Müller LIGNODUR terrafina refugio 2.0 User manual

Screen
refugio 2.0
LIGNODUR
Assembly instructions
LIGNODUR terrafina® Screen refugio 2.0
www.terrana.de
MADE IN
GERMANY

1. Basic information
Target group for these installation instructions
These assembly instructions are aimed at landscape gardeners, carpenters, joiners and experienced
DIY enthusiasts.
Safety obligations when using these installation instructions
Please read the complete assembly instructions carefully before starting the installation. Each person who installs
LIGNODUR terrana® refugio 2.0 needs to have taken note and understood the entire contents of these assembly
instructions. Always keep these assembly instructions always close at hand and safe.
Use as directed
LIGNODUR terrana® refugio 2.0 has been developed for use as a screen. Any other use is considered improper
use. All liability is excluded for damage resulting from improper use.
Before use, please check whether LIGNODUR terrana® refugio 2.0 is suitable for the intended use.
Use as directed also includes compliance with all information in these assembly instructions, especially compli-
ance with the safety instructions and the local building regulation.
Important notes
LIGNODUR terrana® refugio 2.0 panels can be sawn with conventional woodworking tools.
Due to the high wood composition, LIGNODUR terrana® is subject to natural expansion.
This is why it is important to allow for expansion in the posts (see point 5.1.). Not observing this point may lead to
the material warping. In such cases, warranty claims can no longer be accepted. Möller GmbH & Co. KG does not
assume any liability for damage arising from improper use or incorrect assembly.
Check the components that are used for possible faults before mounting. If there are obvious faults
or if you establish damage, the components must not be installed. In this case, contact your supplier.
Additional rules and regulations
In addition to the specications stated in these assembly instructions, the applicable accident prevention regula-
tions related to the workplace and other national and local regulations must be followed. Furthermore, the safety
regulations and standards of the respective country where the system is used must be adhered to.
Technical questions?
These assembly instructions refer to standard assemblies. Due to the variety of design options not all details can
be displayed here. If you have further questions or require technical advice, please contact our service team using
the following e-mail address: terrana@moeller-prolsysteme.de.
Validity
The assembly instructions have been written on the basis of today‘s technical knowledge and can be adapted
to technical progress at any time without notication. Please check if you have the latest version. An updated
version is available at www.terrana.de.
Structural requirements
In order to be able to accommodate the wind loads impacting the system, the foundations must correspond to
the load at the installation site and the soil conditions. Because local conditions are dierent, we are not able to
provide general specications for the specic planned installation. We therefore recommend that you seek advice
from an architect or structural engineers when planning the size of the foundation and any necessary reinforce-
ments. The foundations must always be kept free from frost.
The concrete that is used must correspond with the quality class C20/25 in accordance with DIN EN 206-1 / DIN
1045-2. Adhesive anchors should be exclusively used for attaching the supports to the screw on elements.
For example, Fischer Highbond-System FHB II or equivalent. Minimum requirement: strength class A4-70, stainless steel,
min. M12, anchor depth min. 120mm. Attention should be paid to the manufacturer’s instructions for working with the
products.

Screen
refugio 2.0
LIGNODUR
Smooth panel
45 x 184 mm
coverage: 174 mm
length: 1730 mm
Frame prole
45 x 40 mm
coverage: 30 mm
length: 1730 mm
Post supports for
screwing on -
start / middle post
overall height: 425 mm
ground plate:
200 x 200 mm
fastening holes:
4 x  16 mm
Post supports for
screwing on –
corner post
overall height: 425 mm
ground plate:
200 x 200 mm
fastening holes:
4 x  16 mm
Post supports for
concreting –
start / middle post
overall height: 758 mm
height above
foundation: 450 mm
depth of concrete:
308 mm
Post supports for
concreting –
corner post
overall height: 958 mm
height above
foundation: 650 mm
depth of concrete:
308 mm
Post supports
wall mounting
overall height: 215 mm
ground plate:
200 x 163 mm
fastening holes:
2 x  16 mm
Covering joint
lengh of prole: 40 cm
Inclined panel
45 x 184 mm
coverage: 174 mm
length: 1730 mm
Starting post
120 x 120 mm
length: 1.86 meter
Middle post
120 x 120 mm
length: 1.86 meter
Corner post
120 x 120 mm
length: 1.86 meter
2. System components
Post cap
120 x 120 x 10 mm

