macc SPECIAL 380 A Instruction Manual
! #
$
#
%
&
()*
+*,2
! # $%%&# %'$()((*+ &&,- ./*34215%' 6+7&.8
$.(92::5;5<5225&=92::5;5<5224$/ $9>>>(?&%%( *?& .9 #@A?&%%(
* %' &&0.&)) &$)#&/ . B0%'$.&?&%%' #&# D&-$% & #&))$9
*$%.&$0/8 ># #-$&E #,0'&'$#$>?&%' #$-$% /$-/$.>9
*E.F& @$ ,$#$+$&#> #,0-&G- $#&%'$'$#-/$%' $/$#$#$ $&%' #$9
*H%.&$ &))$$)#&/ . H0J $.&?&%' #$#$ D$-H% $-$ $9
*$%.&&0/&K.&)) &$)#&/ . -&-0J $.&# $D&?BJ #&-$% )&&%# # &% L#9
M
N
MO
M
M*M*M*M*M
M3P2
****
Q*RQ
S
U212
* + U224;:U;0 + M
U22:;12P;+U224;V5;(
*MU224;:U;+0U22:;12P;+
M0U224;V5;++(
* N * U224;:U;0 U22:;12P;
M0U224;V5;NMM(
* + U224;:U;0 U22:;12P; + MW
WWX0U224;V5;+(
*+YXU224;:U;0U22:;12P;+M
W0U224;V5;+RZ(
?$-$..&)$#&& !!&&&% $ .&% %.$%# %*&?$@'$)$#& ' !$-$)$$#'$$%'# %&.
.$*&?$-$M$#0& @- $[$%'# %&. .$[D$$$#*?-$.&)$##$& H$B$)H$#$.$- $$%'# J $
?/$-$.&)$#&& !&-&)&&$)$$#&&.&[ %'&H%# %&[
&#% % &#
! # $%%&# %'$()((*+ &&,- ./Q34215%' 6+7&.8$.(92::5;5<5225&=92::5;5<5224
?$-$.&))$$#&#$$,&.$*&?$@'$$,&.$)$$#& D$*&?$-$$$!. %'$#+$$$
?- $)H$#&#H,&.*)$.. --$.$)$$#&#$$,&.9
&#$..& &#@&#%
! # $%%&# %'$()((*+ &&,- ./Q34215%' 6+7&.8$.(92::5;5<5225&=92::5;5<5224
?&* ,#& $*#$%' @* ,#& $* ?&
\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\ %' 0
#
1. INTRODUCTION
This operation instruction manual conforms to the requirements of the Machine Directive 2006/42/EEC.
In this light , special attention has been given to safety aspects and accident prevention in the work-place for each
stage in the machine's "life". Information which could be of particular assistance to the operator has been highlighted.
The "Operating instructions" are an integral part of the machine and should be consulted before, during and
after the start up of the machine and whenever else required. The content of these instructions should always
be carefully observed.
The observance of the above is the only way to achieve the two fundamental aims of this manual:
•Optimization of machine performance
•Prevent damage to the machine and injury to the operator
The index of the chapters and the index of the drawings, diagrams and tables is contained in chapter 3 and can be used
to help the location of specific information.
CAUTION: BEFORE INSTALLING THE MACHINE, READ THE OPERATING
INSTRUCTIONS CAREFULLY
2. INFORMATION ABOUT MAINTENANCE ASSISTANCE
2.1 GUARANTEE
•MACC S.p.A. products are guaranteed against material and manufacturing defects for a period of 12 months from
the date of delivery or, if the machine is installed by MACC employees, from the date of machine start up.
•The buyer is only entitled to the replacement of parts which are acknowledged as faulty: carriage and packing are at
the buyer's expense. In the event of the above, the following information should be supplied:
1. Date and number of purchasing document
2. Machine model
3. Serial number
4. Code of any relevant drawings
•Requests for compensation for the inactivity of the machine will not be accepted.
•The guarantee does not cover uses which are not in line with these operating instructions which are an integral part
of the machine. Nor is maintenance covered if the instructions supplied are not observed.
•The guarantee will not cover machines which have undergone unauthorized modifications.
•Modification or tampering with the safety devices is strictly forbidden.
