M-Elec ADB-5F40 User manual

５-phase Stepping Motor Driver
ADB-5F40
ADB-5F40A
Instructions Manual
(For designers' use)
MN0090-2
Please ensure to read and understand this
Instructions Manual before using the product.
Please keep this Instructions Manual at hand
so that it is always available for reference.

󲩁󲩦󲩫󲩬󲩪󲩭󲩛󲩬󲩡󲩧󲩦󲩫󲨘󲩅󲩙󲩦󲩭󲩙󲩤
Introduction
This Instructions Manual describes the safe and proper method of handing
"5-phase Stepping Motor Driver ADB-5F40" with emphasis on the specifications,
assuming that our readers are engaged in designing of control devices
incorporating stepping motors.
Please ensure to read and understand this Instructions Manual
before using the product.
Please keep this Instructions Manual at hand
so that it is always available for reference.
-2-

󲩁󲩦󲩫󲩬󲩪󲩭󲩛󲩬󲩡󲩧󲩦󲩫󲨘󲩅󲩙󲩦󲩭󲩙󲩤
Descriptions in this manual on safety matters:
This product must be operated and used properly.
Otherwise , or when it is operated and used erroneously, unforeseen accidents
may occur, causing physical injuries or property damages.
Majority of these accidents can be avoided if you are well informed of
hazardous circumstances in advance.
Consequently, this instructions manual describes all the hazardous and
dangerous circumstances and situations which can be foreseen and anticipated
as well as necessary precautions.
All the above descriptions are being titled by the following symbol-marks and
signal-words, namely:
Represents warnings ignorance of which can cause accidents
involving fatal or serious physical injuries.
Represents cautions ignorance of which can cause accidents
involving minor physical injuries or property damages.
󲨘󲩏󲨹󲩊󲩆󲩁󲩆󲨿
󲨘󲨻󲨹󲩍󲩌󲩁󲩇󲩆
-3-

󲩁󲩦󲩫󲩬󲩪󲩭󲩛󲩬󲩡󲩧󲩦󲩫󲨘󲩅󲩙󲩦󲩭󲩙󲩤
Introduction
Descriptions in this manual on safety matters:
CONTENTS PAGE
１． Safety
Overview
３． Name and Function of Each Section
４． Setting
５． Installation
６． Connection
７． Confirmation of Setting and Connection
２．
Setting DRIVE CURRENT SELECT switch 16
4-3.
Setting HOLD SWITCHING TIME SELECT switch 18
4-5. Setting PULSE INPUT TYPE SELECT switch 17
4-4.
6
Safety Precautions
7Safety Information for Handling
10
Characteristics
10Product Configuration
10
Appearance
Signal I/O Connector（J1）
DC Input/Motor Output Connector （J2, J3)
POWER LED
Operating Section
Setting STEP ANGLE SELECT switch
Setting HOLD CURRENT ADJUSTMENT trimmer
11
12
12
13
14
15
O.H.A LED 12
1-1.
1-2.
2-1.
2-2.
2-3.
3-1.
3-3.
3-2.
3-4.
3-5.
4-1.
4-2.
Conditions for Installation
Mounting Method
Overview of Connection Configuration
Connecting Signal I/O Connector （J1）
Connecting DC Input/Motor Output Connector （J2, J3）
Inputting Power
Check Points
19
20
21
22
23
24
25
5-1.
5-2.
6-1.
6-2.
6-3.
6-4.
7-1.
Setting ROTATE CHARACTERISTIC SELECT switch 18
4-6.
Setting MOTOR SELECT switch 14
4-7.
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Instructions Manual
PAGE
８． Maintenance and Check-up
９． Storing and Disposal
１０． Specifications
The main parts which revised by this manual
Overheat alarm(O.H.A)LED 34
10-3.
Maintenance and Check-up
Troubleshooting
Storing
Disposal
26
27
28
28
8-1.
8-2.
9-1.
9-2.
I/O Signal
General Specifications
Drive pulse input
Example Circuit Connection
Motor excitation stop input
Phase signal output
Dimensions
Applicable Motors
Torque Characteristics
(CW,CCW)
(M.F)
(P.O)
29
33
35
36
37
31
32
30
10-2.
10-1.
10-4.
10-5.
10-6.
(4)
(3)
(2)
(1)
Conforming to Europe standards 43
10-7.
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󲩁󲩦󲩫󲩬󲩪󲩭󲩛󲩬󲩡󲩧󲩦󲩫󲨘󲩅󲩙󲩦󲩭󲩙󲩤
１．Safety
１－１．Safety Precautions
(1) This product is not designed or manufactured for application for equipment
requiring high level of reliability such as equipment related to nuclear
energy, aeronautics-related equipment, automobiles, ships, medical appliances
directly handling the human body and equipment that might seriously affect
properties.
(2) Do not use or keep the product in explosive or corrosive environments,
in the presence of flammable gases, locations subjected to splashing water,
fine particles, soot, steam, or exposed to radiation or direct sunshine.
Doing so may cause injury or fire.
(3) For the driver's power supply, use a DC power supply with reinforced insulation
on its primary and secondary sides.
Failure to do so may cause electric shock.
(4) This product is designed for use within machinery, so it should be installed
within an enclosure.
Failure to do so may cause injury.
(5) Do not transport, move, install the product, perform connections or inspections
when the power is on.
Doing so may cause electric shock, injury or fire.
(6) Only qualified personnel are allowed to transport, move, install the product,
perform connections or inspections.
Failure to do so may cause injury or fire.
(7) Do not touch the driver during operation or immediately after stopping.
Doing so may cause burn on the skin due to overheating of the driver.
(8) Ensure to use this product according to the method specified
in the Instructions Manual and within the specifications.
(9) Depending on the operational conditions, the stepping motor may step out when
it is on holding-state or driving-state.
In particular, the load in transport may fall if the motor steps out on the
vertical drive (such as the Z-axis).
Start operation after test run for deliberate confirmation of operation.
(10) Provide fail-safe measures so that the entire system may operate in a safe
mode even in cases of the external power supply failure, disconnection of the
signal line, or any failure on the driver.
󲨘󲩏󲨹󲩊󲩆󲩁󲩆󲨿
󲨘󲨻󲨹󲩍󲩌󲩁󲩇󲩆
-6-