3. Assembly of the post supports
3.1 Post supports for screwing on
In order to position the post supports, dene the distance using a frame prole and the two spacers. For this
purpose, the posts must be attached to the post supports. In doing so, ensure a uniform alignment. The spacers
should be removed again before mounting the other panels.
For screwing on
The position of the post supports
should be to marked on the
substrate and xed in accordance
with the instructions of the dowel
manufacturer.
The distance of the outer borehole
to the edge of the foundation must
be at least 50mm (at reduced load)
and 180mm (at maximum load).
When tightening the screws,
ensure the vertical orientation
of the post supports.
The foundation sizes that are structu-
rally necessary are then dug and
if necessary, provided with reinforce-
ments, according to the specica-
tions of the structural engineer.
The post supports should be sub-
merged up to the prole layer in the
concrete (308 mm). Therefore, the
foundation depth must be ≥ 40 cm.
The post supports are inserted and
aligned with each other (see 3.3 / 3.4).
3.1
frame prole + 2 spacers
3.2
3.3
3.3 Alignment of the post supports in terms of height
3.2 Post supports for concreting

4. Assembly of the posts
The position of the post supports
is xed with the help of lateral
struts (not supplied) and com-
pacted using concrete.
In performing this, ensure that the
post supports are vertical.
3.5 Filling in the concrete / Vertically oriented assembly
4.1 Post length
The standard height of the post is 1860 mm. 10 panels and 2 frame proles
can be installed at this height. For other heights, refer to the following table:
Screen
refugio 2.0
LIGNODUR
3.5.1 3.5.2
3.4 Alignment of the post supports, Positioning and distancing
3.4
An additional frame prole can be
used for all heights.
This increases the length of the
lling proles by around 3cm.
The covering joint can be omitted.
Necessary
post height (cm)
Filling prole (cm)
Number of
frame proles
Number of
panels
186
180
2
10
169
163
2
9
151
145
2
8
134
128
2
7
116
110
2
6
99
93
2
5
shortened postsStandard version

4. Assembly of the posts
4.2 Inserting the posts
The post is supported on the post supports with self-tapping screws 4x30 mm. In this case, ensure the vertical
position of the post.
4.3 Fixing the posts
The lling proles are inserted into the joints. When
using a joint covering (see ‘Installation of the joint
covering’), the lling prole must be shortened to the
dimensions indicated in the table.
If necessary, the posts are cut to the desired length and pushed onto the post supports.
4.2.1 4.2.2
4.3.1 4.3.2 4.3.3
4.4
4.4 Inserting into the lling prole

5. Assembly of frame profiles and panels
Screen
refugio 2.0
LIGNODUR
When mounting the other proles
pay attention to equal directions.
For this purpose, a mark is made
on the straight panels.
In the case of inclined panels, the
direction arises as a result of the
prole geometry. Complete the
assembly with a frame prole.
cross-section
straight panel
mark
The joint covering must end 8 mm below the top edge of the posts.
Please x the post cap with a mounting adhesive (not supplied).
5.1
5.2
5.3.1 5.3.2 5.3.3
5.1 Checking the clearance
Always start the assembly process
with a frame prole. In order that
the proles in the post have suci-
ent splay to compensate for chan-
ges in length, the frame proles
and panels must be 55 mm longer
(max.) than the clearance between
the posts.
Example:
Clearance: 1580 mm =>
Prole length max. 1635 mm.
If necessary, shorten the proles
accordingly.
5.2 Assembly of the panels
5.3 Installation of the joint covering and post cap

As at 15.03.2018 - subject to technical changes · Technical printing considerations could result in deviations from the original colours.
MÖLLER GmbH & Co. KG · Am Kindergarten 1 · D-59872 Meschede - Eversberg
Fon +49 / (0) 291 / 2993-0 · Fax +49 / (0) 291 / 2993-99
info@moeller-prolsysteme.de · www.moeller-prolsysteme.de MADE IN
GERMANY
www.terrana.de
PEFC/04-31-1955
Authorised Dealer:
6. 6. Wall assembly
6.1 The post is attached to the post
support for wall mounting and
screwed through the joint in the
wall in the top third section.
In order to ensure the assembly of
the post cap, you need a suitable
spacer (about 3 mm).
6.1 Wall assembly