M2I CTOP2 Series User manual

Main Module Users Manual
CTOP2 SERIES
Copy Writer : M2I corporation 2009.10 M2I Corporation
-When using M2I equipment, thoroughly read this datasheet and associated manuals
introduced in this datasheet, Also pay careful attention to safety and handle the
module properly.
-Store this datasheet in a safe place so that you can take it out read it whenever
necessary

►Safety precautions are for using the product safely and correctly in order to
prevent the accidents and danger, so make sure to follow all directions in safety
precautions.
►The precautions are divided into 2 sections, ‘Warning’and ‘Caution’. Each of the
meaning is represented as follows
Indicates that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous
conditions, resulting in medium or slight personal injury or
physical damage.
►The symbols which are indicated in the TOP and User’s Manual mean as follows;
This symbol means paying attention because of danger in specific situations.
This symbol means paying attention because of danger of electrical shock.
►Store this manual in a safe place so that you can take it out and read it whenever
necessary. Always forward it to the end user.
Installation Precautions
Warning
Caution
Use the TOP in an environment that meets the general specification contained
in this manual or datasheet.
Using the TOP in an environment outside the range of the general
specifications could result in electric shock, fire, erroneous operation,
and damage to or deterioration of the product.
Completely turn off the power supply before loading or unloading the module.
Not doing so could result in electric shock or damage to the product.
Make sure all modules of TOP are loaded correctly and securely.
Not doing so could cause a malfunction, failure or drop.
When install the TOP in environment of much vibration, be sure to insulate the
TOP from direct vibration.
Not doing so could cause electric shock, fire, and erroneous operation.
Be sure to there are no foreign substances such as conductive debris inside the
module. Conductive debris could cause fires, damage, or erroneous operation.
Caution

Design Precautions
Design Precautions
Install a safety circuit external to the TOP that keeps the entire system
safe even when there are problems with the external power supply or
the TOP module. Otherwise, serious trouble could result from erroneous
output or erroneous operation.
Outside the TOP, construct mechanical damage preventing interlock circuits
such as emergency stop, protective circuits, positioning upper and lower
limits switches and interlocking forward/reverse operation.
Setup protective sequence program in controller for protecting system
from communication error in case of communicating TOP to PC or
external controller or changing operation mode of controller by TOP.
It could result in erroneous output or erroneous operation.
Make sure all external load connected to output does NOT exceed the
rating of output module.
Overcurrent exceeding the rating of output module could cause fire, damage
or erroneous operation.
Build a circuit that turns on the external power supply After the TOP main
module power is turned on.
If the external power supply is turned on first, it could result in erroneous
output or erroneous operation.
Make air ventilation hole in TOP mounting external panel case for
preventing TOP from over temperature.
Over temperature could result in erroneous operation.
Be careful not to damage the front surface of TOP.
This may cause malfunctions or failure in touch operation.
Over temperature could result in erroneous operation.
Warning
Do not bunch the connection wires or communication cables with the
main circuit or power circuit, or install them close to each other. They
should be installed 100mm (3.94inch) or more from each other.
Not doing so could result in noise that would cause erroneous operation.
Caution

Installation
1. Caution
- Please keep 100mm distance between main module and enclosure structure, and if you
install main module in airtight area, please install fans for maintenance and well-
ventilation.
- Please avoid installation on the area as follows.
. Locations where the temperature changes drastically and condensation occurs
. Locations where the main unit is exposed to direct sunlight, vibration or impact.
. Locations where strong electrical or magnetic fields are generated.
2. Power Cable Wiring
- Input DC Voltage : Typically DC24V (20 ~ 28V)
- Please be cautious wiring +24V and GND on power supply terminals.
- Please separate power source cable from controller‟s power cable or in/out cable.
- Please separate power source cable from communication cable
3. Earth Connection
- The FG and M2I port of the TOP main module should always be grounded using the
Class 3 Ground.
Failing to ground these ports sufficiently could cause electrical shock and malfunction.
- The cable for earth should be more than 2 ㎟.
- The earth point be close to the TOP main module and earth cable be short if possible.

Main Module Menu Summary
1. Main Menu
- Functions : Controller Type, Communication Protocol, Version Info., Language Setting and
Time Setting,etc.
* Time Data is retained minimum 1week by super capacitor without input power voltage.
2. Communication Setting
- Functions : Baud Rate, Data Bit, Parity Bit, Stop Bit, Communication Level, Station Num,
Serial Timeout, Send Wait, 2Port Communication Setting, and N:1 Setting, etc.
3. Initial Setting
- Functions : Power On Mode, Screen off Time, Buzzer Sound, Latch Start Buf., Latch End Buf.,
Alarm, Printer, Security Password, Default Setting,etc.
4. Diagnosis
- Functions , Memory Test, Touch Key, Display, Communication, and Port Diagnosis,etc.
5. System Information
- Excluding Time data, you can have data of internal system buffer memory at the time of
quitting running. (* Data type is 16bit HEX)
Package Contents
Main Module 1set Download Cable/ Protection sheet (option)
Main Module H/W Manual Bracket 2pcs power connector
Communication Cable Connection