󲩁󲩦󲩫󲩬󲩪󲩭󲩛󲩬󲩡󲩧󲩦󲩫󲨘󲩅󲩙󲩦󲩭󲩙󲩤
１－２．Safety Information for Handling
●Overall:
Do not touch the driver during operation
or immediately after stopping.
it may cause burn on the skin due to
overheating of the driver.
●When setting up the MOTOR SELECT switch:
Erroneous setting may cause burn on the
skin due to overheating of the motor.
Ensure correct setting.
●When setting up the STEP ANGLE SELECT switch:
Erroneous setting may cause breakage of
the machine or injury due to unexpected
rotation of the motor.
Ensure correct setting.
●When setting up the HOLD CURRENT ADJUSTMENT trimmer:
A high setting value may cause burn on the
skin due to overheating of the motor.
Do not select a high value beyond the
required.
󲨘󲨻󲨹󲩍󲩌󲩁󲩇󲩆
󲨘󲨻󲨹󲩍󲩌󲩁󲩇󲩆
󲨘󲨻󲨹󲩍󲩌󲩁󲩇󲩆
󲨘󲨻󲨹󲩍󲩌󲩁󲩇󲩆
-7-

󲩁󲩦󲩫󲩬󲩪󲩭󲩛󲩬󲩡󲩧󲩦󲩫󲨘󲩅󲩙󲩦󲩭󲩙󲩤
●When setting up the DRIVE CURRENT SELECT switch:
A high setting value may cause burn on the
skin due to overheating of the motor.
Do not select a high value beyond the
required.
●When setting up the PULSE INPUT TYPE SELECT switch:
Erroneous setting may cause breakage of
the machine or injury due to unexpected
rotation of the motor.
Ensure correct setting.
●When installing:
Overheating may cause fire.
Mount it on a noncombustible member.
Keep it away from combustibles.
●When connecting the DC Input/Motor Output Connectors (J2, J3):
Erroneous connection may cause
breakage of the motor or the driver.
Correctly connect the DC Input/Motor
output connector.
●When inputting power:
Breakage of the machine or injury is
apprehended due to unexpected behavior of
the motor. Maintain the state where
emergency stop is enabled at any time.
󲨘󲨻󲨹󲩍󲩌󲩁󲩇󲩆
󲨘󲨻󲨹󲩍󲩌󲩁󲩇󲩆
󲨘󲩏󲨹󲩊󲩆󲩁󲩆󲨿
󲨘󲨻󲨹󲩍󲩌󲩁󲩇󲩆
󲨘󲨻󲨹󲩍󲩌󲩁󲩇󲩆
-8-