3. INDEX
3.1 INDEX OF CHAPTERS
Chap. 1 Introduction
Chap. 2 Information about maintenance assistance
Chap. 3 Index of chapters, drawings, diagrams and tables
Chap. 4 Description of the machine
Safety standards complied with during the design and construction of the machine
Description of the machine and its components
Intended and unsuitable uses of the machine
Chap. 5 Main technical data
Chap. 6 Handling and transportation
Chap. 7 Installation
Chap. 8 Start up and operation
Devices and their location
Tools supplied
Operation
Special safety checks
General safety rules
Measures to prevent residual risks
Safety, Guidance, Notice Labels on the Machine
Chap. 9 Maintenance and repairs
General safety measures
Routine checks and maintenance
Description of routine maintenance
Possible inconveniences
Chap. 10 Information regarding environmental noise
Chap. 11 Laying off - Demolition
Chap. 12 List of spare parts
1
3.2 INDEX OF DRAWINGS, DIAGRAMS AND TABLES
ENCL. TYPE DESCRIPTION ENCL No. CHAP.
Table Cutting capacity - Selection of blade - Cutting speeds 1 8.3
Drawings Handling and transportation - Installation plan 2 6/7A/7B/8.1/8.3
Drawings Blade guides - Blade guide bearings – Block Tensioning - Block vice 3 7C/8.3/9.3
Drawings Tensioning - Gearbox 4
Drawings Motion bow cylinder - Carriage 5 7E
Drawings Electronic panel - Plate with electrical components 6
Diagram Wiring diagram - Hydraulic diagram 7
4. DESCRIPTION OF THE MACHINE
4.1 SAFETY STANDARDS COMPLIED WITH DURING THE DESIGN AND CONSTRUCTION OF THE MACHINE
The machine produced by us is in compliance with:
•2006/42/EEC Machinery Directive (ex 98/37/EEC, as amended by the 89/392EEC, 91/368/EEC, 93/44/EEC
and 93/68/EEC Directives ).
The following Standards apply:
- EN ISO12100-1 2005 Safety of machinery - Basic concepts and general principles for design.
Basic terminology and methods.
- EN ISO12100-2 2005 Safety of machinery. Basic concepts and general principles for design.
Specifications and technical principles.
- EN 418 1994 Safety of machinery. Emergency stop devices, functional aspects - design principles.
- EN 983 1996 Safety requirements related to systems and components for hydraulis and pneumatic
transmissions.
- EN 1037 1995 Safety of machinery. Isolation and energy dissipation. Prevention of unexpected start-up.
- EN 1088 1995 Safety of machinery - Interlocking devices with and without guard - locking. General
principles and provisions for design.
- EN 60204-1 1998 Safety of machinery. Electrical equipment of machines. Part 1 : General requirements Sa
- EN 294 1992 Safety of machinery. Safety distances to prevent danger zones being reached by the
upper limbs.
•89/336/EEC Directive on electromagnetic compatibility,as amended by the 92/31/EEC, 96/68/EEC, 93/97/EEC
and 93/68/EEC
The following Standards apply:
- EN 55014-1 2000 Electromagnetic compatibility - Requirements for household appliances, electric tools
and similar apparatus.
−EN 61000-3-2 2000 Electromagnetic compatibility (EMC) -- Part 3-2: Limits - Limits for harmonic current
emissions.
−EN 61000-3-11 2000 Electromagnetic compatibility (EMC) -- Part 3-11: Limits - Limitation of voltage changes,
voltage fluctuations and flicker in public low-voltage supply systems.
- EN 55022 1998 Information technology equipment - Radio disturbance characteristics - Limits and
methods of measurement
- EN 61000-4-2 1995 Electromagnetic compatibility (EMC) -- Part 4-2: Testing and measurement techniques –
Electrostatic discharge immunity test
- EN 61000-4-4 2004 Electromagnetic compatibility (EMC) -- Part 4-4: Testing and measurement
techniques - Electrical fast transient/burst immunity test
- EN 61000-4-6 1996 Electromagnetic compatibility (EMC) -- Part 4-6: Testing and measurement techniques –
Immunity to conducted disturbances, induced by radio-frequency fields
73/23/EEC Low Voltage Directive, as amended by the 93/68/EEC Directive
Directive 2003/11/EC Directive 2003/11/EC of the European Parliament and of the Council of 6 February 2003
amending for the 24th time Council Directive 76/769/EEC relating to restrictions on the marketing and use of certain
dangerous substances and preparations (pentabromodiphenyl ether, octabromodiphenyl ether)
Directive 2002/44/EC of the European Parliament and of the Council of 25 June 2002 on the minimum health and safety
requirements regarding the exposure of workers to the risks arising from physical agents (vibration) (sixteenth individual
Directive within the meaning of Article 16(1) of Directive 89/391/EEC)
4.2 DESCRIPTION OF THE MACHINE AND ITS COMPONENTS
The Special 380 A band sawing machine produced by MACC has a sturdy frame made from welded and painted sheet-
steel. The upper surface is designed to allow the complete draining away of the cutting fluid. The band holding bow is
made of aluminium and has generous dimensions, providing the cutting unit with the necessary strength and precision.