Installation Precautions
Wiring Precautions
Use the TOP in an environment that meets the general specification contained
in this manual or datasheet.
Using the TOP in an environment outside the range of the general specifications
could result in electric shock, fire, erroneous operation, and damage to or
deterioration of the product.
Completely turn off the power supply before loading or unloading the module.
Not doing so could result in electric shock or damage to the product.
Make sure all modules of TOP are loaded correctly and securely.
Not doing so could cause a malfunction, failure or drop.
When install the TOP in environment of much vibration, be sure to insulate the
TOP from direct vibration.
Not doing so could cause electric shock, fire, and erroneous operation.
Be sure to there are no foreign substances such as conductive debris inside
the module. Conductive debris could cause fires, damage, or erroneous operation
.
Completely turn off the external power supply when installing or placing wiring.
Not doing so could cause electric shock or damage to the product.
Make sure that wires are correctly connected to terminals.
Incorrect connection could result in electric shock or damages to the product.
Be sure that wiring is done correctly be checking the product’s rated voltage and
the terminal layout. Incorrect wiring could result in fire, damage, or erroneous operation
Tighten the terminal screws with the specified torque.
If the terminal screws are loose, it could result in short circuits, fire, or erroneous
operation.
Be sure to ground the FG or (LG) terminal to the protective ground conductor.
Not doing so could result in erroneous operation.
Be sure there are no foreign substances such as sawdust or wiring debris inside
the module. Such debris could cause fire, damage, or erroneous operation.
Warning
Caution
Caution

Trial Running Repair Precautions
Disposal Precaution
Do not touch the terminals while power is on.
Doing so could cause electric shock or erroneous operation.
Switch all phases of the external power supply off when cleaning the
module or retightening the terminal or module mounting screws.
Not doing so could result in electric shock or erroneous operation.
Do not charge, disassemble, heat, place in fire, short circuit, or solder
the battery.
Mishandling of battery can cause overheating or cracks which could result in
injury and fires.
Do not disassemble or modify the modules.
Doing so could cause trouble, erroneous operation, injury, or fire.
Switch all phases of the external power supply off before mounting or
removing the module.
Not doing so could cause failure or malfunction of the module.
Use a cellular phone or walky-talky more than 30cm (11.81 inch) away
from the TOP.
Not doing so can cause a malfunction.
Do not strike the touch panel with a hard or pointed object (such as drill,
fingernail, driver, pen, etc.) or press on the touch panel with too much
force.
It may cause malfunction of touch panel by damage of front sheet.
Do not allow water, liquid, piece of metal or charged particles to enter
between Protection sheet and front sheet when you install protection
sheet in touch panel.
It may cause malfunction of touch panel and indistinct screen display
When disposing of this product, treat it as industrial waste.
Not doing so could cause poisonous pollution or explosion.
Warning
Caution
Caution

Project File Up/Download
Meaning of „Download‟is transferring projection file data from computer to TOP main
module.
And „Upload‟is transferring data from TOP Main module to computer.
Main module data will be saved up forever on flash memory of TOP main module unless
overwriting.
It is possible to transfer data on the main menu, communication setup menu, initial setup
menu, diagnosis menu, and system information menu after connecting download cable
between computer and TOP main module.
it is possible to transfer data on running state
Font and O/S Download
Method 1. Main Menu
-Connect download cable to download port of TOP main module
-In O/S and Font download menu of TOP Designer on PC, download them to TOP
main module.
-After finishing downloading, TOP main module will be reset automatically(When
Font, TOP will not be reset)
Method 2. OS DOWNLOAD MODE
-Connect download cable to 9-pin serial port (download port) of TOP main module.
-Short circuit between 2nd pin and 3rd pin of 9pin D-Sub connector of download
cable.
-Turn off power of main module and turn on, then [OS DOWNLOAD MODE]
appears on screen.
-After TOP main module is in the download ready mode, remove the short circuit
and connect 9pin D-sub connector to serial port of computer.
-In O/S and Font download menu of TOP Designer on PC, download them to TOP
main module.
-After finishing downloading, TOP main module will be reset automatically
(If only O.S).
-Downloadable fonts are bellows.
8X8, 8X16, 16 X 16 dot, 16 X 32dot, 32 X 32 dot font

Outer Dimension (Front, Rear, Side, Upper, Bottom)
[Fig. Front Outer Dimension]
[Fig. Rear Outer Dimension]

[Fig. Left/Right Outer Dimension]
[Fig. Upper/Bottom Outer Dimension]
* Panel Cutting size : 121W * 95H(mm)

Serial Interface (RS-232C)
Feature
Item
Contents
Protocol
Half Duplex
Synch.
Asynchronous
Communication Distance
About 15M
Type of Connection
1:1
Control Code
ASCII Code or HEXA Code
Baud Rate
9600, 19200, 38400, 57600, 76800, 115200bps
Data Type
Data Bit
7,8bit
Parity Bit
None, Odd, Even Parity
Stop Bit
1,2bit
Connector Pins and Signals
Type
Pin
Number
Signal
Direction
Contents
9 Pin Female
(COM2)
1
NC
Not Used
2
RD(RxD)
Input
Data Receive
3
SD(TxD)
Not Used
4
NC
Output
Data Terminal Ready
5
SG
Signal Ground
6
NC
Not Used
7
RTS
Output
Send Request Signal
8
NC
Not Used
9
NC
Not Used

