Macnaught TR205 User manual

Thank you for purchasing either a Macnaught TR205 Drum
Trolley, OS100 Oil System or GS100 Grease System. All
threeSystemshavebeendesigned to suit205 litre or180kg
drums.
Macnaught also manufacture a complete range of
retractable hose reels, oil dispensing nozzles, fuel pumps,
oil pumps, positive displacement flowmeters, greasing
equimment and a complete range of accessories to suit
all your fluid handling requirements.
Please take a few moments to read through this manual
before using either your TR205 Trolley, OS100 Oil system or
GS100 Grease System. Please read and retain this
instruction to assist you on the assembly and installation of
the products listed above. Pay special attention to any
warnings or cautions mentioned in this instruction manual.
INSTRUCTION MANUAL
The TR205 Trolley carton contains:
1 x Trolley base, 1 x Trolley handle assy, 2 x wheels, 1 x Brake
Castor, 1 x Safety chain, 4 x 10mm x 25mm long Bolts, 4 x
10mm Nuts, 8 x 10mm Washers, 4 x 16mm Washers, 2 x
Cotter pins, 2 x 5/16” x 1” long Set screws, 1x Instruction
manual.
10) The Safety chain is attached to the hooks located on
either side of the handle.
* Always disconnect the air supply before moving the
trolley.
TR205DRUMTROLLEY
1
OS253
1007
0009
Fig1
2) Lift the brake lever to unlock.
TR205 Litre Trolley / OS100 Oil System / GS100 Grease System
GENERAL INFORMATION
TR205 TROLLEY ASSEMBLY
1) Remove all the components from the carton.
2) Fit a 16mm washer to the wheel axle on the trolley base.
3) Fit one of the wheels to the wheel axle.
4) Fit another 16mm washer after the wheel and secure the
wheel in place with one of the cotter pins supplied.
5) Fit the other wheel to the trolley base as detailed above
steps 2 to 4 ).
6) Line up the 4 holes on the Castor plate with the 4
mounting holes on the trolley base.
7) Secure the castor to the trolley base by using the 10mm
bolts, washers and nuts supplied. Tighten all bolts and
nuts securely.
8) Slide the trolley handle into position.
9) Secure the handle to the trolley base by fitting the two
5/16” set screws to the screw holes located directly
under the handle on the under side of the trolley.
Caution
* Do not leave the trolley on an incline or unattended.
* Always apply the wheel brake when the trolley is not
being moved.
* Always use the safety chain to secure the drum.
HOW TO USE THE CASTOR BRAKE
1) Press brake lever down to lock.
Note: To adjust the brake tension, tighten the cross bolt
holding the brake. Check brake function weekly.
FITTING THE DRUM ON THE TROLLEY
1) Tilt the drum and slide the trolley as far under the drum as
possible.
2) Press the brake lever on the castor “down” to lock the
trolley in position.
3) Slide the drum Fully into position on the Trolley.
4) Secure the safety chain around the drum.

1 x TR205Trolley (Trolley contents listed on page 1), 1x Oil
pump, 1 x Oil Reel, 1 x Oil Gun ( if applicable), 1 x Suction
Hose (3/4” 1.5m), 1 x Feeder hose (1/2” x 1m), 2 Piece
Suction Tube, Bung Adapter, Pump Mounting Bracket, plus
fittings.
12) Slide the Bung Adaptor assembly onto the Suction Tube
and tighten to stop it from sliding down the tube.
OS100 OIL SYSTEM
Caution
Please refer to the individual product specific instruction
sheets for product maintenance and trouble shooting
information.
2
OS100 OIL SYSTEM ASSEMBLY
Fig3
4) Secure the safety chain round the drum.
Note: Use the Oil Gun Hanger located on the trolley
handleto secure the Oil Gun when the system is not in use.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
OS100 OIL SYSTEM ASSEMBLY
The OS100 Oil System carton contains:
1) Remove all components from the carton.
2) Fit the castor and trolley wheels to the trolley base as
described on page 1 (TR205 Trolley Assembly items 2-7).
3) Fit the pump mounting bracket (9) to the support plate on
the trolley handle (refer to fig 3) using the 8mm screws,
nuts and washers (8) supplied.
4) Slide the leg of the trolley handle, from the top of the reel
(3) down through the reel mounting holes.
5) Slide the plastic washer up the trolley leg to the reel,
followed by the support collar (14). Secure the support
collar to the trolley leg by fitting the self tap screw supplied
through the support collar into the hole located on the
trolley leg.
6) Slide the trolley handle and reel assembly into position on
the trolley base.
7) Secure the handle to the trolley base by fitting the two
5/16” set screws to the holes located directly under
the handle on the underside of the trolley base.
8) Screw the pump bung adapter into the mounting bracket,
then slide the pump into position and lock the pump firmly
into position.
Note: Use a suitable thread sealant (eg. Teflon tape) on all
screwed fittings but do not over tighten to avoid
component damage.