The vice unit is made of cast-iron and clamps the material to be cut securely. The numerical control device allows the
required length to be present and provides high repeated-cut precision. The coolant pump is fitted to the machine base.
A electromechanical device with pressure switch for band tightening, prevents the band from advancing in the event of
insufficient tension and moreover allows ideal operation conditions to be restored at any moment. The main switch is
located on the front panel. The blade is protected by a guard with interlock which covers the upper area and the
handwheels and by two adjustable lower guards which protect the operator from ejected shavings and coolant. The
machine is supplied with a set of service spanners and rod support.
2
4.3 INTENDED AND UNSUITABLE USES OF THE MACHINE
The SPECIAL 380 A band sawing machine has been designed and built to cut bars, structural steel and ferrous
metal pipes in accordance with the instructions contained in this manual. Therefore, the cutting of other
materials is not permitted: if the above recommendations are not observed, the machine could be damaged and
the health and safety of the operator put at risk. Cutting is not permitted, if the bar has not been first locked in
the vice.
5. MAIN TECHNICAL DATA
Under no circumstances should the following data be altered, this is in order to protect the correct functioning
of the machine and to avoid creating safety risks for the operator.
Three phase power supply
Motor power 0.9 - 1.6 kW
Motor revolutions 700 - 1420 rpm
Cutting speed 38 - 77 m/1’
Control unit motor 0.75 kW
Electric pump 0.09 kW
Worm gear reduction unit i = 1 : 20.18
Reduction unit efficiency Ș= 0.84
Fly wheel dimensions 350 mm
Blade size (length x width x thick) 3010 x 27 x 0.9 mm
Cutting thickness 1,2 mm
Cutting angle 60°dx
Material clamping vice max opening 320 mm
Jaws height 150 mm
Jaws length 160 mm
Bed height 850 mm
Coolant tank capacity 50 liters
Machine weight 9400 N~ (960 kg~)
6. HANDLING AND TRANSPORTATION
For safe handling and transportation use a lift truck for movement indoors (DRAW. 3 ENCL. 2). Keep the machine in its
normal position.
All handling and transportation operations should be carried out by trained staff.
7. MACHINE INSTALLATION
A. MACHINE CHECK
The machine should be checked to make sure that it has not been damaged during transportation and handling. If the
machine appears to have been damaged, contact MACC immediately. Fit the supplied accessory onto the machine
such as the fixed guard bar 73.
B. FASTENING OF THE MACHINE
The machine will be able to operate in keeping with the technical parameters supplied by MACC if it is
positioned correctly and fastened securely to the bench or the factory floor so that vibrations are minimal
during operation . Consult drawing 4 SPECIAL 380 A Installation plan Encl. 2
C. BAND ASSEMBLY
Remove the bow guard 45 by unscrewing the screws 182 and the washers 101. Fit the band by inserting it first between
the bearings of the blade guide heads and then on the two pulleys, tighten the blade slightly by means of the hand
wheel 56 and replace the bow guard. Check that the band is fitted with the correct direction of teeth, as shown in
drawing 5-6-7 enclosed document 3. Make sure that the band type (dimensions 3010x27x0.9) and its teeth pitch are
suited to the material to be cut.
D. ELECTRICAL CONNECTION TO THE MAINS
Install a differential thermomagnetic switch with characteristics suited to the mains.
Make sure that the power supply voltage corresponds to the voltage on the motor plate. Connect the cable to the power
supply line observing the colour codes of the individual wires, pay particular attention to the earth wire. Connect the
machine, make sure that the rotation of the circular blade is in the direction shown by the arrow on the guard.
E. ASSEMBLY OF THE LOAD CYLINDER
Put manually the mobile vice group at a distance of about 150 mm from the fixed vice as indicated in the drawing 12
enclosure 5. Fix the cylinder 124 at the load support 125, with the four (4) screws which are on the support, but without
fixing them. Start the motor with button on the control panel and lift the bow with button .
Open both the mobile and fixed vice (buttons and ).
3
Move the stem of the cylinder 124 forward to the mobile vice group (button ) and fix the stem to it with
the nut 159. Fix the cylinder with the four screws, first switch off and then switch on the machine for the zero setting.