Serial Interface (RS-422/485)
Connect main module to controller by RS-422/485 for communication.
Feature
Item
Contents
Protocol
Half Duplex, 5wires
Synch.
Asynchronous
Communication Distance
About 500M
Type of Connection
1:N(N≤31)
Control Code
ASCII Code or HEXA Code
Baud Rate
9600,19200, 38400, 57600, 76800, 115200bps
Data Type
Data Bit
7,8bit
Parity Bit
None, Odd, Even Parity
Stop Bit
1,2bit
Connector Pins and Signals
Type
Pin
Number
Signal
Direction
Contents
9 Pin terminal
(COM2)
1
RDA(RD+)
Input
Data Receive(+)
4
RDB(RD-)
Input
Data Receive(-)
6
SDA(SD+)
Output
Data Send(+)
9
SDB(SD-)
Output
Data Send(-)
5
SG
Signal Ground

Title of Parts
[Front View] [Rear View]
[Front View]
No
.
Title
Feature
1
LCD
CTOP2T-B
CTOP2M-B
TFT 256 COLOR
STN BLUE MONO
Display Resolution
320 X 240
Brightness
400cd/㎡
120cd/㎡
Screen Size
3.8 inch
2
Touch Panel
Analog
3
Front Sheet
Front Vinyl Cover Sheet for Dampproof and Dustproof
4
Function key
ESC , RIGHT, LEFT, UP, DOWN, ENTER
[Rear View]
No.
Title
Num. of
Pin
Feature
1
Rubber Packing
Shock Absorber for Panel Mounting
2
Contrast Volume
Contrast Adjust
-The brightness of STN LCD depends on the ambient temperature.
-User had better adjust the contrast volume for the purpose of
optimal brightness of STN LCD
3
RS-232C, 422 Connector
9
1~9: RS232C, 10~15:RS422/485
4
PS/2 Connector
6
Down Load and Serial Comm.
5
Power Input Terminal
3
Input Voltage Typical 24VDC

General Specification
Item
Specification
Input Voltage
DC type
DC 24V (20~28V)
Power Consumption
Less than 8W
Noise Immunity
Impulse Noise 900Vp-p
Pulse width 1 ㎲
Insulation Resistance
Above 10 ㏁at DC 500V
Between Power Terminal and Grounding Terminal
Operating Temperature
0 ~ 50℃
Storage Temperature
-10 ~ 60℃
Humidity
40℃, 85%RH
Grounding
Class 3 Grounding Resistance Under 100Ω
Atmosphere
No Corrosive Gas
TOP Feature
Item
Specification
Ref.
Compact TOP
CTOP2T-B
CTOP2M-B
Communication
Interface
Serial RS232/422/485
Memory Back up
OK
Screen memory
2MB
512KB
Panel Cut Size
121(W) X 95(H)
mm
Battery Specification
Item
Specification
Battery Voltage
DC 3V
Battery kind
Rechargeable batteries
Battery life
Semipermanent
Memory backup time
Eight hour battery charger 7day over

1 CD
2 RD
3 SD
4
DTR
5 SG
6 DSR
7 RTS
8 CTS
9
1
2 RD
3 SG
4
5
6 SD
1
2 RD
3 SG
4
5
6 SD
1
2 SD
3 RD
4
5
6
7 SG
8
20
Download Interface (RS232C)
Download Connection RS232C
In case of connecting Main Module 6P Connector and PC 9P Connector
Main Module(6P Male) PC(9P Female)
In case of connecting Main Module 6P Connector and PC 25P Connector
Main Module(6P Male) PC(25P Female)
2
1
4
6
3
5
1
9
1
6
2
1
4
6
3
5

FUNCTION KEY Specification
How to use Function key(Default or User-defined)
1. Use default function key : At “Project Information”in the Project Menu, do not check the option
button of using User-defined function key.
2. Use User-defined function key : After checking the option button of use User-defined function key
in “Project Information”menu, you can use the function key as pre-defined functions.
Default function key
How to use default function key
When key-display tag is activated in the screen, press any function keys .Then cursor is activated in
key-display tag. After the cursor is activated, you can use function keys as bellows.
KEY
Content
F1 (ESC)
Escape Input mode of key-display tag
F2 (△)
Increase a active digit in key-display tag of which is in input mode one by one.
F3 (▽)
Decrease a active digit in key-display tag of which is in input mode one by one.
F4 (◁)
Shift cursor to left digit in key-display tag of which is in input mode
F5 (▷)
Shift cursor to right digit in key-display tag of which is in input mode
F6 (ENT)
escape key-display tag after inputting the value
Head Office
Kyonggi Venture Anyang Technical Center, 13th Floor, 572-5,
Anyang 8-Dong, Dongan–Gu,Anyang–Si, Kyonggi–Do, Korea, 431–060
TEL : [phone] FAX : [phone]
http://www.m2i.co.kr
M2I Corporation