9) Screw the top and bottom SuctionTubes firmly together.
10) Screw the 3/4” BSP Male fitting on the suction hose to
the oil inlet on the bottom of the pump and tighten
securely.
11) Screw the 900elbow on the other end of the suction hose
onto the thread adapter located on top of the suction tube
and tighten securely.
16) Screw the Oil Gun swivel (if supplied) on to the hose
outlet on the oil reel.
13) Slide the Suction Tube assembly into the oil drum,
release the clamp screw holding the bung adaptor and
screw the bung adaptor firmly into place, then re-tighten
the bung adaptor clamp screw.
14) Screw the feeder hose to the oil outlet on the pump
using the 3/4” (M) x 1/2” (F) pump adaptor supplied.
15) Screw the remaining end of the feeder hose to the reel
using the 1/2” (F) x 3/8” (F) reel adaptor supplied.
Make sure all connections are tight before connecting the
air supply.
After connecting the air supply, check for any oil leaks at
hose connections. Tighten connections as required.
Do not use Air Pressure greater than 10 BAR/ 1000kPa/
145 PSI.
Disconnect the air line, press the oil gun trigger to release
oil line pressure before carring out any maintenance.
FITTING THE DRUM ON THE TROLLEY
1) Tilt the drum and slide the trolley as far under the drum as
possible.
2) Press the Brake Lever on the castor “down” to lock the
trolley in position.
3) Slide the drum fully into position on the trolley.
Note: Model OS100-00 is supplied without an oil control
gun

GS100 GREASE SYSTEM ASSEMBLY
GS100 GREASE SYSTEM
The GS100 Grease System carton contains:
1 x TR205 Trolley (Trolley contents listed on page 1), 1x P8
Grease Pump, 1 x Lid and Follower set, 1 x Grease Feeder
hose, GR100 Grease reel, 1 x B2 Booster Grease Gun,with
ZSB Swivel
Note: Use a suitable thread sealant (eg. Teflon tape) on all
screwd fittings but do not over tighten to avoid
component damage.
12) Connect the B2 Booster gun to the hose outlet on the
reel.
Never exceed the working pressure rating of any
component in the system. The Grease pressure is 50 times
the air pressure applied.
Caution
Warning
Please refer to the individual product specific instruction
sheets for product maintenance and trouble shooting
information.
3
GreasePump
B2 Booster Gun
GR100 Grease Reel
H.P Feeder hose
Reel Adapter
Fig4
4) Secure the safety chain round the drum.
1) Remove all components from the carton.
2) Fit the castor and trolley wheels to the trolley base as
described on page 1 (TR205 Trolley Assembly items 2-7).
3) Slide the leg of the trolley handle, from the top of the reel
down through the reel mounting holes.
4) Slide the plastic washer up the trolley leg to the reel,
followed by the support collar. Secure the support collar
to the trolley leg by fitting the self tap screw supplied,
through the support collar into the hole located on the
trolley leg.
5) Slide the trolley handle and reel assembly into position on
the trolley base.
6) Secure the handle to the trolley base by fitting the two
5/16” set screws to the holes located directly under
the handle on the underside of the trolley base.
GS100 GREASE SYSTEM ASSEMBLY
7) Position the grease pump follower centrally in the grease
drum and hook the follower handle chain over the edge of
the drum.
8) Place the grease pump lid on top of the drum. The
weight of the pump will hold the lid on the drum, there is
no need to secure the lid on the drum.
9) Insert the grease pump suction tube through the hole in
the lid and follower. The pump is not connected to the lid
to allow easy change over when the drum is empty.
10) Connect the fixed end of the PF8 2.5 m high pressure
feeder hose to the pump outlet.
11) Connect the swivel fitting on the remaining end of the
feeder hose to the inlet on the grease reel.(1/4” reel
adapter supplied)
Make sure all connections are tight before connecting the
air supply. After connecting the air supply, check for any
grease leaks at hose connections. Tighten connections
as required.
Do not use Air Pressure greater than 10 BAR/ 1000kPa/ 145
PSI.
This system uses a high pressure grease pump. Because
ofthe highworking pressures developedby thispump weak
or damaged hoses are a potential hazard.
Before each use, check hoses for signs of wear, leaks or
loose fittings. Tighten all fluid connections regularly and
replace weak or damaged hose. Your personal safety and
well being are at stake.
Before attempting any maintenance or repairs of this
product, disconnect the air supply then squeeze the gun
trigger to release the fluid pressure.
DO NOT hit the pump if it fails to operate. Refer to the
“Trouble Shooting Guide” in the P8 Instruction Manual or
contact your Nearest authorised Macnaught Service
Centre.
FITTING THE DRUM ON THE TROLLEY
1) Tilt the drum and slide the trolley as far under the drum as
possible.
2) Press the Brake Lever on the caster “down” to lock the
trolley in position.
3) Slide the drum Fully into position on the trolley.