F. CUTTING COOLANT
For the cooling of the circular blade, fill the tank with emulsible oil obtained from a mixture of water and AGIP AQUAMET
700 EP oil with a percentage of 5-7%
8. MACHINE START UP AND OPERATION
8.1 DEVICES AND THEIR LOCATION
(The location of the devices described is shown on the SPECIAL 380 A installation plan Draw.4 Encl. 2)
Code 200 LOCKABLE MAIN SWITCH
Code 115 ELECTRIC PUMP
Code 112 EMERGENCY BUTTON
Code 123 ROLLER CONVEYOR
Code 62 LOCKING VICE
Code 114 BAR-STOP
Code 85 VICE CYLINDER
Code 97 CYLINDER FOR LIFTING BOW
8.2 TOOLS SUPPLIED
1 Allen wrench size 3
1 Allen wrench size 5
1 Allen wrench size 6
1 Allen wrench size 8
1 Allen wrench size 10
8.3 OPERATION
CHECKS TO CARRY OUT BEFORE EACH CUT
A. Tension the band by rotating the handwheel 56 till the end of the traverse. On the display does not blink the signaling
“Broken Blade”. Remember at the end of the operation to loosen the hand wheel to avoid the slackening of the band.
B. Check that the hand indicates the required cutting angle (vice scale).
C. Make sure that the bow and the vice are locked by means of the lever 63 (DRAW. 8 ENCL. 3).
D. Adjustment of bow-stroke: the two cutting stopsare made up of two limit switches located on the bow support arm 59.
To adjust the upper stop position the bush 83 on the upper limit switch. For the lower stop adjust the bush 84.
E. Make sure that the piece to be cut is properly secured in the vice;
F. Make sure that the cooling liquid is circulating in the machine. Use the taplocated on the guide shoe to regulate the
flow of liquid.
G. When starting the motor, make sure that the band rotates in the direction of the arrow shown in Draw. 3-4-5 Encl.3.
H. To obtain maximum cutting accuracy, the unit must be located the nearest possible to the workpiece. Clamp
the work piece with the vice, release the mobile blade guide plate 32 with screw and move it near the vice jaw so
that it doesn’t touch it during the cutting operation, then secure it again. When carrying out this operation, make
sure that the blade guide guard does not come out of the bow guard leaving a part of the blade exposed.
CUTTING OPERATION
A. Before cutting, check that the inclination is the one required. In order to correct or change the inclination, place the
bench lever 63 in position B (DRAW. 4 ENCL. 2) and after correction, move it back to position A.
B. For other information regarding the cutting operation and machine programming, follow the supplied MACC4
instructions carefully.
C. To replace the band, carry out the same operations used to assemble the band (chapter 7c).
D. For the choice of blade see table DRAW 1 ENCL.1.
ATTENTION!!!
-WE STRONGLY DISCOURAGE THE USE OF BLADES WITH RUINED OR INSUFFICIENTLY SHARP CUTTING EDGES.
-IT IS NOT POSSIBLE TO CUT AT 60° ON MACHINE WITH VERTICAL PRESSING DEVICE.
-ON MACHINE WITH HYDRAULIC VERTICAL PRESSING ,REMOVE THE ROLLER DEVICE FOR THE FRONT PACK CUTTING BEFORE MAKING
CUTS AT 45°
-REMOVE THE CHUTE FOR CUTS OVER 45°
-FOR CUTTINGS GREATER THAN 550 MM. , IT IS NECESSARY TO REMOVE THE REAR MOBILE ROLL OF THE CARRIAGE
8.4 SPECIAL SAFETY CHECKS
A. Before using the machine, check carefully that the safety devices are in good working order, that the mobile parts
are not blocked, that no parts are damaged and that all the components are installed correctly and are functioning
properly.
4
B. Make sure, before operating the machine, that the screws of the guards and other protective devices are
adequately secured, especially the screws of the bow guard.
C. Check that the safety microswitches and the emergency button are functioning correctly. Test them during a
loadless machine cycle.
D. Pay attention to environmental conditions. Do not expose the machine to rain; to not use it in damp environments,
position the machine on a clean dry floor that has no oil or grease stains.
E. Before using the machine, the operator should make sure that all tools and service spanners used for maintenance
or adjustment have been removed.
8.5 GENERAL SAFETY RULES
A. Wear appropriate clothing. The operator's clothing should not be loose or dangling nor should it have parts which
could easily get caught. Sleeves should contain elastic.
Belts, rings or chains should not be worn. Long hair should be kept in a net.
B. Avoid unstable operating positions. Find a safe and evenly balanced position to operate the machine.
C. Keep the work area tidy, untidiness increases the risk of accidents.
D. Do not use the power supply cable to disconnect the plug from the socket. Protect the cable from high temperatures,
oil or sharp edges. For outdoor use, only use extension cables which are in line with current regulations.
8.6 MEASURES TO PREVENT RESIDUAL RISKS
A. The removal of guards and tampering with the safety devices is strictly forbidden.
B. Gloves should always be worn.
C. Standard work clothing should be used and kept closed and should not have flapping parts.
D. The machine should not be cleaned with liquids under pressure.
E. In the event of fire, extinguishers should not be used unless they are the powder type. The electric power supply to
the machine should always be disconnected in these circumstances.