󲩁󲩦󲩫󲩬󲩪󲩭󲩛󲩬󲩡󲩧󲩦󲩫󲨘󲩅󲩙󲩦󲩭󲩙󲩤
●When inputting the motor excitation stop (M.F) signal:
Deterioration of the holding power with
the motor may cause breakage of the machine
or injury.
Check safety before inputting.
●When the overheat alarm (O.H.A) LED comes on:
Overheating may cause fire.
Stop operation when this LED comes on.
●When performing maintenance and checking:
Injury or fire is apprehended due to
unexpected behavior.
Do not replace fuse.
Do not disassemble, repair or modify.
󲨘󲩏󲨹󲩊󲩆󲩁󲩆󲨿
󲨘󲩏󲨹󲩊󲩆󲩁󲩆󲨿
󲨘󲨻󲨹󲩍󲩌󲩁󲩇󲩆
-9-

Instructions Manual
２．
O
verv
i
ew R1
２－１．Characteristics
ADB-5F40 and ADB-5F40A *
1
is a driver for a 5-phase stepping motor with DC +24V input.
It can drive a 5-phase stepping motor with 0.75A/phase and 1.4A/phase.
Step angles can be selected from six step angles ranging from 1 division to
40 division of the basic angle.
HOLD CURRENT can be set up.
*1
Model Name Exterior Dimensions (mm)
ADB-5F40 H65×W57×D29
ADB-5F40A H65×W57×D32
● Applicable motors and setting for each motor are given in the table
"10-5. Applicable Motors".
２－２．Product Configuration
The product consists of the main frame and the accessories.
●ADB-5F40 One unit
●Housing for J1 (51103-0800:Molex) One unit (accessory)
●Housing for J2 (51067-0200:Molex) One unit (accessory)
●Housing for J3 (51067-0500:Molex) One unit (accessory)
●Contact for J1 (50351-8100:Molex) 10 contacts (accessories,2 for spares)
●Contact for J2,J3 (50217-9101:Molex) 9 contacts (accessories,2 for spares)
２－３．Appearance
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󲩁󲩦󲩫󲩬󲩪󲩭󲩛󲩬󲩡󲩧󲩦󲩫󲨘󲩅󲩙󲩦󲩭󲩙󲩤
３．Name and Function of Each Section
３－１．Signal I
/
O Connector（Ｊ１）
ADB-5F40
J1
CW+
●Directs the motor to operate CW.
CW-
CCW+
●Directs the motor to operate CCW.
CCW-
M.F+
●Shuts off output current to drive the motor.
M.F-
P.O ●Outputs the signal when the motor-excitation
state is the excitation home position.
R.GND
󲨘
2
1
8
7
6
5
4
3
CW drive pulse signal input terminal
CCW drive pulse signal input terminal
Motor excitation stop signal input terminal
Phase signal output terminal
GND terminal for P.O signal.
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󲩁󲩦󲩫󲩬󲩪󲩭󲩛󲩬󲩡󲩧󲩦󲩫󲨘󲩅󲩙󲩦󲩭󲩙󲩤
３－２．DC In
p
ut/Motor Out
p
ut Connector（Ｊ２，Ｊ３）
ADB-5F40
J3
●Outputs current to drive the motor.
●Power input terminal.
DC power supply is connected.
３－３．POWER LED
POWER LED(GREEN) comes on upon inputting power.
３－４．O.H.A LED
O.H.A LED（RED）comes on when internal temperature
of the driver has reached approx. 70℃ or more.
0V DC- 2
J2
DC+24V DC+ 1
GRN
BRN BLU 5
GRY
BLK ORN 3
GRN 2
RED
RED
ORN 4
YLW
WHT
BLK 1
VIO
BLU
DC input terminal
Motor output terminal
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󲩁󲩦󲩫󲩬󲩪󲩭󲩛󲩬󲩡󲩧󲩦󲩫󲨘󲩅󲩙󲩦󲩭󲩙󲩤
３－５．Operating Section
3
4
3
2
〔OFF(2P)〕
SC：〔OFF〕
Factory
Setting
Factory
Setting
Function
[OFF]
[OFF(DH1)]
[OFF]
Use it with OFF.
Name of Operating Section
STEP ANGLE SELECT switch
STEP ANGLE SELECT switch
STEP ANGLE SELECT switch
Factory
Setting
〔Approx. 40％〕
Selects DRIVE CURRENT.
Name of Operating Section
HOLD CURRENT
ADJUSTMENT trimmer
Function
Adjusts HOLD CURRENT.
1 DRIVE CURRENT
SELECT switch
Select a charactristic of motor rotation.
DRIVE/HOLD CURRENT automatic switching
time is selected.
Selects a pulse input type.
〔ON(IH)〕
SB：〔ON〕
SA：〔ON〕
Function
Selects a step angle.
Name of Operating Section
MOTOR SELECT switch
HOLD SWITCHING TIME
SELECT switch
PULSE INPUT TYPE
SELECT switch
1
2
ROTATE CHARACTRISTIC
SELECT switch
4
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󲩁󲩦󲩫󲩬󲩪󲩭󲩛󲩬󲩡󲩧󲩦󲩫󲨘󲩅󲩙󲩦󲩭󲩙󲩤
４．Setting
４－１．Setting MOTOR SELECT switch
Erroneous setting may cause burn on
the skin due to overheating of the
motor.
Ensure correct setting.
Set this switch with power OFF.
The switch is factory-set to [OFF].
(1) Use it with [OFF].
４－２．Setting STEP ANGLE SELECT switch
Erroneous setting may cause breakage of
the machine or injury due to unexpected
rotation of motor.
Ensure correct setting.
The step angle is set up with the STEP SEL switch.
The step angle can be selected from six different
types of step angles.
The switches are factory-set to [20 divisions].
(1) Set the step angle required by the STEP SEL switch [SA,SB,SC].
●Relationship between the STEP SEL switch and the step angle.
(Factory setting)
●Step angles are theoretical values.
0.36
1/1
1/2
ON
OFF
ON
0.18
0.072
0.036
1/10
1/20
ON 1/4
OFF
1/
Divisions
Step angle(°)
0.72°motor
STEP SEL switch
SC SASB
OFF
0.72ON
ON
ON
ON
ONOFF
ON
0.018OFF ON OFF 1/40
ON
OFF
󲨘󲨻󲨹󲩍󲩌󲩁󲩇󲩆
󲨘󲨻󲨹󲩍󲩌󲩁󲩇󲩆
-14-

