MachineSense Single-Port Power Analyzer User manual

Single-Port Power Analyzer
Quick Start Guide
Power Analyzer Overview
Connect LED
Active LED
Transmit LED
Power On LED
Power On/Off Switch
Ethernet Port
Voltage Probe
Current Probe
24V DC Input
110-240V AC Input
Input Power Connections
110-240V AC
Connect the supplied
110-240 Volt AC plug to
110-240 power located on
the machine where the
Power Analyzer is being
installed.
Neatly route any excess cable in available
cable trays. Use wire ties and self-
adhesive cable tie mounts to tidy your
installation.
Connect a user supplied Ethernet cable
to the rear of the Power Analyzer box
connecting the other end to the user
supplied network with internet access.
For WiFi installations please refer to the
Wifigurator Network Connection Guide for
connection instructions.
Make sure the 3-core power cable is
properly connected to the rear of the
Power Analyzer and the plug is connected
to 110-240V AC power or 24V DC power
as selected during installation. Turn the
rocker power switch to the ‘ON’ position.
Immediately, the LEDs corresponding to
'Power' will light. After approximately 30
seconds, the 'Connect' and 'Active' lights
will turn on. If not, check power connec-
tions from the back of the Power
Analyzer box to the supplied power.
QC-INSTALL-PA-001-0817
24V DC
If using 24V DC supply to
power the Power Analyzer
wire the red lead to 24V DC
and the black lead to 0V DC.
STEP 4
NOTE: The 3-core
power cable will be
connected to the 3-pin
brass connector on
the rear of the Power
Analyzer Unit upon
shipment.
221 E. Thomas Avenue Baltimore, MD 21225 [phone] www.machinesense.com
Download the
MachineSense
Wifigurator
App from the
App Store or
the Play Store.
AC plug adapter
(shown) may be
required. Not included.
Mounting Bracket Options
Install the Power Analyzer box into the control cabinet
of the machine/component to be monitored. The feet
can be used to secure the Power Analyzer to the cabinet
or can be replaced with the supplied bracket. See the
mounting bracket options on the last panel. Be certain
to consider the cord/ connection locations before
affixing the box.
WARNING:
Voltage hazard
Before making electrical
connections always disconnect and
lock out the main power sources to
prevent injury from unexpected
energization or start-up. Electrical
connections should be made only by
qualified personnel.
WARNING: Improper
installation, operation, or
servicing may result in
equipment damage or personal injury
This equipment should be installed,
adjusted, and serviced by qualified
electrical technicians.
All wiring and disconnects should be
installed by a qualified electrical techni-
cian in accordance with electrical codes
in your region.

How To Attach
Current Sensor
110V AC Power Cable
24V DC Power Cable
(3) Voltage Probes
(Alligator Clips)
(3) Voltage Leads
(3) Voltage
Connectors
(3) 300 Amp
Current Sensors
(3) 100 Amp
Current Sensors
Mounting Bracket
or
or
Accessories Included Current Sensors Voltage Connections
Opening Current
Sensor
Place thumb or finger under
latch and lift upward.
Installing L1, L2 and L3
Current Sensors
From the three-phase
equipment/motor
terminals attach:
L1 sensor to line 1
L2 sensor to line 2
L3 sensor to line 3
Make sure the arrow
is facing the primary
current direction.
STEP 2
STEP 1
Alligator Clip Connection
There are 3 alligator clips for
voltage tapping from the
three-phase equipment/
motor terminals.
Hard Wire Connection
If you are permanently
installing the Power
Analyzer voltage clips or
have space restrictions you
may choose to hard wire the
supplied leads rather than
use the alligator-style
voltage clips.
STEP 3
Lift latch to open
Place wire in groove
Close top and snap latch
to lock
NOTE: Appearance will
vary depending on the
current sensor option
ordered. You will receive
(3) current sensors.
Upon shipment, the
power cable for the
current sensors will be
connected to the current
probe connection
located on the rear of
the Power Analyzer.
Latch
Line 1 Line 2 Line 3
RED
BLACK L1/BLA
L2/RED
L3/BLUBLUE
Voltage
Alligator
Clips
Phase
RED
BLACK L1/BLA
L2/RED
L3/BLUBLUE
Voltage
Leads Phase
Process similar for
all current sensors.
See mounting
options on
back panel.
Depending
on AC or DC
power option
selected.
OR
OR
Tools & Accessories Needed
*Optional
tools are only
required if the
current sensors
and Power
Analyzer are
located external to
the control panel.
Center Punch
Deburring Tool
Drill
Unibits/Stepped Drill Bits
Strain Relief
Rubber Grommet
OPTIONAL TOOLS*
Wire Strippers
Wire Cutters
Flat-Head Screw Driver
Phillips-Head Screw Driver
Cable Ties
Self-Adhesive Cable Tie Mounts
Ethernet Cable
Failure to connect
the voltage clips in
the proper
sequence could
cause equipment
damage or failure.
CAUTION
Arrow
on back
indicates
current
direction.