F. Do not insert foreign bodies into the motor cover and to not supply the machine with voltage by tampering with the
safety microswitches or main switch.
G. Take the necessary precautions to avoid the machine being started by other people during loading,
adjustment, piece changing or cleaning.
Safety, Guidance, Notice Labels on the Machine
5
9. MAINTENANCE AND REPAIRS
9.1 GENERAL SAFETY MEASURES
A. Lockable main switch. Use the padlock in the event of machine failure or replacement of the band. The
padlock key should be entrusted to a responsible person.
B. Before carrying out any work on electrical equipment, remove the power supply plug from the control panel
(disconnect voltage).
C. Only use cables to supply power, which have a cross-section suited to the power of the machine.
D. Opening key. The keys of the machine should be kept by authorized personnel. Do not leave the keys for doors
which provide access to the hydraulic or electrical parts or keys to lockable switches in easy of reach of unauthorized
personnel.
E. Repairs should only be carried out by authorized personnel. Only spare parts made by the original manufacturer
should be used, otherwise these could cause damage or injury.
9.2 ROUTINE CHECKS AND MAINTENANCE
FREQUENCY
(working hours)
OPERATION
100 hours Adjustment blade guide bearings
1000 Lubrication of mobile parts in the piece locking vice
1500 Blade drive reduction unit
50 Cleaning of the coolant tank and filter check
if necessary Check functioning of bench lever
Monthly Check oil in the control unit
if necessary Add hydraulic unit oil with AGIP ARNICA 32
9.3 Description of routine maintenance
A.Adjustment of the blade guide bearings
Loosen the screw 27, rotate the cams 34, so that the blade guide bushings vertically position the blade in axis (DRAW.
3-4-5 ENCL. 3). Tighten the dowels 105 until the blade secured. Loosen the dowels 105 slightly (about 1/10 of a turn).
The front blade guides must be positioned the nearest possible to the piece to be cut. Check every 3 months the
existing tolerance between the blade guides, making sure that it does not exceed the blade thickness of one tenth of a
millimeter, so as to avoid inexactnesses in the cut squaring. Periodically check with mounted blade that the blade guide
bearings rotate freely.
B. Lubrication of mobile parts of piece locking vice
Clean and grease the mobile parts of the counter-vice 61 and vice 62. In case of sliding difficulties or play the clamp
guides carry out the following operations: loosen nut 88, adjust dowel 160 and secure nut 88 (Draw.8 Encl.3).
C. Blade drive reduction unit
First oil change after 500 working hours, other changes after 1500 hours (AGIP BLASIA 150).
D. Cleaning of the coolant tank.
To clean the coolant tank, simply remove the tank with the filter which is situated at the back of the machine. Empty the
coolant from the tank and collect the coolant in a container for future disposal. Clean away the shavings and the metallic
powder, taking care not to scatter this over the machine especially around the motor and the box containing the
electrical equipment. Fill the tank with the amount and liquid stated earlier.
E. Checking of bench lever functioning
Check regularly that the rotation release - locking lever is working properly. In the event of the lever not locking correctly,
loosen grub screw 103 (draw.8 Encl.3), tighten nut 64 and fasten grub screw 103 again. Make sure that with the bench
lever in position B, arm 58 which supports the bow, can rotate freely.
F. Check oil in the control unit
Check the level oil in the control unit tank and add the amount necessary.
9.4 POSSIBLE INCONVENIENCES
A. Automatic cycle does not function
-If this cycle does not function, make sure that all the limit switches are energized.
B. Oblique cutting
Check the inclination of the blade using the comparator located near the saw blade guide and use the hexagon socket
headless screwswhich regulate the saw blade guide, to reset the correct inclination.
C. Undulated - concave - convex cutting
-Make sure the blade is not worn.
-Adjust the blade rotation speed in relation to the material, using the speed selector (or the variator, if fitted).
-Adjust the bow down stroke speed in relation to the material, using the cutting feed regulator.
-Adjust the bow down stroke pressure in relation to the material, using the cutting pressure regulator.
-Check the exact alignment of the saw blade guide with the mobile guide in different positions (adjust the hexagon
socket headless screws).
6
10. INFORMATION REGARDING ENVIRONMENTAL NOISE
An environmental noise test carried out on the SPECIAL 380 A band saw machine , identical to the machine to
which these operation instructions refer, has given the following results:
ACOUSTIC RADIATION PRESSURE
1. LAeq = 76,7 dB (A)
2. Lpeak = 82,7 dB (the maximum acceptable value is 140 dB).
3. The level of background noise has no influence = 48.5-54,2 dB (A)
The considerable data are the result of tests made under the D.lgs. 277/1991 in the implementation of the directives nr.
