KH*URXQG'ULYH3XPS .............................75
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'LVF%UDNH ...............................................................84
:KHHO0RWRUV ..........................................................85
$X[LOOLDU\3XPS........................................................85
:LQGVKLHOG:LSHU ....................................................87
6WHHULQJ&ROXPQ......................................................89
0DLQ+\GUDXOLF7DQN ................................................92
M-B Multi-Service Vehicle • 3 • Table of Contents
©2015 M-B Companies Inc.
All Rights Reserved
$UWLFXODWLRQ-RLQW ......................................................97
/RZ3UHVVXUH0DQLIROG............................................97
5DGLRDQG9'&&RQQHFWLRQV ...........................101
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7RUTXH5HFRPPHQGDWLRQ ......................................102
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Replacement Parts...................................................107
Appendix.........................................................................
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WorkInstructions...........................................................
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M-B Multi-Service Vehicle • 4 • Table of Contents
©2015 M-B Companies Inc.
All Rights Reserved
(/(&75,&$/)/2:&+$576
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Safety
WARNING:
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IDENTIFICATION OF SAFETY LABELS
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Avoid Abrupt Maneuvers
and Excessive Speed
Travel at Low Speed
When Turning
Always Wear Safety Belt
390-172409
WARNING: HIGHER ROLLOVER RISK
DANGER
HOT FLUID UNDER
PRESSURE
390-152998
DANGER
CUTTING/SEVERING OF
FINGERS OR HAND - FAN
390-152993
DANGER
390-157201
To prevent serious injury or death
from pinching:
• Keep all persons and objects clear
while any part of this machine is in
motion.
DANGER
ROTATING DRIVELINE HAZARD
To prevent serious injury or death from
rotating driveline:
• Keep all guards in place when operating.
• Keep hands, feet, hair and clothing away
from moving parts. 390-157202
EMERGENCY
PUSH TO STOP
PULL TO RUN
390-134607
DANGER
DO NOT GO NEAR
HYDRAULIC OIL LEAKS
When checking for hydraulic system
leaks, observe only.
Never use your hands to check for
leaks.
Hydraulic oil from a pin hole leak
can puncture your skin and cause
serious injury, gangrene, or death.
If injured by hydraulic oil under
pressure, seek medical attention
immediately.
Oil can be hot and can cause severe
burns.
390-152995
WARNING
Uneven terrain at
higher speeds may
cause vehicle to
become unstable
390-157200
WARNING
HOT SURFACE
390-152994
WARNING
NO RIDERS OR
HANGERS ON
390-152996
M-B Multi-Service Vehicle • 5 • Safety
©2015 M-B Companies Inc.
All Rights Reserved
GENERAL SAFETY
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M-B Multi-Service Vehicle • 6 • Safety
©2015 M-B Companies Inc.
All Rights Reserved
WORK AREA
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M-B Multi-Service Vehicle • 7 • Safety
©2015 M-B Companies Inc.
All Rights Reserved
General Information
INTRODUCTION
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M-B Multi-Service Vehicle • 8 • General Information
©2015 M-B Companies Inc.
All Rights Reserved
Manufacturer’s Limited Warranty
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M-B Multi-Service Vehicle • 9 • General Information
©2015 M-B Companies Inc.
All Rights Reserved
Vehicle Information
INTRODUCTION
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SPECIFICATIONS
Engine
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5DWHG+RUVHSRZHU 110 @ 2500 RPM
115 @ 2300 RPM
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M-B Multi-Service Vehicle • 10 • Vehicle Information
©2015 M-B Companies Inc.
All Rights Reserved
Hydraulic System
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M-B Multi-Service Vehicle • 11 • Vehicle Information
©2015 M-B Companies Inc.
All Rights Reserved
NOTES
M-B Multi-Service Vehicle • 12 • Vehicle Information
©2015 M-B Companies Inc.
All Rights Reserved
DIMENSIONS
NOTE: Overall height and ground clearance
is dependant on the radius of the tires.
Dimensions given are based on 32 inch radial
tires.
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M-B Multi-Service Vehicle • 13 • Vehicle Information
©2015 M-B Companies Inc.
All Rights Reserved
PARTS MANUAL REFERENCE LAYOUT
5
3
1
6
7
9
10
2
17
29
27
24
22
20
30
14
21
23
26
4
18
19
16
13
14
8
12
22
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M-B Multi-Service Vehicle • 14 • Vehicle Information
©2015 M-B Companies Inc.
All Rights Reserved
PARTS MANUAL REFERENCE TABLE
Layout Callouts Parts Manual
Reference Page
1([WHULRU&$% 12
2$X[LOLDU\0DQLIROG 14
3:LQGVKLHOG 16
4'RRU 18
55LJKW&RQVROH 20
6-R\VWLFN 22
7%UDNH$VVHPEO\7KURWWOH 24
8+9$& 26
96WHHULQJ 28
10 &DE,QWHULRU 30
11 5HDU&RPSDUWPHQW 32
12 ([WHULRU 34
13 &RROLQJ$VVHPEO\ 36
14 )XHODQG+\GUXDOLF7DQNV 38
15 &KDVVLV 40
16 )URQW)UDPH 42
17 )URQW'ULYH 44
18 +LWFK 46
19 0LGVHFWLRQ 48
20 5HDU)UDPH 50
21 /HIW5HDU*URXQG'ULYH 52
22 5LJKW5HDU*URXQG'ULYH 54
23 5HDU0DQLIROGV 56
24 (QJLQH 58
25 )XHO$LU,QWDNHDQG([KDXVW6LGH7ZR 60
26 (QJLQH(OHFWULFDO6LGH2QH 62
27 (QJLQH(OHFWULFDO6LGH7ZR 64
28 +DUQHVVDQG&DEOH 66
29 372 68
30 &OXWFK 70
M-B Multi-Service Vehicle • 15 • Vehicle Information
©2015 M-B Companies Inc.
All Rights Reserved
VEHICLE IDENTIFICATION
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390-157208
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SYSTEM POWER
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CAN NETWORK
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FUSE PROTECTION
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VL]HVORFDWHGLQWKHUHDUFRQWUROSDQHOLQWKHHQJLQH
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ATTACHMENT CONTROLS
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SPEED CONTROLS
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DQGWKHMR\VWLFNWRGHOLYHUDFRQWUROOHGYDULDEOHYROWDJHWR
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PRGXOHSURYLGHGE\WKHHQJLQHPDQXIDFWXUHU7KH
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ZKLFKDUHQHWZRUNHGWRWKH(OHFWURQLF&RQWURO0RGXOH
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7KHJURXQGGULYHVSHHGLVFRQWUROOHGE\PHDQVRIWKH
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WIRING
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M-B Multi-Service Vehicle • 16 • Vehicle Information
©2015 M-B Companies Inc.
All Rights Reserved
ADVANCED ENGINE DIAGNOSTICS
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M-B Multi-Service Vehicle • 17 • Vehicle Information
©2015 M-B Companies Inc.
All Rights Reserved
OPERATION
Table of contents