󲩁󲩦󲩫󲩬󲩪󲩭󲩛󲩬󲩡󲩧󲩦󲩫󲨘󲩅󲩙󲩦󲩭󲩙󲩤
４－３．Setting HOLD CURRENT ADJUSTMENT trimmer
A high setting value may cause burn on the
skin due to overheating of the motor.
Do not select a high value beyond the
required.
HOLD CURRENT is set up with the HOLD I.ADJ trimmer.
The ratio of HOLD CURRENT to DRIVE CURRENT can be selected.
The trimmer is factory-set to approx. 40%.
(1) Set the gauge of the trimmer to the required value.
●Relationship between the trimmer scales and HOLD CURRENT.
HOLD CURRENT
DRIVE CURRENT
Ratio of HOLD CURRENT (typical)
Trimmer
Scale of the trimmer
● HOLD CURRENT changes relative to DRIVE CURRENT setting.
The ratio of HOLD CURRENT of 100% represents the same as the setting for
DRIVE CURRENT.
● The greater the ratio of HOLD CURRENT grows, the more heat the motor
generates when is on holding-state.
● When the trimmer is set minimum, HOLD CURRENT is approx. 20% or less of
DRIVE CURRENT.
Ratio of HOLD CURRENT（％）＝ ×100
󲨘󲨻󲨹󲩍󲩌󲩁󲩇󲩆
-15-

󲩁󲩦󲩫󲩬󲩪󲩭󲩛󲩬󲩡󲩧󲩦󲩫󲨘󲩅󲩙󲩦󲩭󲩙󲩤
４－４．Setting DRIVE CURRENT SELECT switch
A high setting value may cause burn on the
skin due to overheating of the motor.
Do not select a high value beyond the
required.
DRIVE CURRENT is set up with the DRIVE I.SEL switch.
The switch is factory-set to [IH].
(1) Set the DRIVE I.SEL switch [IH/IL] to the setting specified in the table
"10-5. Applicable Motors."
󲨘󲨻󲨹󲩍󲩌󲩁󲩇󲩆
-16-