80/1107/CEE, nr. 82/605/CEE, nr.84/477/CEE,and 88/642/CEE.
11. LAYING OFF AND DISMANTLING
11.1 LAYING OFF
If the machine is to be laid off or left idle for a long period, the following operations must be carried out:
1. Disconnect the machine from the electricity mains.
2. Empty oil from the gear box and cooling liquid from its tank
3. Clean carefully the machine by getting rid of all traces of grease, especially on the worked parts that must be
protected with anti-oxidants.
4. Cover the machine with a sheet, preferably not plastic as it can cause rust due to the humidity condensation.
5. Store the machine in a closed, dust-free place.
11.2 DISMANTLING
If the machine must be definitively dismantled, its components must be sub-divided for the purpose of a possible recycle
of the materials and for the environment safety. The following table is given for your guidance:
Steel Electrical
Components
Light
alloy
Cast iron Bronze
Copper
Plastic and
rubber
Various
Shaft Motors winding Gear
boxes
Structural
parts
Bushings Seals
Rollers Push button and Control system
(relais-transformer)
Cy Cylinders Cable chain
Base Electronic panel
Spring
Lo smaltimento degli oli usati deve essere eseguito nel rispetto delle Direttive 75\439\CEE e 87\101\CEE
Lo smaltimento dei componenti elettrici è previsto secondo le Direttive europee 2002/95/CEE e 2002/96/CEE.
7
12. LIST OF SPARE PARTS
POS DESCRIPTION CODE Q.
1 Reduction unit cover 003/36 1
2 Motor gearwheel 009/36 1
3 Reduction unit shaft 005/36 1
4 Motor pulley 006/36 1
5 Washer 040/06 2
6 Crown gear 008/36 1
7 Washer ø35 043/32 1
8 Driving pinion M1,5 Z27 010/36 1
9 Protection 010/35 1
10 Driven pinion M1,5 Z25 011/36 1
11 Base 001/41 1
12 Blade guide tap 030/96 1
13 Cable chain 078/90 1
14 Electrical box door 027/41 1
15 Hydraulic unit door 028/41 1
16 Bow 012/36 1
17 Motor M100 V.400/50 8/4P B5 HP1,2/2,2 127/80 1
17 Motor M100 V.230/400 50 6P B5 KW1,5 127-A/80 1
18 Bearing SKF 6208 2RS 054/35 2
19 Bearing 6205 2RS 035/13 2
20 Guard rod carter 032/41 1
21 Oil retainer ø65/80x8 059/35 1
22 Belleville washer 50x25,4x2 460/95 1
23 Blade tightener pin 014/36 1
24 Idle pulley 015/36 1
25 Idle pulley bearing spacer 016/36 1
26 Carter for lateral gas cylinder rod 033/41 1
27 HSHC screw M6x25 DIN912 142/95 2+4
28 Blade tightener bush 041/38 1
29 Upper cable chain support 019/41 1
30 Blade tightener screw 039/32 1
31 Blade tightener plate 046/32 2
32 Mobile blade guide plate 027-A/32 1
33 Mobile blade guide block 026/35 1
34 Blade guide eccentric bush 027/35 1
35 Control box arm 031/41 1
36 Widia plate 044/35 4
37 Fixed blade guide plate 028-A/32 1
38 Fixed blade guide block 025/35 1
39 Mobile blade guide fastening plate 034/32 1
40 Band clean plate 092/32 1
41 Lamination 093/32 1
42 Brush support 017/36 1
43 Brush 018/36 1
44 Brush spacer 019/36 1
45 Bow guard 013/36 1
46 Bow protection hinge 013-A/36 2
47 Lifting pin 001-A/35 4
48 Chip tank 002/41 1
49 Bearing 626 2RS 056/36 2
50 Bearing 6207 2RS 103/32 2
51 Bearing SKF 608 2RS 055/35 4
52 Thrust bearing AS 20 35 108/32 1
53 Belleville washer 40x20.4x1.5 DIN2093 458/95 18
54 Casing AXK 20 35 109/32 1
55 Microswitch ERSCE E 100 00 AI 022/90 1
56 Blade tightener handwheel 058/35 1
57 Grating for rear guard 001-D/39 1
58 Rotating arm 005/41 1