1
2
3
4
5
6
7
8
9
10
11
PARTS DIAGRAM
Macnaught Pty Ltd
POBox90ArncliffeNSW2205Australia
Telephone [phone]
Facsimile [phone]
Email: [email protected]
Web:www.macnaught.com.au
macnaught warranty
1. Macnaught Pty Ltd (“Macnaught”) warrants that all products manufactured by Macnaught and/or supplied by
Macnaughtunderthe“Macnaught” brand,excluding M-Seriespositive displacementmeters (“Meters”)and components
subject to wear, will be free from any defects caused by faulty materials or workmanship (“Warranty”) for a period of
5 years from the date of purchase of the product.
2. For products (excluding Meters) which carry the “Macnaught design ”endorsement, an additional Warranty period
of5 yearsapplies toall mechanicalcomponents (excludingelectronic andelectrical components),giving atotalWarranty
period of 10 years.
3. For Meters, the Warranty period is 12 months from the date of purchase of the product.
4. For components contained in all products which are usually subject to wear from normal operation of the products
(such as o-rings, seals, springs, hoses and batteries), the Warranty period is 12 months from the date of purchase of
the relevant product.
5. For products and components which are not manufactured by Macnaught and are supplied by Macnaught under a
brand name other than “Macnaught”, the Warranty period is the longer of 12 months from the date of purchase of the
relevant product and the period of the manufacturer’s warranty.
6. The warranties contained in clauses 1, 2, 3, 4 and 5 above are conditional on the purchaser, during the relevant
Warranty period: a. delivering to Macnaught a detailed notice setting out full details of any defect in any product and
details of the date and place of purchase (together with copies of purchase receipts and/or
other supporting documents), and
b. at the purchaser’s own cost, returning the defective product to the nearest
authorised Macnaught service centre.
7. Subject to compliance by the purchaser with clause 6, Macnaught shall, at its option, repair or replace any product
or component found defective by its inspection by reason of faulty materials or workmanship of Macnaught.
8. This Warranty does not cover the failure of products, parts or components which, in the sole judgment of the
Macnaught,arises otherthan fromfaulty materialsor workmanshipof Macnaught,including misuse,abrasion, corrosion,
negligence,accident, substitutionof non-Macnaughtparts, unauthorisedmodification, improperuse, storageorhandling,
faulty installation or tampering by the purchaser or any third party.
9. If Macnaught’s inspection discloses no defect in material or workmanship, repair or replacement and return (at
Macnaught’s sole option) will be made at customary charges, which will be advised to the purchaser.
10. Macnaught’s liability and the purchaser’s rights under this Warranty shall be limited to the repair or replacement
of defective products or components and particular, shall not extend to any direct, special, indirect or consequential
damage or losses of any other warranties.
11. The foregoing Warranty supersedes, voids and is in lieu of any other warranties.
This Warranty does not form part of, nor does it constitute, a contract between Macnaught and the end-user or
purchaser. It is additional to any warranty given by the seller of the products. This Warranty does not exclude, limit,
restrictor modifythe non-excludablerights orremedies conferredupon theend-user orpurchaser, orthe non-excludable
duties or liabilities imposed on the seller or Macnaught, by Part V, Division 2, 2A, and Part VAof the TradeAct1974
(Commonwealth)or otherrights conferredon theend-user orpurchaser orduties orliabilities imposedupon Macnaught.
TR205 TROLLEY
Item No off Part or set Kit. Ref Part name
1 1 TR100 Trolley Base
2 1 Trolley Handle
3 1 TR100s Safety Chain
4 1 Caster c/w Brake
5 4 TR106s A Nut
68 A Washer
74 A Bolt
8 2 Wheel
9 2 TR105s A Cotter Pin
10 4 A Washer
11 2 A Set Screw
Parts contained in Nut and bolt Kit TR205-1K "A"
OS100 OIL SYSTEM
Item No off Part or set Kit. Ref Part name
1 1 TR205 Trolley
2 1 * R300S Oil Pump (3:1)
3 1 * OLP100 Oil Reel
4 1 GM38s Suction Tube Assembly
51* OilGun
6 1 * Oil Gun Boot
7 1 GR34S Bung Adaptor Set
8 1 N51S Nut & Bolt Set
9 1 TD20 Wall Bracket
10 1 RH109 Suction Hose 3/4" x 1.5m (BSP)
11 1 RH108 Feeder Hose 1/2' x 1m (BSP)
12 1 N384 Reducing Bush
13 1 TD113 Adaptor
14 1 RB5S Support Washer / Collar Set
* Nominate Pump Model when ordering replacement parts
* Nominate Oil Reel Model when ordering replacement parts
* Nominate Oil Gun Model and Boot colour when ordering replacement parts
GS100 GREASE SYSTEM
Item No off Part or set Kit. Ref Part name
1 1 TR205 Trolley
2 1 P8-11 P8-11 Grease Pump (complete)
3 1 GR100 Grease Reel
4 1 Support Washer
5 1 Support Coller