󲩁󲩦󲩫󲩬󲩪󲩭󲩛󲩬󲩡󲩧󲩦󲩫󲨘󲩅󲩙󲩦󲩭󲩙󲩤
４－５．Setting PULSE INPUT TYPE SELECT switch
Erroneous setting may cause breakage of
the machine or injury due to unexpected
rotation of motor.
Ensure correct setting.
Pulse input method is set up with the SPI SEL switch.
Set this switch with power OFF.
The switch is factory-set to 2-pulse input method[2P].
(1) Turn power [OFF].
(2) Set the SPI SEL [2P/1P] switch.
●When the motor is operated with two pulse signal inputs of CW and CCW,
set the SPI SEL switch to [OFF(2P)].
●When the motor is operated with the pulse signal and direction signal
input, set the SPI SEL switch to [ON(1P)].
● In the case that 1-pulse input method is selected, the CCW terminal becomes
direction signal input designating the direction of the motor rotation.
Drive pulse set to the CW terminal(CW+,CW-).
● The input timing is same with 2-pulse input method and 1-pulse input method .
As for input timing, refer to "10-2. (2)Drive pulse input（CW, CCW)"
SPI SEL
ON
OFF
Input type
1PULSE (1P)
2PULSE (2P)
CCW terminal(CCW+,CCW-)
direction set
Photo-cou
p
ler OFF： CCW direction
Photo-cou
p
ler ON ： CW direction
󲨘󲨻󲨹󲩍󲩌󲩁󲩇󲩆
-17-

󲩁󲩦󲩫󲩬󲩪󲩭󲩛󲩬󲩡󲩧󲩦󲩫󲨘󲩅󲩙󲩦󲩭󲩙󲩤
４－６．Setting HOLD SWITCHING TIME SELECT switch
DRIVE/HOLD CURRENT automatic switching time is set up
with the DHT SEL switch.
The switch is factory-set to [DH1].
(1) Set the DHT SEL [DH1/DH2] switch.
４－７．Setting ROTATE CHARACTRISTIC SELECT switch
The switch is factory-set to [OFF].
● By setting the switch to [ON] the vibration of the motor in a
acceleration/deceleration drive may reduce.
● Select it after evaluated characteristic with an actual device.
OFF DH1(150ms)
DHT SEL Hold Switching
Time
ON DH2(15ms)
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󲩁󲩦󲩫󲩬󲩪󲩭󲩛󲩬󲩡󲩧󲩦󲩫󲨘󲩅󲩙󲩦󲩭󲩙󲩤
５．
I
nsta
ll
at
i
on
５－１．Conditions for Installation
Overheating may cause fire.
Mount it on a noncombustible member.
Keep it away from combustibles.
(1) Designed for incorporating into equipment used indoors, this product requires
to be installed in the following environment:
●Indoors (where it is not exposed to direct sun).
●Where ambient temperature and humidity are controlled within the range set
out in the specifications.
●Where there is no explosive, corrosive or inflammable gas.
●Where it can be protected from dust, salt or iron powder.
●Where the product main frame is not exposed to direct vibration or shock.
●Where it is not exposed to splashes of water, oil or chemicals.
(2) Install the driver at least 15mm away from other equipment.
(3) Considering heat release, control the ambient temperature around the driver
within the specified value.
●
Take measures against accumulation of heat such as allowing generous space
around the driver or installing a fan so that heat release is taken care of.
●
Install the driver securely in contact with metal or other substance with
adequate heat conductivity.
(4) In the case that the overheat alarm(O.H.A) LED comes on, perform the cooling measure
of the mounting plate is enlarged or compulsion air cooling etc.
Use the driver on the condition that the overheat alarm(O.H.A) LED goes out.
(5) Do not allow standing or placing anything heavy on the product.
15mm or more
15mm or more
15mm or more
ADB-5F40 ADB-5F40
15mm or more
 󲩏󲨹󲩊󲩆󲩁󲩆󲨿
-19-

󲩁󲩦󲩫󲩬󲩪󲩭󲩛󲩬󲩡󲩧󲩦󲩫󲨘󲩅󲩙󲩦󲩭󲩙󲩤
５－２．Mounting Method
The round holes on the main body are used.
The following items are required:
(1) Fix the product at the two round holes on the main body.
●Mounting example
2●M-3 screw (8mm or more in length):
2
2
●M-3 spring washer:
●M-3 flat washer:
-20-