59 Bow support arm 024/36 1
60 Vice screw 015/41 1
61 Counter-vice 006/41 1
62 Vice 007/41 1
63 Bench lever 028/36 1
8
64 Bench lever nut 027/04 1
65 Moving vice plate 009/41 1
66 Piece supporting plate 008/41 1
67 Countervice jaw exit side 012/41 1
68 Countervice jaw entry side 011/41 1
69 Vice jaw 013/41 1
70 Mobile guard rod 016/41 1
71 Rotation pin 044/41 1
72 Grease retainer ring 037/36 1
72-A Grease retainer ring 037-A/36 1
73 Fixed guard rod 056/37 1
74 Self-locking ring nut CRN12 M60x2 306/95 1
75 Bench lever hug 034/35 1
76 Counter-vice pin 010/41 1
77 Blade cleaning rubber 098/32 1
78 Bar hinge pin 034/41 2
79 Side guard grate 004/40 2
80 Counter-vice bracket 005/40 1
81 Idle pulley spacer 016/36 1
82 Stopping block 040/36 1
83 Guard potenziometer 046/41 1
84 Potentiometer support 045/41 1
85 Vice cylinder 059/36 1
86 Bearing SKF 32012 XA 057/36 2
87 Snap ring I 95 433/95 2
88 Medium nut M8 DIN 934 014/95 1
89 Spring pin 8x36 DIN 1481 330/95 1
90 Cylinder supporting arm 020/36 1
91 Cylinder arm supporting block 021/36 1
92 Cylinder attachment pin 022/36 1
93 Variator (on request) 129/80 1
94 HSHC screw M4x30 DIN 912 126/95 6
95 Bow potentiometer 099/90 1
96 Cylinder Kg.65 017-A/14 1
97 Bow cylinder 45 058/36 1
98 Bushing Glycodur ø20/22x10 041/41 2
99 Roller arm support 042/36 1
100 HSFHC screw M6x18 DIN 7991 253/95 4
101 Washer D.6 DIN125/A 003/95 1
102 HSHC screw M10x30 DIN 912 177/95 2
103 Hexagon socket headless screw M8x10 DIN 916 110/95 2
104 Potentiometer fixing bush 044-A/41 1
105 HSHC screw M10x35 DIN 912 178/95 4
106 Microswitch ERSCE E700 0 AM/05M 027/90 1
107 HH screw M8x12 DIN 933 209/95 1
108 Bladeguide guard 035/42 1
109 Mobile bar plate 035/41 2
110 Regulator 100/38 1
111 Unit 076/90 1
112 Grub screw M8x10 DIN 913 054/95 1
113 Band 3010x27x0,9 Z 3/4 060/75 1
114 Bar stop 078/32 1
114 Millimetric rod 077/32 1
114 Bar stop support 079/32 1
114 Bar stop handwheel D.40 4L M8x20 077/25 1
115 Motor pump PA 35 150 089/90 1
116 MACC 4 061/90 1
117 Control box 029/41 1
118 Hydraulic panel 147/36 1
119 Chute 004/41 1
119 Water collector chute 004-A/41 1
120 Roller 150/36 2
121 Roller pin 149/36 2
122 Roller belt block 160/36 4
123 Roller arm 145/36 1
124 Carriage cylinder ø50 – 600mm race 042/41 1
124 Carriage cylinder ø50 – 1000mm race 042-A/41 1
125 Rear carriage rods support 116/36 1
9
126 Fitting PG 13,5 215/90 4
127 Carriage rods 600mm race 014/41 2
127 Carriage rods 1000mm race 014-A/41 2
128 Mobile roller block 131/36 2
129 Mobile roller support 130/36 1
130 Roller 178/36 1
131 HSHC screw M8x16 DIN 912 155/95 6
132 HSHC screw M12x30 DIN 912 186/95 2
133 Left mobile roller support
Right mobile roller support
132/36
133/36
1
1
134 HSHC screw M8x20 DIN 912 157/95 2
135 Bearing SKF 6204 ZR 151/36 4
136 Bush “IGUS” GFM-1214-09 IGLIDUR 062/40 6
137 End stroke plate 083/35 1
138 Roller movement bush 024/40 2
139 Vice limiting microswitch ERSCE E700 0 AM/05M 027/90 1
140 Carriage limiting microswitch ERSCE E700 0 AM/05M 027/90 1
141 Carriage fixed vice 170/36 1
142 Lock nut M16x1.5 DIN 936 025/95 1
143 HSHC screw M8x25 DIN 912 158/95 2+3
144 Handle 038/09 2
145 Carriage roller 177/36 3
146 Carriage vice slide 104/36 1
147 Carriagevice screw 095-4/36 1
148 HSHC screw M8x14 DIN 912 153/95 1+1
