M-system R7D-CT4E User manual

EM-7802-R Rev.2 P. 1 / 10
INSTRUCTION MANUAL
AC CURRENT INPUT MODULE, 4 points
(DeviceNet; clamp-on current sensor CLSE use) MODEL R7D-CT4E
BEFORE USE ....
Thank you for choosing M-System. Before use, please check
contents of the package you received as outlined below.
If you have any problems or questions with the product,
please contact M-System’s Sales Office or representatives.
■PACKAGE INCLUDES:
AC current input module....................................................(1)
■MODEL NO.
Confirm Model No. marking on the product to be exactly
what you ordered.
■INSTRUCTION MANUAL
This manual describes necessary points of caution when
you use this product, including installation, connection and
basic maintenance procedures.
■EDS FILE
EDS files are downloadable at M-System’s web site: http://
www.m-system.co.jp
POINTS OF CAUTION
■CONFORMITY WITH EU DIRECTIVES
• The equipment must be mounted inside the instrument
panel of a metal enclosure.
• The actual installation environments such as panel con-
figurations, connected devices, connected wires, may af-
fect the protection level of this unit when it is integrated
in a panel system. The user may have to review the CE
requirements in regard to the whole system and employ
additional protective measures to ensure the CE conform-
ity.
■GENERAL PRECAUTIONS
• Before you remove the unit or mount it, turn off the power
supply and input signal for safety.
• DO NOT set the switches on the module while the power
is supplied. The switches are used only for maintenance
without the power.
■ENVIRONMENT
• Indoor use.
• When heavy dust or metal particles are present in the
air, install the unit inside proper housing with sufficient
ventilation.
• Do not install the unit where it is subjected to continuous
vibration. Do not subject the unit to physical impact.
• Environmental temperature must be within -10 to +55°C
(14 to 131°F) with relative humidity within 30 to 90% RH
in order to ensure adequate life span and operation.
■WIRING
• Do not install cables close to noise sources (relay drive
cable, high frequency line, etc.).
• Do not bind these cables together with those in which
noises are present. Do not install them in the same duct.
■AND ....
• The unit is designed to function as soon as power is sup-
plied, however, a warm up for 10 minutes is required for
satisfying complete performance described in the data
sheet.
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R7D-CT4E
EM-7802-R Rev.2 P. 2 / 10
COMPONENT IDENTIFICATION
5
4
3
2
1
0
9
8
7
6
5
4
3
2
1
0
9
8
7
6
5
4
3
2
1
0
9
8
7
6
MS X10 X1
NODE ADD. B.RATE
CNFG.
12345678
10 11 12 13
2341
15 16 17 18
7896
14
5
NS
23415
(A) Status Indicator LED
(B) Node Address Setting Rotary SW
(C) Baud Rate Setting Rotary SW
(D) Operating Mode Setting DIP SW (SW1)
(E) PC Configurator Jack
(F) DeviceNet, Power Supply Terminals
(G) Input Terminals
(A)
(F) (G)
(B) (C) (D) (E)
■STATUS INDICATOR LED
ID S TAT E TO INDICATE
MS Green Operating in a normal condition
Blinking Green Standby (needs commissioning)
Red Critical failure
Blinking Red Minor failure
OFF No power supplied
NS Green Link on-line and connections in the
established state
Blinking Green Link on-line but no connections in
the established state
Red Critical link failure
Blinking Red Minor link failure
OFF No power supplied
■NODE ADDRESS
Node Address is selected between 1 and 63 in decimal. The
left switch determines the tenth place digit, while the right
switch does the ones place digit of the address.
5
4
3
2
1
0
9
8
7
6
5
4
3
2
1
0
9
8
7
6
Node Address Setting (x1)
Factory setting : 00
Node Address Setting (x10)
■BAUD RATE
Baud Rate is selected with the rotary switch.
5
4
3
2
1
0
9
8
7
6
Baud Rate Setting
0 : 125 kbps (factory setting)
1 : 250 kbps
2 : 500 kbps
3 thr. 9 : Auto-tracking
The R7D communicates in the baud rate setting detected at
the startup with the switch set to the positions 0 (125 kbps),
1 (250 kbps) or 2 (500 kbps).
For the settings 3 through 9, it analyzes the PLC’ s network
to determine the baud rate on the network.
