MachMotion X15-350-04 User manual

2007
X15-350-04
CNC Control with Mitsubishi Drives
and Servo Motors Setup Guide

Mach Motion
X15-350-04
CNC Control with:
Mitsubisi Drives
Mitsubisi Motors
24V Power Supply
IO6 Breakout Board
Mounting Arm
Setup Guide
MachMotion

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Step 1
Universal Mounting Arm Assembly

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Mount arm base on a level
and flat surface. (Figure 1)
Hold the 2 90° plates on the
vertical square tubing. Insert 4
bolts into the 2 90° plates and
only hand tighten. (Figure 3)
When finished, make sure this
bolt is still above the vertical
square tubing. (Figure 3)
Slide the vertical square
tubing onto base, and make
a mark at the desired arm
height. Cut tubing on line
with a metal chop-saw or
band-saw. (Figure 2)
(Figure 1)
(Figure 3)
(Figure 2)
6

Mach Motion
Place the square leveling
plate with the set-screws
behind the bolt. (Figure 4)
Now lightly tighten these 3
bolts with a wrench.
Insert the tree remaining bolts
and hand tighten. (Figure 5)
Cut the horizontal square tubing
to desired length. (Just like we
did with the vertical square tubing
in figure 2).
(Figure 4)
(Figure 5)
square level-
ing plate
Place the round metal disc
down the CNC Control, with
the two tabs closer to the
rear of the Control.
(Figure 6)
(Figure 6)
7

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Set one of the plastic half
moon rings down with a
metal one on top and
lightly screw down.
(Figure 8)
Stack the round plastic disc
on top of the metal disc
with the grooves facing up-
ward. Set the O-ring in
groove of the plastic disc.
(Figure 7)
(Figure 8)
(Figure 7)
Slide the horizontal square
tubing flange under the
plastic and metal half moon
rings which were installed
in figure 8 above.
(Figure 9)
(Figure 9)
8

Mach Motion
Take the whole panel and
arm (horizontal square tub-
ing) and slide into the top
of the 2 90° plates as
shown in figures 11 and
12.
Screw the other to half
moon ring down, and
tighten the screws until
they are snug. (Figure 10)
(Figure 11)
(Figure 10)
Level the arm by using the
leveling plate. Just tighten
the two set-screws evenly
until the arm is level
(Figure 12)
(Figure 12)
9

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Slide the cable cover in between the 2 90°
plates starting at the top front bolt and
working your way down the back, tighten-
ing the bolts as you go. As shown in fig-
Route all your wires and
cables through the arm.
(Figure 13)
(Figure 15)
(Figure 13)
Mount the small cable
cover by installing the 2
small screws in the back
and the 3” screw on the
round end of cover.
(Figure 16)
(Figure 14)
(Figure 16)
10

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Step 2
Mount Drives and Motors to Machine.

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1. Mount Mitsubishi Drives and 24V Power Supply to machine in a electrical box.
(Electrical Box not Included)
12
2. Mount Mitsubishi Brushless Servo Motors to machine.

4. Route drive control cables from CNC Control
through the arm to the drives and connect to
the drive in by plugging the drive control cable into
the S/D port.
**** Warning *****
Plug the drive control cable into the S/D
port only!
Mach Motion 13
3. Route and connect motor drive cables
to drives and motors.
Drive Control Cable
Motor Drive Cables
Motor Data Cable
Motor Power Cable

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5. Connect the drive control cables to the CNC control.
14
Y Axis Drive
Control Cable
Axis 2
Axis 1
Axis 4
Axis 3 Axis 5
Axis 6
Spindle
Encoder
Spindle
Control

Mach Motion 15
6. Wire all limit switches and solid state relays to the breakout board which is in the
back of the CNC control. There are more diagrams on the following pages.

Mach Motion 16
To enable the limit switches in Mach3 go to Config / Ports&Pins / Input Signals.
See Example below.

Mach Motion 17
5v DC While Charge
pump is Enabled
Charger Pump Signal
24VAC?
Relay Coil
Relay Out-put Configuration
(Standard Configuration)
Contactor
Neutral
Relays R2-R9 Can be Con-
figured in Mach to be N.O. +R5
5v
EN
17
CP
+R3
+R6
+R7
+R8
+R9
AO
IDX
CCW
CW
12v
+R4
+R2
R5
GND
GND
GND
CP
R3
R6
R7
R8
R9
GND
GND
CC
CW
GND
R4
R2
0-10v Spindle
Control
Index (Spindle
Feedback)
Spindle Control
Relays
Power for Board
Relay contacts are closed while
charge pump is enabled

Mach Motion 18
Relay Input Configuration
Charger Pump Signal
+12v DC
+R5
5v
EN
17
CP
+R3
+R6
+R7
+R8
+R9
AO
IDX
CCW
CW
12v
+R4
+R2
R5
GND
GND
GND
CP
R3
R6
R7
R8
R9
GND
GND
CC
CW
GND
R4
R2
Relay
0-10v Spindle
Control
Limit Switch
Index (Spindle
Spindle Control Re-
lays
5v DC While Charge
pump is Enabled
Power for Board
Relay contacts are closed while
charge pump is enabled

Mach Motion 19
Parallel Port Pin-outs
Parallel
Port Pin #
Direction
(relative to
the PC) Function
1 Output Axis 6 Direction
2 Output Axis 1 Direction
3 Output Axis 1 Step
4 Output Axis 2 Direction
5 Output Axis 2 Step
6 Output Axis 3 Direction
7 Output Axis 3 Step
8 Output Axis 4 Direction
9 Output Axis 4 Step
10 Input Drive Error Input
11 Input 5-12v Input
12 Input 5-12v Input
13 Input 5-12v Input
14 Output Axis 5 Direction
15 Input 5-12v Input
16 Output Axis 5 Step
17 Output Axis 6 Step
18-25 GND
26 5V DC
Parallel
Port Pin #
Direction
(relative to
the PC) Function
1 Output 0-10V Spindle Ctrl
2 Output/Input R2 Relay
3 Output/Input R3 Relay
4 Output/Input R4 Relay
5 Output/Input R5 Relay
6 Output/Input R6 Relay
7 Output/Input R7 Relay
8 Output/Input R8 Relay
9 Output/Input R9 Relay
10 Input 5-12v Input
11 Input 5-12v Input
12 Input 5-12v Input
13 Input 5-12v Input
14 Output CW Spindle Relay
15 Input 5-12v Input
16 Output CCW Spindle Relay
17 Output Charge-Pump
18-25 GND
26 5V DC
Pin 26
Pin 13
Pin 14
Pin 1
Pin 26
Pin 13
Pin 14
Pin 1
Parallel Port
Parallel Port 1

Mach Motion 20
7. Connect drive power to servo drive and wire in Brake Resistor.
Power
Connector
Break Resistor
Break Resistor
240 VAC POWER
240 VAC POWER
U
V
W
P
C
D
L1
L2
L3
240 VAC
U
V
W
P
C
D
L1
L2
L3
Break Resistor
Break Resistor
L1 POWER
L2 POWER
L3 POWER
3 PHASE