149 Jaw plate 127/36 1
150 Carriage vice bracket 126/36 2
151 Carriage vice 105/36 1
152 HSFHC screw M6x16 DIN 7991 250/95 2
153 Washer 024/41 2
154 Vice handwheel D.125 072/36 2
155 Vice cylinder flange 171/36 1
156 Manometer 0-60 BAR 163/36 1
157 Manometer 0-25 BAR 154/36 1
158 Bushing IGUS MSM-2026-15 IGLIDUR 063/40 2
159 Lock nut M20x1.5 DIN 936 032/95 1
160 Hexagon socket grub screw full dog point M8x25 100/95 1
161 Centesimal magnetic bar 061-A/40 cm.78
162 Magnetic reader support 026/41 1
163 Carriage mobile support 106/36 1
164 Magnetic rule rod 600mm race 176/36 1
164 Magnetic rule rod 1000mm race 176-A/36 1
165 Grease nipple 489/95 2
166 HH screw M10x80 DIN 933 235/95 1
167 Magnetic reader 061/40 1
168 HSHC screw M12x25 DIN 912 187/95 1
169 Dustscraper ø50/60x7 002/24 4
170 HH screw M12x45 DIN 933 232/95 1
171 Hexagon nut medium M10 DIN 934 017/95 1
172 Motor gasket 003-A/36 1
173 Spring pin 8x30 DIN 1481 331/95 1
174 Mobile roller support jaw 130-A/36 1
175 Plate for countervice carriage microswitch 044/40 1
176 Key 10x8x20 DIN 6685 377/95 3
177 HH screw M12x25 DIN 933 236/95 2
178 Spacer for bearing motor side 022/41 1
179 Key 8x7x60 DIN 6685 376/95 1
180 Gearbox sealkit 003-b/36 1
181 Snap ring x f.80 431/95 2
182 HSHC screw M6x12 DIN 912 137/95 6
183 HSHC screw M10x20 DIN 912 175/95 2+2+2
184 Bushing GLICODUR 12/15 P10 043/31 1
185 Cylinder gas spacer 036/41 1
186 Joint control box 006/42 1
187 HSFHC screw M8x20 DIN 7991 259/95 4
188 HSFHC screw M6x20 DIN 7991 253/95 16
189 Front guard hinge 093/11 4
190 Microswitch ERSCE E 100 01 S5I 030/90 1
10
191 Scraper VAJ A 1 084/40 70mm
192 Fitting PG 9 213/90 1
200 Door block general switch and disconnecting switch
16A 3P + Shaft 5x330+Handle
314/90 1
201 Emergency button + contacts 085/90 1
202 Omega raceway cm.5 106/90 1
203 Remore controlled switch 032/90 2
204 Inclinated terminal support 138/90 2
205 Transformer 400VA 230-400-440/20/24V 062/90 1
206 Hexagon socket oval head screw M4x8 UNI-ISO7380 282/95 2
207 Remore controlled switch 310/90 1
208 Thermal relay 053/90 2
209 Fuse block PCH 3X38 092/90 2
210 Fuse block PCH 2X38 094/90 2
211 Fuse block PCH 1X38 093/90 2
212 Fuse 10x38 gG 4A 204/90 2
213 Fuse 10x38 gG 1A 202/90 3
214 Fuse 10x38 gG 6A 205/90 3
215 Fuse 10x38 aM 10A 206/90 4
216 Two relais interface 24AC/DC EZM051185 316/90 1
217 Terminals CABUR CBD.2 222/90 48
218 Terminals CABUR CBD.4 225/90 3
219 Earth terminals G/V 2,5 mm. 223/90 7
220 Filter RC-CDR 3/10KW-CU500V DETAS 317/90 1
221 Cover + channel 25x80 (mt.1,30) 124/90 1
222 Earth connection bar (cm.13) 128/90 1
223 Omega raceway (cm.86) 121/90 1
224 Power supply 10A 24VDC EZM011016 315/90 1
225 Plate with electrical components 030/41 1
226 Hexagon nut medium M8 DIN 934 014/95 4
227 Omega bar parallel bridge CABUR PM20/10 318/90 2
228 HSHC screw M4x12 DIN 912 122/95 2
229 HSHC screw M5x8 DIN 912 128/95 7
230 HSHC screw M4x12 DIN 912 122/95 2+1
231 Hexagon socket oval head screw M4x6 UNI-ISO7380 280/95 13
232 Washer D.4 DIN125/A 001/95 13
233 Change over switch 018/90 1
Parts not visible on exploded view:
Tool roll 004/73 1
Triangular key 651/95 1
Cooling spray gun 075/36 1
Motor unit M80 V.400/50 3F HP1 221/80 1
Tube kit 037/41 1
11
12
Table of contents
Other macc Saw manuals