■OPERATING MODE
(*) Factory setting
• Extension (SW1-1, 1-2)
SW1-1 SW1-2 EXTENSION
OFF OFF No extension (*)
ON OFF Discrete input, 8 or 16 points
OFF ON Discrete output, 8 or 16 points
• Conversion rate / Accuracy (SW1-3, 1-4)
SW1-3 SW1-4 CONVERSION RATE / ACCURACY
OFF OFF 80 msec. / ±0.5% (*)
ON OFF 40 msec. / ±0.5%
OFF ON 20 msec. / ±1.0%
ON ON 10 msec. / ±2.0%
• Input range (SW1-5, 1-6, 1-7, 1-8)
SW1-5 SW1-6 SW1-7 SW1-8 INPUT RANGE
OFF OFF OFF OFF CLSE-60 (*)
ON OFF OFF OFF CLSE-40
OFF ON OFF OFF CLSE-20
ON ON OFF OFF CLSE-10
OFF OFF ON OFF CLSE-05
ON OFF ON OFF CLSE-R5
ON ON ON ON PC Configurator setting
■DeviceNet TERMINAL ASSIGNMENT
23415
NO. ID FUNCTION, NOTES
1 V+ Network power supply +
2 CAN_H Network data High
3 Drain Shield
4 CAN_L Network data Low
5 V– Network power supply –
■INPUT TERMINAL ASSIGNMENT
10
K0
11
L0
12
K1
1
NC
2
NC
3
NC
13
L1
4
NC
14
NC
5
NC
15
K2
6
NC
16
L2
7
NC
17
K3
8
NC
9
NC
18
L3
NO. ID FUNCTION NO. ID FUNCTION
1 NC No connection 10 K0 AC current K0
2 NC No connection 11 L0 AC current L0
3 NC No connection 12 K1 AC current K1
4 NC No connection 13 L1 AC current L1
5 NC No connection 14 NC No connection
6 NC No connection 15 K2 AC current K2
7 NC No connection 16 L2 AC current L2
8 NC No connection 17 K3 AC current K3
9 NC No connection 18 L3 AC current L3
■EXTENSION MODULE
Combinations with all extension modules are selectable.
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R7D-CT4E
EM-7802-R Rev.2 P. 3 / 10
PC CONFIGURATOR
With configurator software, settings shown below are available.
Refer to the software manual of R7CON for detailed operation.
■INTERFACE MODULE SETTING
PARAMETER AVAILABLE RANGE DEFAULT SETTING
Communication Timeout 0.0 – 3276.7 (sec.) 1.0 (sec.)
Status Data ON: Disable
OFF: Enable
OFF: Enable
Serial ID English one-byte characters within 8 characters
■CHANNEL INDIVIDUAL SETTING
PARAMETER AVAILABLE RANGE DEFAULT SETTING
Input Range 0 - 600 A
0 - 400 A
0 - 200 A
0 - 100 A
0 - 50 A
0 - 5 A
0 – 600 A
Drop out 5.0 to 50.0 (%) 1.0 (%)
Zero scale 0 to 60000 0
Full scale 0 to 60000 0
Bias -320.00 to +320.00 0.00
Gain -3.2000 to +3.2000 1.0000
■CHANNEL BATCH SETTING
PARAMETER AVAILABLE RANGE DEFAULT SETTING
Startup timer 0.0 to 60.0 (sec.) 5.0 (sec.)
■EXTENSION MODULE SETTING
PARAMETER AVAILABLE RANGE DEFAULT SETTING
Output Hold/Clear Output Hold
Output Clear
Output Hold
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R7D-CT4E
EM-7802-R Rev.2 P. 4 / 10
TERMINAL CONNECTIONS
Connect the unit as in the diagram below.
■EXTERNAL DIMENSIONS unit: mm (inch)
10 11 12 13
2341
15 16 17 18
789 6
14
5
23415
30 (1.18) [5 (.20)]
3 (.12)
3 (.12)
5.5 (.22)
DIN RAIL
35mm wide
54 (2.13)
17 (.66)
50 (1.97) 18.5 (.73)
115 (4.53)
18–M3 SCREW
TERMINALS
for INPUT
6 (.24)
TERMINAL BLOCK for
DeviceNet, POWER
■CONNECTION DIAGRAM
V–
V+ 10
K0
11
L0
INPUT 0
K1
L1
INPUT 1
K2
L2
INPUT 2
K3
L3
INPUT 3
12
13
15
16
17
18
■ Input Connection Example
Kn
Ln
LOAD
SOURCE
k
l
CLAMP-ON SENSOR
CAN_L
Drain
CAN_H
EXTENSION CONNECTOR
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R7D-CT4E
EM-7802-R Rev.2 P. 5 / 10
DATA ALLOCATION
‘Begin’ address is determined by the R7D’s node address and the master setting.
Analog Input Module
R7D-EA16
Status
CH0
CH1
CH2
CH3
Begin +0
+1
+2
+3
+4
+5
Output Data Input Data
None
• Example 3. Analog Input Module + R7D-EA16, with Status
Analog Input Module CH0
CH1
CH2
CH3
Begin +0
+1
+2
+3
Output Data
Analog Input Module
Status
CH0
CH1
CH2
Begin +0 Begin +0
+1
+2
CH3
+3
+4
Output Data
Input Data
None
• Example 1. Analog Input Module, without Status
• Example 2. Analog Input Module + R7D-EC16x, with Status
R7D-EC16x
Input Data
I/O DATA DESCRIPTIONS
0 15
16-bit binary data
Negative values represented in 2’s complements
■ ANALOG INPUT
0 15
Input 0 (Output 0)
Input 1 (Output 1)
Input 2 (Output 2) 8 points
Input 15 (Output 15)
Input 3 (Output 3)
: : 16 points
Input 7 (Output 7)
Input 8 (Output 8)
: :
0 : OFF
1 : ON
■ DISCRETE I/O
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R7D-CT4E
EM-7802-R Rev.2 P. 6 / 10
■STATUS
Bit 0 to 7: Analog input module can show input status of each channel.
Bit 8 to 10: Shows the power supply status.
0 15
Input 0 (Input range error)
Input 1 (Input range error)
Input 2 (Input range error)
Unused
Input 3 (Input range error)
Input 0 (ADC error)
Input 1 (ADC error)
Input 2 (ADC error)
Input 3 (ADC error)
:
:
:
Network power supply
Unused
Unused
Extension module external power supply
Input range error (≤ -15%, ≥ 115%)
0 : Normal 1 : Error
ADC error (no response from ADC)
0 : Normal 1 : Error
Power supply
0 : Normal 1 : Error
TRANSMISSION DATA DESCRIPTIONS
■BASIC MODULE
Transmitted data (word) depends upon the modules types.
MODEL OUTPUT DATA*1INPUT DATA*2
(R7D to Master) (Master to R7D)
R7D-CT4E 4 0
■EXTENSION MODULE
Transmitted data (word) for the extension module is added.
MODEL OUTPUT DATA*1INPUT DATA*2
(R7D to Master) (Master to R7D)
R7D-EAx 1 0
R7D-ECx 0 1
■STATUS
Status signal can be included in the transmission data
when the setting is enabled using the PC Configurator soft-
ware (model: R7CON). For details, refer to “STATUS in I/O
DATA DESCRIPTIONS”.
S TAT U S OUTPUT DATA*1INPUT DATA*2
(R7D to Master) (Master to R7D)
Enabled 1 0
Disabled 0 0
*1. Output Data means those sent to the master.
*2. Input Data means those received from the master.
WIRING INSTRUCTIONS
■SCREW TERMINAL (Input)
Torque: 0.5 N·m
• SOLDERLESS TERMINAL
Refer to the drawing below for recommended ring tongue
terminal size. Spade tongue type is also applicable.
Applicable wire size: 0.25 to 1.65 mm2(AWG 22 to 16)
Recommended manufacturer: Japan Solderless Terminal
MFG. Co., Ltd, Nichifu Co., Ltd
6 (.24) max
3.3 (.13) max
mm (inch)
■EURO TYPE CONNECTOR TERMINAL (DeviceNet)
Applicable wire size: 0.2 – 2.5 mm2
Stripped length: 7 mm
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R7D-CT4E
EM-7802-R Rev.2 P. 7 / 10
CONFORMITY WITH CE MARKING
■CE MARKING
CE marking requires to integrate safety regulations existed in each country in EU territory and to secure smooth distribution
of products of which safety is guaranteed. It is mandatory by law that products distributed and sold in EU territory to have
CE mark which shows that the product conforms with the requirements of EU Directive. Each EU Directive describes the
scope of apparatuses to which that EU Directive is applied. M-System’s R7D must conform with EMC Directive.
Each Directive states only basic requirements. In order to mark the CE on an assembled machinery equipment, its manufac-
turer needs to check the overall conformity with Directives applicable to it.
■WARNINGS AND CAUTIONS WHEN INSTALLING THE R7D
The R7D needs to be installed in a control panel. This is effective not only to ensure general safety but also to contain noise
emissions by the R7D inside the control panel. We conduct a series of testing to see that the product conforms to EMC Direc-
tive while it is installed in the control panel.
Warning and cautions when installing R7D are stated below.
• Use control panels with an internal panel plate, both made of metal, when installing the R7D.
• Make sure to adequately ground the control panel and the internal panel plate with a thick cable to maintain low imped-
ance at high frequency.
• Use shielded cables for the signals taken out of the control panel.
• Choose a thick and short cable to ground the FG terminal of the R7D module to the internal panel plate of the control panel.
Note: If electromagnetic radiation disturbance increases by grounding the FG terminal, remove the grounding.
• When painting the internal plate of the control panel, apply masking to expose metal surface to secure conductivity at the
sections where the following parts are attached:
- Bolts attaching the internal panel to the control panel
- Ground for the FG of the R7D module
- Earth clamp on the shielded cable
• Noise emissions inside the control panel might leak through its openings. Design them as small as possible. Recommended
diameter is 10 cm or less.
Supplement:
Additional measures may be taken depending upon actual installation sites. These points of cautions are illustrated in the
next page.
• Prevent noise leakage by wrapping cables using shield covers, shield tubes and flexible conduits etc. if noise leaks through
the cable outlet.
• Use an electromagnetic shield gasket and block up the gap between the control panel cabinet and its cover, if noise leaks
through it.
• Connecting the internal panel plate and the cover of the control panel to the main cabinet using an earth strap may be
effective to strengthen the grounding.
• Electromagnetically shielded control panel cabinet is effective for shielding.
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R7D-CT4E
EM-7802-R Rev.2 P. 8 / 10
Use (e.g.) a shield cover
when noise leaks through
the opening.
To external apparatus
Keep the opening
for cabling as small as
possible.
Install an electromagnetically
shielded gasket when
noise leaks through
the opening. Shielding is strengthened
by using an electro-
magnetically shielded
control panel.
By connecting the
internal panel plate
and the panel cover with
an earth strap, grounding
may be strengthened and
EMC may be improved.
Ground the control panel
at low impedance using
(e.g.) braided wires.
Keep the opening for
ventilation as small as
posible.
Attach an electro-
magnetically shielded
filter when noise leaks
through the opening.
Install the R7D Series inside
a control panel.
Attachment part of earth
clamp should be fixed with
screw in conduction with the
internal panel plate.
• Points of cautions applicable when installing the R7D Series
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R7D-CT4E
EM-7802-R Rev.2 P. 9 / 10
■WARNINGS AND CAUTIONS WHEN LAYING CABLES
Signal cables connected to the R7D contain high-frequency components. Since these cables has the same effect as an anten-
na, they emit these high-frequency components to the external space as noise or overlaps noise from the external space on
themselves.
Cables with shielding should be used for the signal line due to the above reason.
EMC conformance test is conducted in the condition that shielded cables and earth clamps are used with the R7D.
Warning and cautions when laying cables are stated below. These points of cautions are illustrated in the next page.
• Use shielded cables for those signal cables installed out of the control panel and for thermocouple and RTD extension wires.
• All the network cables connected to R7D should be shielded.
• Use exclusively designed network cables for the DeviceNet.
• Expose the shield at a part of the cable cover, clip it with an earth clamp, and ground it to the internal panel of the control
panel. A drain wire connected to the panel in a pig-tail form cannot maintain low impedance against high-frequency noise,
thus grounding (noise shielding) in this form will not be effective.
Supplement:
Additional measures may be taken depending upon actual installation sites. These points of cautions are illustrated in the
next page.
• Keep cables as short as possible. It prevents noise emissions from the cables and noise overlapping to the cables.
• Attach a ferrite core to reduce noise impact to the signal cables susceptible to the noise. Ferrite core can be attached close
to the cable outlet of the control panel or close to the I/O terminal or connector, whichever is more effective. Also, the impact
might be reduced by winding the cable around the ferrite core for extra turns or attaching multiple ferrite cores.
• Keep cables which are easily affected by noise away from those which can be a noise source.
Motor Drive
Cable
Power Supply
Cable
DC Signal Cable
Network Cable
Analog Signal
Cable
Often being a noise source Often subject to noise interference.
In the following are examples of effective ways to lay cables separately:
• Keeping physical distance (farther than 20 cm from motor drive cables, farther than 10 cm for other groups).
• Dividing off by a grounded metal plate
• Grouping into separate grounded metal pipes or cable shields.
Wires on each side of a filter should not be too close to each other. Noise could ride onto the other side of cable.
Extra attention needs to be paid at the following parts.
• Noise filter that is enclosed in power cables.
• Ferrite core that is attached to signal cables.
• Noise limiting circuit (surge quenching circuit, transient absorber circuit, etc.) that is enclosed in signal cables.
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R7D-CT4E
EM-7802-R Rev.2 P. 10 / 10
Noise
Filter
Motor
Drive CableMaintain distance between
cables and noise sources.
Grounding in pig tail form
is not effective.
• Points of cautions applicable when wiring the R7D Series
To external apparatus
Keep the cable as
short as possible.
To external apparatus
Shielded
Cable
Earth
Clamp
Remove a part of the shielded
cable cover and ground it
to the internal panel
plate using an earth
clamp.
Keep the wires away from
each other at both ends of
the filter.
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SENTRONIC AG